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By Donald J. Drinkwater, M. C. Fuerstenau

Many important contributions to the more fundamental aspects of mineral processing have been made this past year. Mular1 researched the flotation characteristics of pure zinc oxide and also samples that had been doped with Al+++ and Cu++. Correlation of the response of pure zinc oxide to oleate flotation with a calculated zpc (from solution equilibrium) suggests that adsorption of oleate ion is coulombic in nature. Doping the sample with Al+++ (which will make the ZnO more n-type) had a marked effect on the maximum value of pH at which 50% recovery was obtained at constant collector addition. That is, when 0.5 mole percent Al+++ was added, the pH for 50% recovery was reduced by about four units. Treatment with Cu++ was found to have little effect on the flotation response of zinc oxide, even for additions of one mole percent. Since the zero points of charge of the Al+++ doped powders were not measured, it was not possible to correlate flotation data of these samples directly with charge phenomena.

Jan 2, 1966

By A. L. Labbe, J. J. Donoso

Hard-won experience in the operation of smelting plants has pointed the way to the most efficient design and economical operation of a baghouse system for recovery of metallurgical fumes. This paper treats of the principles governing bag filtration and the factors most directly affecting bag life. Methods for temperature conditioning of smoke previous to filtering are described and the evolution of bag shaking mechanisms is brought up to date. THE history of the bag filter process, as applied to the recovery of metallurgical fumes, goes back to 1876, when the Lone Elms Works of Joplin, Missouri, erected a two-section baghouse for filtering fumes from Scotch Hearth lead smelting furnaces. By modern standards this installation was crude, but the basic operating principles remain essentially the same today. Great progress, however, has been made in the mechanization of the process by the use of devices for mechanically and automatically cleaning bags of adhering fumes, in the use of instruments for recording and controlling the variables affecting baghouse operation, and in the conditioning of the smoke previous to filtering. The principles governing bag filtration of fumes were investigated in 1929 by A. J. Seitz of American Smelting and Refining Co., and he arrived at the following conclusions: 1. Pressure on Bags at Constant Volume: The rate at which the pressure builds up in a bag with constant volume is directly proportional to the time, with the same kind of smoke and dust burden (fig. 1). 2. Pressure on Bags for Change in Volume: With equivalent smoke and dust burden, the bag pressure increases with the square of the increase in volume. The rapid increase in pressure is due to (1) increase in volume, (2) increase in amount of dust on the bag, and (3) more intense packing of the dust at higher velocity (fig. 2). 3. Effect of Intensive Filtering on Pressure: Since the pressure builds up directly as the square of the volume, with the same smoke and dust burden, it is necessary to shake the bags in that increased ratio, and vigorously, to keep the pores of the bag open and pressure down. This increases the wear on the bags and the dust losses. 4. Effect of Shaking on Dust Losses: The losses are in direct proportion to the frequency of shaking because the loss takes place immediately after shaking, before the bag seals itself. Tests show that with hand shaking the last 20 pct of the removable dust requires seven times more shaking per unit weight of dust than the first 80 pct. 5. Effect of Fineness of Dust on Losses: The fineness of the dust particle increases the loss in two ways: (1) When the bag is clean a greater percentage of it will pass through before the bag seals itself; (2) fine material penetrates farther into the bag pores, building up pressure faster and necessitating more shaking, thereby increasing the loss. The physical principle of operation of the bag filter is simply the separation of solids from a gaseous carrier through a porous medium, and is analogous to the filtration of solids from liquid carriers. Basically, the mechanics of the process are as follows: Fume-laden gases drawn from the operating fur-

Jan 1, 1951

By A. W. Hahn

USE of gold leaf goes back to biblical and even to prehistoric times. Both gold and silver, as well as other metals, were employed in illustrating or illuminating manuscripts. The medieval monks also used bronze powders. Metals were subdivided as finely as possible by mechanical methods, or by granulation and then were pounded into finely divided flakes. Substances such as honey have also been employed, since early times to keep the flakes of metal apart during grinding. Stearic acid is a more modern agent used in flaking aluminum and other metals. Finely divided "blue powder" is a by-product in retorting zinc ores, and contains from 78 to 90 per cent of zinc metal. This has been used as a precipitant for precious metals in the cyanide process and for chemical reduction processes. The making of zinc dust by atomizing is a step well known in electrolytic zinc plants. The Thermit process of Goldschmidt also requires the use of finely divided aluminum.

