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By Jeff Wachendorf

Due to the competitive nature of the coal industry we are constantly challenged to reduce costs associated with day to day operations. Every facet of the mining operation is scrutinized for cost reduction and possible efficiency increases. This paper will discuss the pros and cons of two different blasting methods. Buffer blasting has been an institution for many years at Spring Creek Coal and very successful in its application. Cast blasting arrived on a trial basis in 1998 and has produced very encouraging results. This paper will describe the design, drilling, and blasting methods currently used, and a comparison of these two methods.

Jan 1, 2001

By Calvin Konya, Theodore R. Myers, Robert Lundquist

The design of a single, large mass blast using ring drilling may take two to three months. This time requirement inhibits the evaluation of multiple designs. It also reduces the flexibility to redesign a blast when a parameter affecting the blast changes. Manual preparation exposes the design of a ring blast to a greater probability of human error. The use of Computer Aided Design (CAD) can help to overcome the shortcomings of manual design preparation. High speed electronic calculation, as well as programming, allow for many designs to be considered before blasting. Parametric programming allows single or multiple parameter changes to be introduced into an existing design, such as changes in drilling equipment, variations in ore density or changes in explosive. Exposure to human error is reduced by programming that performs calculations and produces graphical displays for review by the designing engineer. The goal of achieving desirable fragmentation for the minimum cost, when using ring blasting, is obtainable using blasting design techniques and CAD. Multiple designs can quickly be generated and costed, producing cost curves that indicate an optimum design with respect to cost.

Jan 1, 1990

By George D. Raitt, Rudy Lyon

Until fairly recently, Down-The-Hole (DTH or DHD) hammer drilling was never really a factor in large scale open pit surface mining. It was a method confined to water well drillers, aggregate quarries and limestone mines where the hole size rarely exceeded 6-1/2" (165 mm). Also it was somewhat limited to the harder rock areas such as the North East and South East United States. The trend in the big mining pits for coal, copper, gold and iron, was for the big rotary drill rigs with lots of muscle in pulldown, bitload and rotary torque.

Jan 1, 1998

By P D. Katsabanis

Image analysis has been proposed to be an accurate and convenient means of measurement of blast fragmentation. The paper compares the results of image analysis to screening using laboratory scale rock piles. The muckpiles ranged from uniform distribution samples to well graded samples following the Rosin-Rammler distribution.Deviations between screened and imaged distributions were observed in most cases due to the loss of fines. Addition of fines in the system improved the result derived by image analysis considerably. It is suggested that techniques for the prediction of fines be evaluated for modifying the size distributions produced by image analysis.

Jan 1, 1999

By R R. Dimock

A goal of all mine operators is to optimize the breakage of the inplace rock to achieve maximum excavating efficiency. The use of the seismograph at Kennecott Copper Corporation's Nevada Mines Division, open pit mine in Ely, Nevada, has demonstrated that optimum blastability can be predicted by knowing the seismic velocity of the inplace rock. The relationship of seismic velocity to the quantity of the explosive required to achieve adequate breakage of the material can be determined. Once quantified, this relationship can be used by the mine operator to obtain the optimum drill pattern and powder factor for breaking the material to be excavated. A substantial savings in primary and secondary drilling and blasting costs can result from using the seismograph for blastability determination.

Jan 1, 1976

By B Mohanty

Several parameters such as, Energy, Strength, Brisance, Impulse, and Bubble Energy, are in common use in the explosives industry today to rate commercial explosives in terms of blasting performance. However, this multiplicity of terms, their frequent interchange and their purported one-to-one correlation with expected performance have given rise to a considerable amount of confusion, and have often resulted in unrealistic rating of explosives. In this paper, various theoretical and experimental methods of estimating energy and performance of explosives are discussed and their relative merits examined. These methods include, Computer Code Calculations, Cylinder Test, Trauzl Test, Ballistic Mortar Test, Underwater Test and Model-scale blasting. It is shown, in the light of actual blasting process, that such measures cannot be considered accurate indicators of expected blasting performance as the properties of rock to be blasted are either totally ignored or only partially accounted for in these methods. It is also shown that no single technique alone among those currently employed by the explosives industry can lead to realistic rating of explosives in terms of expected blast results. The need for the adoption of a two-tier rating system, one based on chemical potential "energy", and the other based on blasting "performance" is proposed, and specific approaches to achieve this objective are outlined.

