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By M. Maldonado

A flotation bank is a serial arrangement of cells. How to optimally operate a bank remains a challenge. This article reviews three reported strategies: air profiling, mass-pull (froth velocity) profiling and Peak Air Recovery (PAR) profiling. These are all ways of manipulating the recovery profile down a bank, which may be the property being exploited. Mathematical analysis has shown that a flat cell-by-cell recovery profile maximizes the separation of two floatable minerals for a given target bank recovery when the relative floatability is constant down the bank. Available bank survey data are analyzed with respect to recovery profiling. Possible variations on recovery profile to minimize entrainment are discussed.

Sep 1, 2012

By S. S. Indi, D. Santhiya, S. Subramanian, K. A. Natarajan

The interaction of sphalerite- and galena-adapted Bacillus polymyxa (B. polymyxa) cells with sphalerite and galena has been investigated through adsorption, electrokinetic and flotation studies. The amount of sphalerite-adapted cells adsorbed onto sphalerite and galena is found to decrease with increase in pH. On the other hand, the adsorption density of galena-adapted cells onto galena shows a feeble maximum around pH 8, and the amount adsorbed is marginally higher in the pH range of 8 . 11.5. In the case of sphalerite the amount adsorbed is higher in the pH range of 5 to 7. The adsorption density of both the adapted cells is higher for galena vis-à-vis sphalerite. Electrokinetic studies indicate significant surface chemical changes on the chosen sulphide minerals and the bacterial cells, consequent to microbe-mineral interactions. Selective flotation tests on a synthetic mixture of galena and sphalerite confirm that sphalerite could be preferentially floated from galena, using galena-adapted cells, but not with the sphalerite-adapted cells. The cells adapted to galena assay a higher polysaccharide content and are more hydrophilic, while the sphalerite-adapted cells have a higher protein content and possess greater hydrophobicity. Transmission electron microscopic studies have provided evidence in support of the differences between the cell surface characteristics of sphaleriteand galena-adapted cells. Possible mechanisms of interaction between the minerals and the bacterial cells are discussed.

Jan 1, 2003

By X. L. Song

In this paper, ZrSiO4-Cd(S1-xSex) inclusion pigments were synthesized by hydrothermal method. Microstructure, morphology and properties of the powder were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), infrared spectroscopy (IR) and CIE chromaticity, respectively. It shows that, precursors obtained at pH is about 6.0 are sol and products with higher crystallinity, red hues (a*=38.23) and inclusion ratio when hydrothermal synthesis temperature is 180? and holding time is 12h. Hydrothermal reaction mechanism was further analyzed as well. In particular, an ideal model of pigment formation was proposed.

Jan 1, 2014

By John C. Gathje, Rick Moritz, Wilhelm de Beer

"Froth flotation has a long history of success for the recovery and concentration of a wide variety of minerals of commercial interest. Both the art and science of flotation have progressed greatly, and as our knowledge has increased so has our ability to improve mineral separations and recoveries.One area of interest in recent years has been the flotation of refractory gold ores to recover the gold-bearing sulfides. In many instances, the use of conventional air flotation to concentrate these values has achieved only limited success. However, as a result of intensive research, Newmont Mining has expanded the boundaries of flotation, and it can now be used to successfully treat many gold-bearing sulfide ores as well as platinum and palladium ores. This has been achieved through the use of the N2TEC technology, which utilizes nitrogen as an inert gas in the flotation process.Laboratory and pilot plant investigations and a commercial plant have proven its worth. Compared to air, the patented N2TEC process has increased the gold recoveries of many ores by 5 to 15 percentage points, and improvements of an even greater magnitude have been observed. This paper describes the process development for the flotation plant now being operated at Newmont’s Lone Tree Mine located in Nevada, as well as development work that was done on ores from their Twin Creeks Mine also located in Nevada."

Jan 1, 2003

By P. Saha, D. M. Chakrabarti, J. P. Srivastavam, P. Bhattacharyya, B. R. Sarkhel, Banerjeem B.