Jan 1, 1937

Annual Meeting, February 17 to 19, 1914.-The following Committees have been appointed to have charge of the arrangements for the Annual Meeting in New York City: . General Committee: Louis D. Huntoon, Chairman; Arthur S. Dwight, Vice-Chairman; W. deL. Benedict, George F. Kunz, Thomas T. Read, E. Maltby Shipp. Reception Committee for Each Day: Chairmen to be announced later. Banquet Committee : Theodore Dwight, Chairman. Luncheon Committee: E. Maltby Shipp, Chairman. Ladies' Committee: Mrs. Arthur S. Dwight. Badge Committee : George F. Kunz, Chairman; E. Maltby Shipp, Vice-Chairman. Program Committee: Thomas T. Read, Chairman. Bureau of Registration and Information: Burr A. Robinson, Chairman.

Jan 1, 1914

By D. J. Freeh, W. E. Horst, R. C. Kellner

This paper is concerned with the description of grinding characteristics in a batch grinding system. A mathematical model was developed and used for simulating the system on an analog computer. A general equation describing the change of selected size fractions with respect to time is presented. The empirical verification of the model is discussed. In order to understand the performance of a grinding system, it would be desirable to have a mathematical description of the system's behavior. The development of a mathematical model to describe the performance of a batch dry-grinding operation was investigated. This is the first step toward reaching the objective of a practical mathematical description of a grinding system that could be employed for process control and optimization of a simple or complex grinding circuit. Although this article is concerned only with batch grinding performance, experimental work is being conducted to extend the model to continuous grinding systems. BASIC PROCESS CONSIDERATIONS In a paper dealing with the probability theory of wet ball milling, Roberts1 correlated the rate of change of oversize material, C, with energy input, E, as follows where the energy input is expressed in power/unit mass and k is a constant for each particle size. Experimental grinding studies were made by Bowdish2 to extend the previous work of Roberts. The work of Bowdish also showed that the rate of breaking of oversize particles in a ball mill is proportional to the concentration of oversize particles present. He further demonstrated that breaking of oversize particles is proportional to the surface area of the balls used for grinding. Rate equations were presented and it was concluded that grinding could be considered as a first order phenomenon according to the rate equation [2] di which is in accordance with Eq. 1. In Eq. 2, the effect of ball area is included in the constant k,. Other rate equations were reported to show the effect of a change in ball area and removal of fines during grinding. Correlation studies made by Arbiter and BhranY indicate a first-order rate equation for quartz; however, their data showed less than first-order rates existed for some of the other materials evaluated. More recently Kelsall4 has shown that the rate of breakage of any narrow size range of quartz could be described by a first-order rate equation. Several other investigators5-7 have described grinding behavior in terms of rate equations or kinetics. In general, the rate equations have been described for each particle size; however, the interactions between sizes and the overall relationships that exist have not been considered, at least not in the form of solving a group of simultaneous differential equations. Extensive work has been conducted by various investigators using a probabilistic approach which has expanded stein's' earlier work. Selection and breakage matrices are incorporated in the probabilistic model as contrasted with the deterministic method presented here. A batch grinding operation may be considered as an unsteady-state process from the standpoint that the conditions within the mill are a function of time. Therefore, a plot of mass fraction of the i-th size versus time would give a set of curves as shown in Fig. 1. In these curves X , represents the mass fraction of large size material, X2 intermediate size, and X3 small size material. An examination of these curves shows a strong similarity to the curves that would be obtained from a chemical reaction of the type9 A?B?C, [3] where A would be comparable to the largest size material being broken to an intermediate size, 3, and