Jan 1, 1981

By Thomas E. Lobb, Harry C. Verakis

Blasting is a primary means of extracting minerals and ores at surface mining operations. The domestic consumption of explosives and blasting agents during the year 2001 was about 5.25 billion pounds. Flyrock is always a major concern for the blaster. Flyrock from surface blasting operations has caused serious injury and death to employees and other persons. Injuries due to flyrock and the lack of blast area security accounted for over two-thirds of all blasting-related injuries in surface coal, metal, and nonmetal mines during the period 1978-2002. Selected accidents due to flyrock and lack of blast area security in surface mining are presented in this paper. Incidents related to construction blasting are also described. Techniques to mitigate blasting accidents are discussed. These include proper blast design, driller-blaster communication, inspection prior to loading and firing the blast, removing employees from the blast area, controlling access to the blast area, and using a blasting shelter. An experienced driller could detect potential problem areas such as voids, mud seams, incompetent rocks, and other irregularities by observing the progress of drilling. The drill log should include the details of any unusual or exceptional circumstances noticed during drilling. A blaster may need to alter the loading configuration to alleviate potential problems. Basic blast design is sometimes taken for granted and assumed to be proper for the conditions encountered, but one size does not fit all. It is known from the physics of blasting that the explosive energy takes the path of least resistance. The path of least resistance could generate flyrock, depending on the blast site conditions. A combination of ‘borehole tracking’ and ‘laser profiling’ can assist in improving the design of a blast. The blaster can use these tools to adjust borehole loading to match site conditions.

Jan 1, 2004

Prediction of fragmentation in Taconite Mining is an important aid to blasting engineers. A simple theory relates the intensity of radial fracture per unit length to distance from the borehole, from which a power law for mass fraction passing versus size is derived. For the lower end of the size distribution, the equation agrees well with several published examples of fragmentation from sieving of full scale blasts. Large size fragments arise from interaction of fractures from neighboring holes and pre-existing joints. Analysis of two assumptions regarding radial fracture interaction shows that complex fragmentation distributions can arise from the simple mechanisms proposed. Measured fragmentation falls between the two extremes calculated.

Jan 1, 1996

By Jeff Friedman

This paper addresses certain problems to be encountered when a blasting contractor agrees to provide indemnification. Nearly 100% of all blasting work is performed pursuant to a contractual agreement. Whether the explosives engineering firm works directly for the property owner, or for a general contractor by way of subcontract, indemnification agreements are generally required to protect owners, operators, general contractors, and other interested parties in the event there is subsequent litigation. These contractual requirements are typically referred to as indemnification and “additional insured” agreements. We will address the ramifications of contractual indemnification as well as “additional insured” agreements in this presentation. Some of the aspects of this paper will include:

Jan 1, 2004

Introduce self – thanks for having me.Indiana program – spent first 15 years of program telling folks how smart we are and to trust us. “We are from the government and we are here to help you.” How well would that go over with you if the IRS invited you in for an audit and that was their openning? Our audience was the same way – not thrilled or inspired. We decided we were the problem – being nice guys just was not enough. We had to learn to communicate with people who did not know us. I am here to share a few things we have learned – and are still learning.

Jan 1, 2007

By R Deshaise, B Mbhanty

The importance of controlling density of commercial explosives, and the various means to achieve it are described. m e field conditions responsible for density changes during blasting and their effect on blast results are examined. Understanding of the behaviour of density control ingredients such as gas bubbles, glass and plastic microballoons under pressure, is considered essential to predicting explosives performance. Both static and dynamic pressure effects have been studied for typical donor-receptor cartridge configurations. The amplitude and temporal characteristics of dynamic pressures inside receptor explosives have been studied by means of the underwater test, and guidelines developed to limit density changes due to external pressures.

Jan 1, 1989

By Robert A. Cortese, Lon D. Santis

This paper describes a method of measuring continuous detonation rates using standard electronic parts, coaxial cable, and a data recorder such as an oscilloscope. Three six-volt lantern batteries or a DC supply power the electronics that cost less than $100. Included are means of showing low battery power, finding the proper voltage scale on the recorder, and test triggering of the recorder. Modifications of the circuit allow for use in the field to measure charges up to 57 meters and for use in the laboratory to measure short charges. The high resistance (8.709 Ohms/meter) coaxial cable is a mass produced, special order cable available commercially. The driver circuit delivers a constant current to the cable, and as the detonation shorts the cable, a change in circuit voltage occurs. Recording this voltage change over time allows determination of detonation rate resolute to the sampling speed of the recorder. An oscilloscope or personal computer with a data acquisition card can easily record the data for analysis. Detonation rates recorded in the laboratory using the coaxial cable and the Bureau of Mines's traditional probes are presented. The system accurately measured the detonation rates of ANFO confined in steel pipe, detonating cord, and unconfined high explosive.