The phosphatic soil deposit at the Sukulu hills region of Uganda contains 10-12% P2O5. The ore occurs as a naturally degraded soil deposit containing a very sticky slime composed of earthy lateritic minerals. Desliming of the ore, which is imperative for its further beneficiation, is an extremely difficult hurdle to overcome for its commercial utilisation. Earlier studies on samples of the same ore at the National Metallurgical Laboratory (NML) and abroad established that it was necessary to pass the ore through a series of three stages of desliming, each consisting of a step of vigorous attrition scrubbing followed by hydrocycloning, for effective elimination of the sticky slime. In the present paper an innovative use of the very strong shear-fields created inside a hydrocyclone has been discussed, that could effectively eliminate the stubborn slime from the ore. The standard design of the hydrocyclone was suitably modified to increase the shearing effect on the slurry. It was possible, through the application of this modified hydrocyclone, to not only totally eliminate all the stages of attrition scrubbing, but also to reduce the subsequent stages of hydrocycloning. The modified technique yielded a concentrate of grade comparable to that obtained by employing the earlier more complex flow sheet, with about 25% higher P2O5 recovery.

Jan 1, 2003

By Svetlana Krashenina, Nebojsa Petrovic, Oscar Lopez

"As easily mined gold deposits are becoming increasingly rare, gold producers are turning to the processing of ores with polymetallic and copper mineralization. These base metals can create metallurgical and waste handling/disposal challenges, which can render the project uneconomic. Base metals such as copper compete for the cyanide reagent used to extract gold, necessitating the need to increase cyanide volumes and consequently, cyanide consumption costs. Copper will also stabilize in tailings water as weak acid dissociable cyanide, a form that is both difficult and costly to destruct. SART (sulphidization-acidification-recycling-thickening) process technology can be applied to remove base metal interferences in gold projects. SART breaks the copper-cyanide complex and precipitates the copper as a saleable copper sulphide concentrate. With the copper removed, the cyanide can be regenerated as free cyanide for recycle to the gold recovery process. This improves cyanide utilization efficiency and mitigates copper presence in tailings. Additionally, copper recovery generates an incremental revenue source to further improve project economics. Engineering Dobersek GmbH together with BioteQ developed a SART and AVR testing program to recover cyanide and maximize operational efficiencies at a gold processing plant in Kazakhstan with high cyanide consumption in the leach circuit. Results from on-site testing demonstrated that up to 99.98% of copper can be removed and precipitated as copper sulphide and 60-90% of cyanide can be recovered from the AVR and recycled for leaching, reducing total overall cyanide use. This paper provides an overview of the testing methodology and results together with a discussion on the potential of SART to improve gold production operations to deliver both environmental and economic benefits."

Jan 1, 2014

By Alex Heath, Andrew Barycki, Baladron. Javier

"Efficient flocculation is important to thickener performance, affecting the overflow clarity, solids settling flux, underflow density and operability. Many factors affect flocculation; from the material/flocculant type, dilution of the feed and flocculant solution, mixing, to the shear rate and shear history. The flocculant addition point (or points) can be used as a tuning method to alter the effective flocculation time in a feedwell, with addition further up the feed pipe increasing the residence time but making the aggregates more prone to breakup if they experience high shear later in the process. Conversely, adding the flocculant later, eg under the feedwell shelf decreases the mixing time but allows some free (unadsorbed) flocculant to be available at the feedwell exit. An extensive trial has been performed on an operating thickener comparing seven individual different flocculant dosing positions through a Vane feedwell, and some combinations of two dosing points simultaneously. Measurements of the velocity, solids concentration and aggregate size were made throughout the feedwell at the different positions, with the dosing points significantly changing the aggregate size and clarity, and also affecting the solids concentration at some positions. The results are accessed in terms of flocculation kinetics and used as CFD validation data."