Jan 1, 1968

By J. W. Sandelin, L. S. Birks

The group five metals, vanadium, niobium, and tantalum all show cold-rolled textures of {100)(011) and {112)(0ll) with a preference for the (100) in vanadium and niobium and for the {112) in tantalum. Recrys-tallization texture of (100) and (111) was reported1 for vanadium after annealing (no temperature stated). For tantal~m ,~ annealing below 1200°C strengthened the (112) texture but the (111) texture increased and was predominant as the annealing temperature was raised to 2500°C. Annealing niobium up to 1100°C strengthened the ( 100) texture and developed a weak (111) texture.' In the present work niobium has been annealed up to 2000°C. Nearly 70 pct of the grains showed {111) texture with only a weak (112) component and an insignificant (100) component remaining. In addition, double-crystal rocking curves were used to follow the increase in crystal perfection of the grains with increased annealing time. Material and Treatment. Samples i by 4 in. were sawed from & -in.-thick cold-rolled niobium sheet obtained from Wah Chang. Chemical analysis of the material showed it to be 99.4 pct pure with tantalum as the major impurity. Individual pieces were annealed for 2, 15, 30, and 60 rnin in a vacuum of 10'* Torr using an rf generator. They were etched until the grain boundaries were well-defined, Fig. 1. Average grain size varied from 1 mm for 2 min annealing to 2 mm for 60 rnin annealing. Experimental Results. Preferred Orientation. The orientations of 97 of the 117 grains in the specimens of Fig. 1 were determined by back-reflect ion Laue patterns. A General Electric 10-cm-diam cylindrical camera was used rather than the conventional flat camera in order to record more of the low-index spots. The method proposed by Forest, Barton, and schieltz4 was used to transform the cylindrical film patterns to standard stereographic projections. Table I gives the compilation of data. Even 2 rnin anneal at 2000°C is sufficient to yield a strong (111) preferred orientation, and the percentage of grains with this orientation increases steadily with annealing time at the expense of all other orientations. Crystal Perfection. X-ray topographs were taken of each specimen in both the (111) and (112) orientation using the method described by Birks and Grant.' As the anneal time increases, the grains become larger and the individual reflections become slightly more uniform in intensity, indicating an increase in crystal perfection. For a more quantitative measure of crystal perfection, it was necessary to measure the double-crystal rocking curve. The spectrometer employed was a Gaertner instrument of Compton design. LiF was chosen for the first crystal because the (400) reflection with d spacing of 1.05 AU is a good match to the (222) niobium reflection with d spacing of 0.95 AU. CuKp radiation was used in order to further reduce the d spacing mixmatch correction.' A variable aperture was placed between the LiF and the niobium specimen so that a single grain or even a small portion of a grain could be examined. Fig. 2 shows typical rocking curves for the four annealing times. For the 2-min specimen, a single peak is observed with 10' of arc full-breadth at half maximum. As the annealing time is increased to 15 or 30 min, several sharper peaks of 40 to 80" breadth can be seen within a single grain. After 60 rnin anneal only a single peak of about 30" is observed. Table I1 shows the corrected rocking curve breadths and the dislocation densities, ND. The latter were calculated from the equation7 where W is the corrected rocking curve breadth at half maximum in radians and b is the effective Burger's vector. For (110)(111) slip in niobium, b is 2.86 AU. Discussion. The annealing of cold-rolled niobium at 2000°C causes rapid preferential growth of grains with {ill} orientation. After only 2 rnin annealing time, 35 pct of the grains have the (111) orientation, and after

Jan 1, 1968

New Jersey Zinc Co. - The Mines Franklin-Sterling Friedensville Development Austinville Ivanhoe Development Eagle Mine Hanover

Jan 12, 1953

By AIME AIME

L. C. GRATON, professor of geology in Harvard University, addressed the New York Section on April 24 on-his impressions of the Rand. His beautifully clear and concise address was delivered without notes, so that what follows is merely a resume of the principal points made. The world is apparently coming to the end of ore discoveries easily made, yet we need metals at a steadily increasing rate. If surface discoveries are to decline, then we must find other ores or use less metals. The probable chances of finding ore are greater in the centers of big production than in new districts, as proved statistically. It is unsafe to say that a field is worked out. Therefore, deep mining holds possibilities and is an interesting study that will progressively gain in importance. The origin of the gold in the banket of the Rand has been a geologic football for a long time. Of the various theories, two have survived: 1. Infiltration into permeable conglomerate beds from deep-seated sources; 2. the placer hypothesis, which holds that gravel beds originally had the gold in them. At present, the second theory is accepted by the majority, as a result of the studies by the Union Geological Survey and by E: F. Mellor which were published about fifteen years ago.