Jan 1, 1996

By Dale S. Preece

A discrete element computer program, DMC (Distinct Motion Code), has been used for several years to simulate blasting-induced rock motion. Recent enhancements of DMC's capabilities have included addition of an algorithm that couples together rock motion and gas flow. This allows the user to specify a particular explosive which also specifies equation-of-state and other parameters necessary to model explosive gas flow from the blastwell. Rock loading by the flowing gas is calculated automatically. The mechanism for calculating the rock loading is the subject of this paper. The rock motion effects the gas flow calculation by changing the porosity. DMC is currently being used on a SUN SPARCstation 2 computer workstation.

Jan 1, 1993

By Joshua Hoffman, Catherine Johnson, Braden Lusk

The practice of dual initiation using precise timing from electronic detonators in boreholes is thought to be beneficial for increasing fragmentation at a desired location in the rock strata. This increased capacity for fragmentation is understood to be a product of both the collision of detonation waves in the explosive column and an increased energy liberation rate, each resulting from dual initiation. In addition, the collision of shock waves from two adjacent blast holes is suggested to improve fragmentation at the location the two shock waves meet, which can be controlled with precise timing. This paper presents the results from scaled laboratory experiments where converging detonation waves and shock waves were studied.

Jan 1, 2014

By P. R. Mohanty, Kaushik Dey

Blast-induced tunnel overbreak prediction in the past has been based on peak particle velocity measured far from the blast site with necessary extrapolation. This has often resulted in suggesting higher damage threshold levels of Acceleration/PPV for overbreak prediction (Bogdanhoff, 1995, Holmberg and Persson, 1997, Murthy and Dey, 2002). These, site-specific far-field blast vibration studies, have also revealed that predicted PPV levels for overbreak could lie in the range of 700-5000 mm/s, an extremely wide range to generalize. Experimental blasts were conducted, in an underground metal mine located in eastern India, with an objective to study the level of acceleration /peak particle velocity generated in tunnel blasting. Accelerometers and tri-axial geophones with measuring ranges upto 500 g, 254 mm/s respectively, were mounted on the tunnel floor close to the blast face, with sensor distances varying from 15.25m to 36.10m. Due to straight faces the measuring distance could not be reduced further anticipating, in particular, cable damage. The equipment used was of M/s Instantel Inc., Canada. The blast pattern used was burn cut with large dia relief holes providing the required free face. The blast hole depth was 1.8m. Tunnel overbreak was measured using a telescopic offset rod fabricated at Indian School of Mines, Dhanbad, India.

Jan 1, 2004

By Kahmmelly Mathildes Pimenta Coelho, Felipe Dantas, Jaine Ribeiro de Souza, Augusto Ferraz, Carlos Roberto Campos Junior, Davi Bastos Martins de Oliveira

The Carajás Iron Mine, recognized as the largest iron ore province in the world, is notable for its continuous efforts to improve operational efficiency and safety. In response to these objectives, a QA/QC (Quality Assurance and Quality Control) Program was implemented and integrated with Blastscout Probe technology to optimize drilling and blasting processes. The program supports the standardization of operational parameters, the execution of regular audits, and real-time data analysis, facilitating precise and timely adjustments. The implementation led to significant improvements, including an 80% increase in operational compliance, a 49% reduction in drilling depth deviations, and a 30% enhancement in Jaspelite fragmentation. This study presents the methodology employed, the outcomes obtained, and the positive impacts observed in both operational performance and environmental management.

Jan 26, 2026

By William Clark, Rick Taylor

"Ajax Contracting was awarded the project to drill, blast and crush 100,000 tons of quarryrock for the Forest Service In Elk City, Idaho, during the summer of 1992. This projecttakes place in an area where environmental groups opposing any development in NorthernIdaho forced the Forest Service to look for road rock In any place they could get it. Theresult was that a quarry could not be developed. It was decided that rock would be takenfrom a road cut (under the guise of straightening the road) on the main artery of Elk City,Idaho making the drilling and blasting a very sensitive issue to the local truckers haulingtrees and lumber to and from a mill."

Jan 1, 1993

By Douglas R. Burns

During the summer of 1989, Maine Drilling and Blasting of Gardiner, Maine was contracted by Cayer Corporation of Harvard, Massachusetts to drill and blast an interceptor trench at the Nyanza Chemical Superfund Site in Ashland, Massachusetts.

Jan 1, 1991

By Charles M. Curtin

A significant advance in nonelectric delay blast initiation has been achieved by Nonel shock tube, an invention patented by Nitro Nobel AB of Gyttorp, Sweden. Ensign Bickford has been licensed by Nitro Nobel to manufacture Nonel in the United States.

Jan 1, 1976

By Heins Walter Wild

Detailed investigations on various configuration kinds of cut with respect to drilling-technological and blasting-technological properties as well as with respect to cost effectiveness have been carried out in Germany.

Jan 1, 1995