Jan 1, 2014

By David I. Verrelli, Peter T. L. Koh

"Recent experimental measurements of induction time made by direct observation with the ‘Milli-Timer’ indicated that angular particles were able to attach much more rapidly than spherical particles. There was around a tenfold difference in the respective induction periods for particle-bubble attachment. For industrial application, a more holistic comparison is needed, with the induction period for attachment being just one input. Over the years, CSIRO has developed a CFD-flotation model that incorporates both rigorous hydrodynamics, to simulate real industrial cell geometries, and a detailed model of the embedded flotation process, in which the induction period is an important parameter. We conducted transient modelling of batch flotation. First, spherical particles were modelled, as a ‘baseline’, for different particle sizes and levels of hydrophobicity. In the second set of results, the induction period was decreased by a factor of up to ten, simulating flotation of angular particles. Flotation recovery was found to depend upon induction period in a complex manner. For highly hydrophobic or fine particles, the induction period for spheres was already so low that recovery was limited by other factors (e.g. bubble-particle collision frequency). Further decreases in induction period, as for angular particles, did not have a significant effect on recovery in these cases. By contrast, when weakly hydrophobic or coarse particles were modelled, the recovery was predicted to be greatly enhanced for angular particles, in comparison to spheres. For these particles the induction period was limiting recovery, so that the flotation rate constant could be improved directly by reducing the induction period. This is consistent with batch flotation experiments using Ballotini reported earlier. Therefore, when dealing with weakly hydrophobic particles or relatively large particles that are to be floated, an enhancement can be expected for more angular particle shapes. In such cases, judicious specification of the grinding circuit may improve the overall efficiency."

Jan 1, 2014

Geopolymers are novel engineering materials with the potential to play a highly significant role in the transformation of the construction materials and building products industry in the push to-wards sustainable development. These materials are formed by activation of industrial aluminosilicate waste materials such as coal ash or blast furnace slag with alkaline solutions. Some mineral waste can also be used, either as fillers or as reactive components. The use of waste-based geopolymers results in significant (up to 90%) reduction in carbon dioxide emissions when used in cement replacement applications. In addition to the formation of conventional pre-cast products, these high performance mineral binders are ideally suited to use in the conversion or encapsulation of toxic waste, including radioactive waste, due to their chemical stability and resistance to acid attack. It is the aim of this paper to review recent developments on the science underpinning this ?green? technology, and to discuss the technical and commercial drivers governing the large-scale adoption of the technology. Some of the recent fundamental breakthroughs in the study of geopolymer technology at the University of Melbourne will be presented. Despite the complexity of this reactive sol-id-gel system, progress has been made in the development of a thermochemical reaction kinetic model that has been validated using both calorimetric data and synchrotron kinetic data. Geopolymerization is potentially a disruptive technology, so that it is normal to expect strong resistance from established companies in the construction materials industry. It is increasingly necessary that waste generating industries such as mining collaborate with industries such as construction that could utilize this waste. The world?s first full scale geopolymer plant utilizing waste and re-cycled material has been commissioned recently in Melbourne, Australia, so progress on commercialization will also be presented. The authors frequently present keynote lectures on geopolymer science and technology at materials science, ceramics and construction materials conferences. However, this interdisciplinary technology that is still in its infancy, deserves more attention in the mineral processing and mining industry in view of its potential use in the mining industry, and also in view of the importance of mineral processing techniques in recent advances in geopolymers.