Jan 1, 1929

By Fred C. Bond

THE process of comminution by grinding is properly classified as an art, rather than as a science. Like most other operations concerned in ore dressing, or in the treatment of nonmetallic minerals, the mathematical relationships of rock breaking are still obscure, and much disputed. If some basic formula exists, comparable for instance to E = RI in electricity, it has not yet been placed in, common use. The absence of such a comprehensive mathematical background undoubtedly is the cause of many inefficient designs and installations, as well as of much poorly oriented experimental work. On the other hand, the mathematical immaturity of the process constitutes an opportunity for a real contribution on the part of those who enjoy mental pioneering. Some of the statements made in any such exploratory work may be little more than opinions, and it is to be expected that some will later be proved untrue; but such an evolutionary development is necessary if we are ever to arrive at the fundamental laws, the discovery of which can change the empirical art into a mathematically exact science. The most significant principle of comminution that we possess is probably Rittinger's law, which states that the work done in crushing or grinding is proportional to the area of the new surface produced. There is an alternative theory, known as Kick's law, which formerly was preferred to Rittinger's but which now is rather discredited. According to Kick, the work done in comminution is proportional to the volume, or weight, of the pieces broken, or to the cube of their diameters, while according to Rittinger it is proportional to the square of the diameters. Careful determinations of size distribution below the limit of sieve sizes1 indicate strongly that under ordinary grinding conditions the amount of new surface area produced is directly proportional to the net power input. Changes in the size ratio between the balls and the particles cause important differences in the proportion of the product that passes a given mesh size, but do not affect the total amount of new surface area; they merely change the distribution of the surface among mesh sizes. The principle of constant surface area is the logical result of Rittinger's law, and it may well have an important bearing on the comminution theories of the future. FORMULA FOR BALL WEAR Grinding tests have been made in the Allis-Chalmers laboratory for more than 9 years, using a standard charge of mixed balls of different sizes; and a continuous record has been kept of the rates of wear of each size. These results have been combined and plotted in various ways in order to discover the relationship that exists

Jan 1, 1940

By W. J. Reagan

All of the material described in the following paper is within the following specifications: carbon, 0.50 to 0.85 per cent; phosphorus and sulfur, 0.04 per cent max.; manganese, 0.60 to 0.85 per cent; silicon, 0.20 to 0.30 per cent. Steels with much lower carbon contents can be handled in exactly the same manner. One of the first things necessary to basic open-hearth slag control is uniformity of charge, particularly as to the silicon content and the percentage of lime charged. Our past work has shown that the silicon content of the charge is more important than the carbon content in determining the carbon at which a heat will melt. We have found that by keeping the silicon content of the charge about 0.60 to 0.65 per cent, and with a lime charge of about 7 per cent (limestone equivalent), our heats melt sufficiently high in carbon to allow a moderate feed of ore and the slag will be of low iron oxide content. In making a heat of 0.75 carbon steel we endeavor to have the heat melt at about 1.20 per cent carbon. The iron oxide content of the finishing slag depends upon the final phosphorus desired; for a given ratio of lime-silica in the slag, the lower the phosphorus desired in the final steel, the higher the iron oxide content of the finishing slag must be. By reducing the lime charge to a minimum, the heats melt faster, and by keeping the silicon content at the desired figure the heats melt with a high SiO2 slag, which has been shown in previous work to give a low iron oxide slag. In most of our work, using a 180,000-lb. charge and with basic pig containing about 1.20 per cent silicon, we use a lime charge of 8500 lb. of limestone and 2000 lb. of burnt lime. The pig charge is about 48 per cent of cold pig, and the charge contains a large percentage of works scrap. This causes a heat to melt with about 1.20 to 1.30 per cent carbon, for a heat that will finish about 0.75 per cent carbon. This gives a heat that will need a feed of about 2000 lb. of ore, and also a slag with an FeO content of about 4 to 5 per cent at melting. The additional FeO obtained from the ore addition will bring the FeO in the slag at tapping to about 6 to 7 per cent. It is necessary to carry quite a fluid slag to prevent pickup of FeO, as a too heavy slag causes FeO to build up in it, giving a finishing slag with a greater FeO than is desired. By adjusting the lime charge of a basic open-hearth heat, a very sensitive adjustment of the slag may be obtained. The figures in Table 1

