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By Lina Lopez, Jose Sanchidrian, Manuel Lopez, Pablo Segarra

Previous work in which rock properties and blasting parameters (geometry, charging and timing) were reported together with truck filling times, is taken as a starting point for a thorough analysis of the influence of the former on the mucking velocity. The experimental set was composed by 11 blasts made in an open pit mine. Non-parametric, distribution-free statistics is applied. The mucking rates (in bank cubic meters per unit of bucket volume and per hour) appear to be clearly dependent on the explosive energy and powder factor, both magnitudes combined as energetic powder factor (energy per unit of rock volume). The mucking rate is a non-monotonic function of such factor in the range of the blasts analyzed. The determination of the function is optimum when the fraction of the explosive below grade is not considered and when the explosive energy is qualified as that delivered at a partial detonation regime. Different types of loaders seem appropriate for different energy levels. At low levels both front loaders and rope shovels obtain small productivities without a statistically significant difference in their performance. At high energy levels, front loaders qualify higher than rope shovels. Mucking velocities can be equally small at low energy powder factors and at high ones if rope shovels are involved.

Jan 1, 2008

By Thomas E. Lobb, Harry C. Verakis

Blasting is a primary means of extracting minerals and ores at surface mining operations. The domestic consumption of explosives and blasting agents during the year 2001 was about 5.25 billion pounds. Flyrock is always a major concern for the blaster. Flyrock from surface blasting operations has caused serious injury and death to employees and other persons. Injuries due to flyrock and the lack of blast area security accounted for over two-thirds of all blasting-related injuries in surface coal, metal, and nonmetal mines during the period 1978-2002. Selected accidents due to flyrock and lack of blast area security in surface mining are presented in this paper. Incidents related to construction blasting are also described. Techniques to mitigate blasting accidents are discussed. These include proper blast design, driller-blaster communication, inspection prior to loading and firing the blast, removing employees from the blast area, controlling access to the blast area, and using a blasting shelter. An experienced driller could detect potential problem areas such as voids, mud seams, incompetent rocks, and other irregularities by observing the progress of drilling. The drill log should include the details of any unusual or exceptional circumstances noticed during drilling. A blaster may need to alter the loading configuration to alleviate potential problems. Basic blast design is sometimes taken for granted and assumed to be proper for the conditions encountered, but one size does not fit all. It is known from the physics of blasting that the explosive energy takes the path of least resistance. The path of least resistance could generate flyrock, depending on the blast site conditions. A combination of ‘borehole tracking’ and ‘laser profiling’ can assist in improving the design of a blast. The blaster can use these tools to adjust borehole loading to match site conditions.

Jan 1, 2004

By Brian W. Stump

The cessation of testing of any nuclear explosive devices in all environments is the goal of the Comprehensive Test Ban Treaty. In order to assure compliance with such a treaty, an international monitoring system has been proposed. This system will include seismic, infrasound, hydroacoustic and radionucleide monitors located throughout the world. The goal of this system is the detection of any nuclear test. In preparation for this treaty, a series of monitoring system tests, focusing primarily on seismic observations, have been undertaken. The most recent of these tests, Group of Scientific Experts Technical Test Three (GSETT-3), provides valuable data for assessing future monitoring systems. During the course of this experiment, seismic events associated with earthquakes, nuclear explosions and mining explosions have been recorded. This presentation will discuss the numbers and types of mining explosions triggering the system, in a particular area. Possible implications for the mining industry will be explored.

Jan 1, 1997

By Scott Giltner, Allan Koski

Blasting is one of the lowest cost yet most critical parts of the mining cycle. This paper discusses the findings of an audit conducted on the blasting operation at an iron ore mine. The purpose of the audit was to review current blasting practices in order to identify opportunities for production/cost improvements. The approach taken in the audit was to observe general blasting practices, their related downstream effects and to compare current procedures to established best practices.

Jan 1, 2009

By R Deshaise, B Mbhanty

The importance of controlling density of commercial explosives, and the various means to achieve it are described. m e field conditions responsible for density changes during blasting and their effect on blast results are examined. Understanding of the behaviour of density control ingredients such as gas bubbles, glass and plastic microballoons under pressure, is considered essential to predicting explosives performance. Both static and dynamic pressure effects have been studied for typical donor-receptor cartridge configurations. The amplitude and temporal characteristics of dynamic pressures inside receptor explosives have been studied by means of the underwater test, and guidelines developed to limit density changes due to external pressures.