Jan 1, 2014

By James A. Finch, Xiangzhou Ding, Yue Hua Tan

"The Jameson Cell is one of the choices of flotation machine in coal, base metal processing and other specialist applications. This paper determines the effect on vacuum pressure and bubble size of two design variables, orifice size and downcomer length, and the operating variable air-to-water (AWR) ratio. The main findings are: orifice size and downcomer length impact the vacuum but have limited effect on bubble size; AWR < 1 favours high vacuum, conditions are identified where vacuum is maintained at AWR > 1, and water flowrate has slightly greater impact on bubble size than air flowrate.INTRODUCTIONFroth flotation, the most common technique for mineral separation, has been in use for over a century. The process takes advantage of the difference in wettability of mineral surfaces to achieve the separation of valuable minerals from non-valuable minerals, or gangue. Numerous flotation machines have been invented and patented over the years. The Jameson Cell, invented by Professor Graeme Jameson in the late 1980s, is one successful example. First trialed at Mount Isa Mines (Queensland, Australia), Jameson Cells have been installed at operations around the world for the recovery of fine coal (Mohanty and Honakeri, 1999; Cowburn et al., 2006; Hacifazlioglu and Toroglu, 2007; Uçurum 2009), minerals of copper (Farr 1992; Atkinson et al., 1993; Harbort et al., 1997), lead/zinc (Rohner, 1993; Munro, 2003) and gold (Bennett et al., 2012; Lauder et al., 2003), and in water treatment (Yan and Jameson, 2004), solvent extraction de-oiling (Miller and Readett, 1992; Miller et al., 1997; Harbort et al., 2003; Young et al., 2006), oil sands processing (Neiman et al., 2012), and various food industries (Brenneman, 2014). One of the largest units is the 650 cm diameter separation tank with 24 downcomers installed in an Anglo American operation (Osborne and Euston, 2015). Scale up is relatively straightforward: to increase capacity the number of downcomers is increased with corresponding increase in size of separation tank.The Jameson Cell comprises two main parts: a vertical tube (downcomer) which provides self-aspiration and intense bubble-particles contact, and a (separation) tank where particle-bubble aggregates disengage from the pulp. The intense bubble/slurry mixing in the downcomer with air holdups reaching 60% (Marchese et al., 1992) accelerates particle collection enabling the greatly reduced cell volume compared with mechanical flotation cells and columns. The disengagement of the particle-loaded bubbles from the slurry in the separation tank is usually aided by addition of washwater."

Jan 1, 2018

By M. Ranjbar, M. Khosravi Rad, A. Tohry

"The filling degree is defined as the volume ratio of the load inside the mill, which determines the power drawn from the motor, as long as the filling degree is not more than the optimum level. As the filling degree increases beyond the optimum level, the impact energy inside the mill will decrease and as a consequent, the mill power output will also decrease. Therefore, the mill filling degree is a key parameter in evaluating the grinding circuit performance, as it determines the mill reaction to the input feed. Since this parameter has an impact on the mill capacity, measuring the mill load is vital for control and optimization of grinding process. As in Choghart Processing Plant no instrument is available to measure the AG mill filling degree, an empirical model based on the bearing-oil pressure is proposed. The AG mill filling degree was related to the differences between the average pressure of input and output bearings, the circulating load and power drawn. It was shown that a quadratic model could relate the mill filling to the above mentioned measurements. This model showed that when the power drawn and circulating load decreases the bearing-oil pressure needs to be checked. If the bearing-oil pressure increases the feed rate needs to be decreased and steel ball be charged to the mill to increase the grinding and prevent mill overloading. INTRODUCTION The feed quality (size and hardness) affects the grinding process in AG mills. Reducing the top feed size and increasing the ore hardness reduce the mill efficiency and increase the particles with critical dimensions inside the mill. These will result in increasing the mill filling degree and reducing the mill throughput and efficiency (Wills and Finch, 2015). The volume ratio of the load inside the mill is called filling degree, which determines the mill power drawn. It is believed that if more energy is mainly spent on grinding (Wills and Finch, 2015). Therefore the mill power draw is used as a mean to control the mill efficiency."