Jan 1, 1935

By W. J. Reagan

All of the material described in the following paper is within the following specifications: carbon, 0.50 to 0.85 per cent; phosphorus and sulfur, 0.04 per cent max.; manganese, 0.60 to 0.85 per cent; silicon, 0.20 to 0.30 per cent. Steels with much lower carbon contents can be handled in exactly the same manner. One of the first things necessary to basic open-hearth slag control is uniformity of charge, particularly as to the silicon content and the percentage of lime charged. Our past work has shown that the silicon content of the charge is more important than the carbon content in determining the carbon at which a heat will melt. We have found that by keeping the silicon content of the charge about 0.60 to 0.65 per cent, and with a lime charge of about 7 per cent (limestone equivalent), our heats melt sufficiently high in carbon to allow a moderate feed of ore and the slag will be of low iron oxide content. In making a heat of 0.75 carbon steel we endeavor to have the heat melt at about 1.20 per cent carbon. The iron oxide content of the finishing slag depends upon the final phosphorus desired; for a given ratio of lime-silica in the slag, the lower the phosphorus desired in the final steel, the higher the iron oxide content of the finishing slag must be. By reducing the lime charge to a minimum, the heats melt faster, and by keeping the silicon content at the desired figure the heats melt with a high SiO2 slag, which has been shown in previous work to give a low iron oxide slag. In most of our work, using a 180,000-lb. charge and with basic pig containing about 1.20 per cent silicon, we use a lime charge of 8500 lb. of limestone and 2000 lb. of burnt lime. The pig charge is about 48 per cent of cold pig, and the charge contains a large percentage of works scrap. This causes a heat to melt with about 1.20 to 1.30 per cent carbon, for a heat that will finish about 0.75 per cent carbon. This gives a heat that will need a feed of about 2000 lb. of ore, and also a slag with an FeO content of about 4 to 5 per cent at melting. The additional FeO obtained from the ore addition will bring the FeO in the slag at tapping to about 6 to 7 per cent. It is necessary to carry quite a fluid slag to prevent pickup of FeO, as a too heavy slag causes FeO to build up in it, giving a finishing slag with a greater FeO than is desired. By adjusting the lime charge of a basic open-hearth heat, a very sensitive adjustment of the slag may be obtained. The figures in Table 1

Jan 1, 1935

By Anson Hayes

THE quality of sheet and strip products made of rimming steel is closely related to the structure and chemistry of the ingots. The varia-tion in composition throughout the ingot, as affected by segregation, is of great importance, as are also the form and distribution of the voids that result from the gases evolved. It is because of this importance that the considerable literature in this field has accumulated. No attempt is made in the present paper to compile a bibliography of the excellent work that has already been done, as this has been adequately covered in the many excellent reports on the heterogeneity of steel ingots prepared by a joint committee and published by the British Iron and Steel Institute.1 From time to time, in any field of investigation new tools and new technique are developed, which make further progress possible. In the field with which this paper is concerned, this is true. The development of the vacuum-fusion method as a means of following oxygen segregation, and a technique for obtaining the volume and composition of the gases evolved during solidification, have opened the way to obtaining data by means of which some considerable progress has been realized in developing more of the detailed mechanisms of solidification and segregation in rimming-steel ingots.