Jan 1, 1989

By Richard J. Mainiero, T S. Bajpayee

The Bureau of Mines, U.S. Department of the Interior, has developed test procedures and criteria for evaluating explosive reactivity of explosive contaminated solid waste substances generated by U.S. Army Ammunition Plants. These substances are produced as explosive-contaminated sludge from waste water treatment plants, residues from the burning of munitions and explosives on open ground, and residues from deactivation furnaces. The characterization of explosive reactivity is a prerequisite for disposal of such waste materials, which may be contaminated with primary explosives, propellants, or pyrotechnic materials. The Bureau has proposed two tests for this purpose. These tests were developed to evaluate the explosive reactivity as defined in Title 40, Code of Federal Regulations, Part 261.23(a)(6) and (7). These are Bureau of Mines Gap and Bureau of Mines Internal Ignition tests, which determine the sensitivity to shock and thermal stimuli, respectively. This paper also includes gap and internal ignition reference data for typical blasting agents, high explosives, propellants, and marginally reactive substances. These reference data were used to establish test criteria. The Bureau has evaluated over 400 samples of contaminated soil, sludge, and burning residues using these two test methods.

Jan 1, 1988

By Navid Mojtabai, Jaak J. K Daemen

Some facilities require ground vibration limits that are far below typical vibration levels of interest in most blasting situations. A possibly extreme example of such a facility might be the proposed SSC (Supercollider Super Conductor) high energy particle study system. The applicability of conventional blast vibration predictors for such a low amplitude vibration is highly uncertain. For this preliminary study, a series of field measurements are made, and the results integrated in a set of vibration predictor equations. Ground vibrations induced by blasting operations at one proposed SSC site are monitored at close distances (hundreds of feet), intermediate distances (miles), and long distances (tens of miles) from the blasts. Peak particle velocities are recorded at short distances, ground displacements at other points, as well as frequencies. Theoretical analyses are performed by integrating all data in a variety of ground vibration predictors. From the statistical analysis of the data, ground motions at various points along the ring site are predicted for a given charge weight. The approach taken appears adequate for making tentative estimates of exceedingly low amplitude vibrations at great distances from mine blasts.

Jan 1, 1987

By R W. Bellenie, P N. Blakey

The phenomena of post detonation gases in muckpiles is reasonably well known. It causes the 'rumbling' noises occasionally heard after a blast in open pits or quarries and is thought to occur due to initiation of carbon monoxide, hydrogen, etc. by 'hot' spots within the muckpile. The problem usually occurs with highly aluminized products, but can occur with any oxygen deficient product. This phenomenon was never a problem underground due to restriction on access to blast areas, ventilation criteria, etc. until the advent of large diameter blastholes and particularly their use for specialized applications such as drilling for blasting down 'hang-ups' in ore passes.

Jan 1, 1980

By Bharat B. Dhar, M D. Nabinllah, A J. Prakash

The study is an approach made in simulating air overpressures induced by surface blasting from those produced during gallery blasting in the laboratory, and experiments conducted on a portable window with a view to establish the sound pressure Level (SPL) for cracking of window glasspanes.

Jan 1, 1994

By Erik Nygaard

During the last years, ammonium nitrate has been involved in several accidents worldwide. This have caused increased focus on security and safety issues and resulted in:• Revised Yara standards • Revised international standards for storage and transportation • Stricter regulations from national authorities in many countries.

Jan 1, 2008

Vibrations are of concern not only for the safety of surface structures but also for the stability of underground openings. A number of parameters affect the intensity of vibration in underground openings due to blasting in adjacent opencast mine viz. total explosive weight detonated in a round, maximum explosive weight per delay, propagating media, depth of cover, RMR of the roof rock, age of the underground openings etc. Although a few researchers have tried to study the impact of parameters stated above, the impact of initiation sequences on generation of vibration in underground openings due to opencast blasting has yet remained untouched. A study was planned to evaluate the impact of initiation sequences on the magnitude of vibration in underground openings due to blasting in opencast mine. Nine production blasts with top and bottom initiations were performed at Samleshwari opencast project in India and eighteen vibration data were monitored in the roof of Hingir Rampur underground colliery in both the initiation sequences. The result indicated that the vibration produced in the underground openings from bottom initiation was lower than that of top initiation.

Jan 1, 2003

By P D. Katsabanis

The phenomenon of sympathetic detonations in blastholes is investigated by comparing experimental observations and numerical modelling results. Numerical modelling using the TDL computer code and Forest Fire decomposition rates for commercial explosives has shown the importance of blasthole diameter, impedance of stemming material and host rock. Comparison with experimental observations has also shown that sympathetic detonations cannot always be treated as shock to detonation transitions (SDT). Examination of previous results which have been obtained from calibrated low amplitude shock experiments reveal that there is an ignition threshold prior to the detonation threshold. The difference between the two thresholds is more pronounced in the case of air bubble sensitized products. The ignition threshold can be very important under the confinement provided by the blasthole and the conditions of application. It also correlates well with the pressures expected at the gap distances of interest in the practical application. It is suggested that critical energies are used as the criterion for cross initiation in blastholes. Practical suggestions based on the numerical calculations and experiments based on these calculations are also given and discussed.