Jan 1, 2018

By Yuqing Feng, Ping Fang, Dezhou Wei, Zichuan Guan, Shuling Gao, Baoyu Cui

"Air core, as an inevitable phenomenon of rotational flow field inside hydrocyclone, has a major impact on hydrocyclone’s separation characteristics. The air core formation process, its structural features and its influencing factors were investigated systematically in this paper. Numerical study on the air core of a f50 mm hydrocyclone was carried out using a commercial computational fluid dynamics (CFD) modelling software package ANSYS/Fluent with the selection of Reynolds Stress Model (RSM) for the turbulence model and Volume of Fluid (VOF) for capturing the air-liquid interface. Physical experiments were conducted under the same geometry and operation conditions and the particle image velocimetry (PIV) technology was used to measure the liquid flow. The CFD results are compared with the experimental measurement with good agreement demonstrated. The air core was formed generally at around 0.7 s, air outsides of the air core was eliminated completely after 1.7 s. The centreline axial velocities and the water blocking hydrocyclone simulations showed that air of the air core entered the hydrocyclone from the underflow area and exhausted from the overflow area, but there was also some air flowing into the air core from the overflow area. The largest swing of the air core occurred on the top of the underflow pipe, and a protuberance similar to the shape of Adam’s apple appeared when the air entered the vortex finder. CFD simulation results also showed that the air core diameter was decided by axial position and parameters of hydrocyclone. The structural parameters have more effects on the air core diameter than the operational parameters."

Jan 1, 2014

By Muammer Kaya, Sait Kursunoglu

"Energy is the major concern for society. It is expected that developing country economies and populations will grow and consume more energy. Interest in nuclear power is rising, while the world looks for non-depletable energy source that will not contribute to global warming. However, it still has concerns of nuclear proliferation, radioactive waste and safety. It is necessary to overcome these concerns if nuclear energy is expanded to developing countries. Thorium (Th) utilization as nuclear fuel will be an opening key of these difficulties because Th produces less Plutonium (Pu) and less radioactive waste with enhanced safety. Research into the use of Th as a nuclear fuel has been taking place over forty years, through with much less intensity than that for uranium (U) or U-Pu fuels. Nuclear industry is currently using only 0.7% of the available energy from mined U. With huge resources of Th and relatively little U, Turkey has made utilization of Th for large-scale energy production a major goal in its nuclear power programme. Thorium fuel is plentiful and inexpensive. Energy is major concern for developing Turkish society. Turkey, today exports more than 70% of its energy as fossil fuels. In the last 50 years, Turks are skeptical, anxious and indecisive about having nuclear energy for electricity production. In the last 10 years, Thorium is brought into Turkish government’s attention and national discussion as a new, safe, clean, affordable, CO2-free, alternative, strategic and domestic nuclear energy fuel. Turkey recently contacted four VVER-1200 type Russian Nuclear Power Reactors using U as a fuel in Akkuyu (Rosatom) and another four units will be established in Sinop in the next decade by Japan (Mitsubishi-Westinghouse). Turkish nuclear programme must envisage use of domestic Th as a fertile material. This paper briefly reviews the developments of Th-fuel cycle for nuclear energy from global and Turkish perspectives. Previous Th reserve development and recovery studies from Turkish bastnasite ore are summarized in this paper."

Jan 1, 2014

By Lina Chica, Arturo Barrientos, O. Bustamante

Hydrocyclone is a device commonly used in mineral processing industry. Underflow control plays a fundamental role in hydrocyclone operation. This affirmation supports the fact that hydrocyclone underflow has effect in some aspects of separation performance like capacity, split ratio, cut size and bypass. Hydrocyclone operation state is associated to underflow characteristics: air core formation and discharge shape. Many studies attempt to understand size separation phenomenon and the discharge influence but none of them has taken an energy point of view. This work presents the results of a mechanical energy dissipation for hydrocyclone operation from a mechanical energy balance. The experimental results related to Newtonian suspensions show that underflow energy dissipation does not control the operation because this magnitude is small compared to interior energy dissipation. However, discharge energy dissipation provides enough information to describe underflow conditions and its influence in separation conditions. In the modelling non dimensional parameters have been considered for hydrodynamic description and for geometrical and operation hydrocyclone characteristics. Energy dissipation from the continua media approximation results into a relevant concept to understand the hydrocyclone performance and improve industrial installations.