Jan 1, 1938

By Ashok K. Sinha

During the course of an in~*estigation into the occurrence of ordered AB3 structures, the following new phases have been found —CrRh3 (AuCu3 type), CrCo3 (MgCd3 type), HfCo4 (Ths Mn23 type), and WPt, MoPh type). The composition of the TiPt3-x phase (TiNi, type) is close to Ti23Pl77. The alloy chenzistry of transition rnetal AB3 structures is rezliewed in the light of electron concentration correlations of hex-agonality recently obtained for quasi-binary alloys. The relatizte colurne contraction in the AB3 structures increases with increasing difference in volume of the conzponents. A family of ordered close-packed layered structures is formed by stacking identical layers of composition AB, in various sequences, such that the coordination is twelvefold throughout and there are no A-A contacts. Previous work' on quasi-binary AB3 alloys has led to the conclusion that the stacking sequence of the AB, structures changes with increasing radius ratio RA/RB from a purely cubic, through different mixtures of hexagonal and cubic stacking to a purely hexagonal stacking. However. for binary AB3 alloys, a correlation between the type of the crystal structure and the position of the components in the various volumns of the periodic table has been noted.2-5 It has been noted6 that this correlation appears to hold even though the radius ratio RA/RB may vary over a considerable range with the location of the components in the three long periods. Another study7" of several quasi-binary systems led to the conclusion that an increase in hexagonality of the stacking is associated with increase in the electron concentration e/a. as defined by the average per atom of the total number of electrons outside the inert gas shells. In apparent conflict with this conclusion, it is known that seven binary alloy structures isotypic with TiNi3 which is 50 pct hexagonal occur at a higher electron concentration (e/n = 8.5) than that (e/a = 8.25) for the 100 pct hexagonal MgCd3 type structure present in seven binary AB3 alloys. Table 111. In the present work, an investigation into the occurrence of binary AB3 structures in transition metal alloys was made, and a survey of binary AB3 structures is presented. EXPERIMENTAL The starting materials were pure metals of 99.9 wt pct purity. The alloys were arc-melted under partial pressure of argon and annealed in sealed silica capsules lined with molybdenum foil under argon at- mosphere. The total weight loss upon melting and subsequent annealing was always less than 1 pct and hence the alloys will be referred to by their intended (unanalyzed) compositions. Wherever the constitution permitted. the alloys were given a homogenizing treatment at 1200°C (3 days) prior to annealing. Unless otherwise stated all alloys were annealed at 900°C for 1 week and water-quenched. Sometimes the final annealing treatment was carried out on powders to accelerate the attainment of equilibrium. X-ray powder patterns were taken using a Guinier-de Wolff focusing camera (CuK, radiation) or an asymmetrical focusing camera (Co or CrK, radiation). For lattice parameter determination. internal silicon standards were employed. The intensity calculations were made using a Fortran IV program written by Jeitschko and parthe.9 RESULTS Twenty AB3 and three AB4 alloys were investigated. Table I lists the crystallographic data on some of the intermediate phases encountered in the present work. Table II contains the X-ray data for HfCo, (Th,,Mn,, type). The positional parameter, x. was assumed to be 0.378. the value for Th6Mnn2310 The X-ray pattern of ZrCo, was very similar to that of HfCo, and the previous structure determination of ZrCo, by Kuzma el al." was confirmed. Ordering in the alloy CrCo could be ascertained by the presence of only one weak super lattice line (101). the others being too weak presumably owing to the small difference in the scattering powers of chromium and cobalt. This line was observed in the X-ray pattern of powder from the massive sample annealed at 830°C (7 days) after the powder had been reannealed at 600°C (24 hr). The diffraction pattern of the powder similarly reannealed at 830°C (24 hr) contained only the lines due to a mixture of hcp and fcc Co(Crj solid solutions. Therefore, it appears reasonable to assume that O2 and/or N2 contamination which would be less likely to occur during the 600°C anneal was not responsible for the observed weak reflection. Also. this reflection cannot be identified with any of the strong lines of the neighboring s phase which is present in the Co-Cr system at higher chromium contents. The composition corresponding to the TiNi3 structure observed by Raman et al.12 in the two-phase alloy Ti,zt,, has been established in the present work as being between There was satisfactory agreement for the low-angle lines (up to d = 1.997A) between the observed diffraction pattern of TiCua and that calculated assuming the ZrAu, structure. as recently proposed by Pfeifer-et a1.I3 However. some of the superlattice lines. e.g., at d = 1.937 and 1.919A. predicted by the ZrAu, structure were not actually observed eve? though neighboring lines. at d = 1.947 and 1.986A. of comparable calculated intensity were present. The ZrAu