Jan 1, 1992

By Changa-Ha Ryu, Hae-Moon Choi, Sang-Don Lee

The rock mass to be excavated is classified using data obtained from the initial site investigation, and the design of excavation and support is then made based on the rock class. Rock classification provides an empirical design with guidelines for tunnel support compatible with rock mass quality and the method of excavation. Although most clients provide standard patterns corresponding to each rock class, the patterns of drilling and blasting have only been used in estimating the excavation cost and not used in the construction stage. The purpose of the study presented in this paper is to establish a standard blast pattern to yield optimum blasting performance along with an attempt to reduce a difference between design and construction. A series of test blasts were carried out at two tunneling sites of Central Inland Highway crossing the country. Long hole blasting was tested in rock mass whose RMR value is over 60. The blasting results were evaluated by measuring degree of fragmentation, advance rate, muckpile distribution, overbreak, etc. Based on the results of test blast, several patterns were proposed for a twolane highway tunnel.

Jan 1, 2005

By D Larson, M Finger

Chemical explosives may become a key element in many of the in situ energy and mineral recovery methods under development. This paper discusses the potential role of explosives in deep rock mining for resource recovery. Several energy and mineral recovery programs described are an outgrowth of the Plowshare Program and Explosives R&D conducted as part of the AEC/ERDA mission at Lawrence Livermore Laboratory. Several important aspects of the use of explosives in deep rock mining are reviewed. First, the status of knowledge of deep rock fracturing to create permeability underground is discussed. Completely contained blasting has not been a widely applied tool used in the mining industry. We conclude that data available on deep rock fracture is minimal and that the mechanisms that control the processes must be understood before technical and economic feasibility can be established. We also discuss the unusual problems in the selection of an explosive or blasting agent for deep rock applications including emphasis on the functioning at depth and safety aspects. Finally, a brief review of similar activities within the U.S. is given.

Jan 1, 1976

By B H. A Brown

The components of passive laser survey systems and their relative functions are presented. A general outline of the capabilities and the information available are followed by two case histories. These involve the use of such systems in quarry blasts where loading adjustments and drilling designs were required. Their application in blast casting operations, stockpile measurement, surface and underground construction, and general surveying areas are briefly covered, with comments on the potential for demonstrating a return on an investment in laser survey equipment.

Jan 1, 1990

By S. Nakamura, H. Taniguchi, K. Noguchi, H. Sugihara, T. Matsuzawa

It has been reported that expanded poIystyrene and ANFO prills ‘were mixed on a blasting site for controlled blasting (ISANOL). Although there seems to be few possibility of their segregation because mixing on a blasting site is done, there is a great possibility of segregation in packing, transportation and loading of the product due to the different densities of the two ingredients in Japan where mixing on a blasting site still remains inoperative. The fiee-flowing property of ANFO prills was lost with the passage of time because the Abel oil infiltrated into the expanded polystyrene and that gave the product high viscosity.

Jan 1, 2001

By Shao Li, Chen Zhiming, Wu Jihong

In this paper,powder emulsion explosives,which have high sensitivity and strong detonation force,have been studied by applying emulsion technology to the production of the present powder ones.Under the condition of #8 industrial detonator initiation,the distance of air gap propagation is 110~180mm,brisance !3.5mm, lead block test value 325ml and detonation velocity 3000~4000m/s for small diameter (35mm) explosive cartridges.In addition to these,the factors effect on are investigated by experimental study and theoretical analysis.

Jan 1, 1991

By S. P. Singh, Turgut Yalcin

The physical characteristics of blasted rock are fundamental variables affecting the economics of mining operations and are in fact the basis for evaluating the quality of a blast. A study was designed with the objective of quantifying the effect of muck size distribution on scooping operations in a mine.

Jan 1, 2002

By Sharon K. Reamer, Yvan Sifre, Klaus-Gunter Hinzen

"Three case studies are presented that illustrate the successful application of firing timeoptimization (hybrid modeling) in the quarry environment and for a construction site. In allcases, the method requires the measurement of at least one in situ, single hole explosion asa representative model of the desired blast design."

Jan 1, 1993

By William Clark, Rick Taylor

"Ajax Contracting was awarded the project to drill, blast and crush 100,000 tons of quarryrock for the Forest Service In Elk City, Idaho, during the summer of 1992. This projecttakes place in an area where environmental groups opposing any development in NorthernIdaho forced the Forest Service to look for road rock In any place they could get it. Theresult was that a quarry could not be developed. It was decided that rock would be takenfrom a road cut (under the guise of straightening the road) on the main artery of Elk City,Idaho making the drilling and blasting a very sensitive issue to the local truckers haulingtrees and lumber to and from a mill."

Jan 1, 1993