Jan 1, 1970

By Frederick T. Fischer

The New Jersey Zinc Company began a program of exploration in Middle Tennessee in 1964. The target horizon of the exploration project has been the Knox Dolomite which is a low-yield aquifer over nearly the entire Central Basin of Tennessee (1). With the exception of a few hundred acres in the Wells Creek and Flynn Creek disturbances (astroblemes?), the Knox Dolomite in Middle Tennessee is known only in subsurface. In January of 1969, New Jersey Zinc announced the discovery of a major zinc deposit near Elmwood, southeast of Carthage. This is on the northeastern flank of the Nashville Dome where the nearly flat-lying beds have an average eastward slope of about 50 feet per mile. The anticipated development of a mining situation has emphasized the significance of hydrologic relationships in the region as a whole and especially in the Elmwood area. These relationships affect several areas of concern which ma be generally grouped into two broad classes; i. e. , (1) Problems of a Public Nature - involving the prevention of the contamination of potable aquifers, the prevention of the contamination of surface waters, the prevention of the capture of presently utilized water, etc.; and (2) Problems of Mining Economics - involving pumping capacity and costs, the possible need for equipment of special composition, underground environmental conditions, etc. Exploration drilling in Middle Tennessee has contributed additional information about the Knox aquifer and

Jan 1, 1970

By David Swan

No mystery shrouds the discovery of chromium. The indefatigable French chemist Vauquelin, in reporting his discovery of this chemical element to 1'Institut National in 1798, concluded his discourse with the statement: "I place before the eyes of the Institute a small quantity of chromium and several of its most re- markable combinations." Working with the so-called "red lead of Siberia, Vauquelin not only prepared numerous chemical compounds of the new metal, but he reduced the oxide to the metallic state. These chemical compounds possessed a variety of remarkably distinctive colors; so, acceding to suggestion, Vauquelin named the new element chrome (chromium), a derivative of the Greek word chroma, meaning color. Siberian "red lead" (crocoite) was not plentiful; however, it was not long before Vauquelin's prediction was realized that the chemical compounds of chromium would become useful in the arts when sources of chromium became more readily available. Although chrome-iron ore (chromite) became obtainable in France, the United States and elsewhere during the early part of the nineteenth century, it is interesting to note that from 1828 to about 1860, Maryland, Pennsylvania, and others of the eastern United States furnished almost the entire chrome-ore requirements of the world. Several countries each in turn have since dominated for certain periods the supply of chromite. In recent years, the largest tonnages have come

Jan 1, 1953

By Carl Henrich

While the size of the blast-furnaces used for smelting leadand copper-ores has constantly increased, during late years, the manner of removing the slag from the furnace to the slag-dump has (until quite recently, at least) practically remained the same. The only appliance in practical use has been the two-wheeled slag-pot, holding about 300 to 400 pounds of slag, or as much as one man could manage to pull or push on a smooth, hard surface. When these slag-pots on wheels were first introduced, the daily capacity of a lead or copper blast-furnace hardly reached 30 tons of smelting-charge. With furnaces of this size, and even when the capacity had been doubled, this kind of slag-pot answered well enough. All the improvements made were in the construction of these pots and not in an increase of their size, which was limited by the weight which one man could handle. But the size of the furnace went on increasing. The daily consumption of one furnace rose gradually to 75 tons, 100 tons, and even more. The writer had occasion to construct some of these furnaces, which, in their day, were among the largest, if not the largest, of the water-jacketed kind then in existence. A water-jacketed furnace will always smelt more in the same time than a furnace with brick walls. Already, in those days, the slag-removal from these enlarged furnaces received due attention by the writer. The removal of 60 tons of slag in 24 hours, in pots holding only 300 pounds each, will require 400 pots to be filled in 24 hours; and when the amount.of slag increases to 90 tons, 600 pots will be required. That is to say, in the last case, 25 pots in each hour, or 1 pot each 24 minutes, will have to be put under the slagspout, filled, pulled away, and replaced with another. This will involve too much hurry for any degree of comfort, convenience

Jan 1, 1896

By W. C. Coffin

The refractory linings of open-hearth steel furnaces above the bath line are subject to severe wear not only from the heat caused by the combustion of the fuel and the reactions of the bath, but also from the melting action of the gases when not controlled and directed, and from the scouring of the oxides, etc. with which the products of combustion are charged. The framework that encases or binds the furnace is made up primarily of an iron or steel pan in which the furnace proper is built, side and end buckstays, and tie-rods. The expansion and contraction are so great and variable that the bindings may be subjected to severe stresses unless the tie-rods are carefully adjusted in heating up the furnace, but they are most affected by direct heat and usually become deformed from that cause when the lining is worn thin and, sometimes, when sections of the lining fall in and expose some of the framework. A deformed framework displaces the skewback of the roof arch and tends to distort or crush the roof. Bent buckstays deform the front wall, causing the door frames to stand away from the lining so that the gases burn between the lining and the frames, destroying both of them. Frequently the frames are attached to the buckstays; then when the latter bend the frames usually break. Preventing the distortion of the framework and maintaining the economy of the refractories are real factors in the cost of steel making. Nat only does the cost of general repairs and reconstruction add directly to the cost of steel produced, but the time lost in making repairs cuts down the steel production and increases the overhead expense of both the furnace shop and its allied foundry or mills. Many years ago water-cooled equipment applied to iron blast furnaces made it possible to increase greatly not only the size and production of the furnaces but also the life of the lining. It also cut down the loss from frequent repairs. The open-hearth furnace is a much later invention, especially as a commercial factor; for though it dates from the Fred Siemens patent of 1856, much more progress was made in the Bessemer process until the latter eighties and most of the development

Jan 1, 1920

By W. O. Philbrook

ALTHOUGH the actual output of about 89 million tons fell a little short of the hopes and more optimistic predictions of the beginning of 1943, the American iron and steel industry last year produced the record tonnage of its history. It was sufficient to catch up somewhat on the crucial needs for prosecution of the war though an excess of demand over available supply of steel still persists in most categories. It will be necessary during the coming year for the operators to continue to devote all of their efforts and ingenuity to obtaining the utmost tonnage both from existing units and from new facilities still to be brought into production.

Jan 1, 1944

By W. R. Barclay

IN MY general contact with industry I have become more and more impressed with the need for the closest possible co-operation between engineers and metallurgists, and particularly with the need for appreciation of the work that each group is doing to assist the other. Also, I am convinced that from time to time it. is vitally important to a true perspective of human progress in all its branches, and certainly a salutary corrective of undue optimism and pessimism to endeavor to carry the mind hack over certain periods in the advance of technical knowledge, and form some kind of broad estimate of what has been accomplished in the application of science to industry in the fields with which we, as individuals or groups, may for the time being be concerned. We cannot without some appreciable mental effort realize what our forerunners have dine For us. If the young engineer or metallurgist entering industry today could be suddenly transported to a quarter of a century ago, and be compelled to work with the materials then available and within the limitations of knowledge then attained, he would, on his return to present-day life, have a much greater appreciation of what has been accomplished before lie arrived on the scene, and, what is even more important, a far more acute sense of its inherent value to his profession. I propose here merely to indulge in a general summary of the subject of improved engineering metals and alloys rather than in details, and to deal exclusively with developments within my own experience.

Jan 1, 1938

By R. Maddin, R. Pond

THERE have been many recent studies of nonequi-librium alloy structures using specimens which have been formed by rapid solidification.' The general methods for achieving nonequilibrium structure utilize high velocity impingement of a liquid metallic droplet(s) and one or more substrates of relatively high heat conductivity. Specimens formed by current popular techniques are small and have various forms of irregular geometry which severely limit their use for many measurements of physical or mechanical properties. As a result of geometric limitations most research has been restricted to X-ray diffraction, electron microscopy, and to a small degree, electrical resistivity. Recently several attempts in mechanical property evaluation have been reported.2,3 A technique for casting large quantities of regular, rectilinear, continuous metallic fibers has existed for a number of years.4 We have utilized this technique with some slight modifications to produce nonequi- librium alloy structures. The apparatus is composed of a small open tube furnace, a pneumatic cage which raises and lowers a graphite ejection mold, and a

Jan 1, 1970