Jan 1, 2014

By P. Thareja, V. Prasad, S. P. Mehrotra

In recent times, the transportation of minerals and their tailings has become a major concern across the world. There exists a huge demand of efficient and cost effective transportation system which poses minimum environmental damage. One of the economically and environmentally viable techniques which potentially offer a solution to the above problem includes transportation of minerals and their tailings in the slurry form through pipelines. Slurry transportation through pipelines is reported to be more beneficial in terms of cost, environmental impact, maintenance and safety when compared with other conventional modes of bulk transportation such as train, truck, barge and conveyors. The main challange associated with hydraulic transportation of slurries is to obtain a non-settled slurry and to design a pipeline system which results in the optimum energy requirement for transporting a large throughput to longer distances at a lower cost. The feasibility of hydraulic transportation of slurries through pipes mainly depends upon slurry properties and flow conditions in the pipe. Results from rheological studies exhibit the presence of shear thinning flow behaviour of minerals and their tailings in water. The flow behaviour index (n) and consistency coefficient (k) obtained from the rheological analysis are further used for the specific energy consumption and energy losses during transportation. The cost of transportation in USD per ton per 100 km and transport capacity in tons per day are calculated from the specific energy consumption to transport these slurries. The results demonstrate that the slurries can be transported to long distances (say, 100 km or more) corresponding to optimum energy consumption and dissipation rate at a substantially cheaper cost than the existing rail and road transport in India. Although we have carried out transportation studies with coal fly ash (CFA), lignite & bauxite slurries, for paucity of space, the results reported here are essentially for CFA slurries. Details of our investigations with lignite coal & bauxite will be reported seperately.

Jan 1, 2018

By Tsuyoshi Hirajima, Hideyuki Okamoto, Himawan .. T. B. M. Petrus, Keiko Sasaki

"Flotation of arseno bearing minerals from their copper ore has been an interest due to the increasing awareness on protecting the environment by minimizing the possibility of exposed arsenic compound. Some approaches have been proposed, but the mechanisms of separations have not yet fully understood. In this study, oxidation using oxygen was applied. Instead of the complex copper ore flotation results, pure single mineral of tennantite and chalcopyrite foatability was conducted using Hallimond tube. Resembled with the flotation results of copper concentrate containing tennantite, the separation possessed the best result at alkaline condition (pH 11) at where the arsenic content was reduced from 3300 ppm to 1800 ppm. In order to be able to understand the mechanism of the separation atomic force microscope (AFM) was utilized. AFM images showed changes in morphology and behavior when minerals were treated in both acid and alkaline condition. It was found that the morphological change showed the reaction products representing the rate of reactivity of tennantite and chalcopyrite. From the measured force of adhesion, it can be observed that in alkaline condition the surface of both minerals is more hydrophilic than that in acidic condition possessing higher value. This is in accordance with the X-ray photoelectron spectroscopy (XPS) spectra in which hydroxide moieties occupied the mineral surface in alkaline condition while elemental sulfur is in acidic condition."

Jan 1, 2014

By G. K. Nimal Subasinghe

The establishment of grind size that optimally liberates the valuable mineral for efficient down-stream processing is of great importance for most mineral processing operations. Reasonably accurate comminution models as well as models of downstream separation processes may be found in the literature but their use in optimizing grind size is limited without an associated liberation model. In this work, an attempt has been made to address the above shortcoming by demonstrating how the effective parameters of the downstream flotation process may be predicted from the liberation characteristics based on the ore texture data for a disseminated nickel ore. In this regard, the liberation model based on linear intercept distributions of mineral and gangue proposed by King (1979) and its application to predict the flotation performance of an industrial plant demonstrated by Schaap (1979) may be considered useful contributions. However, while the model proposed by Schaap is simplistic enough, it is based on several assumptions due to the non-availability of intercept length measurements on the parent rock, in particular, on the extent of mineral exposure on the surface of comminuted particles. In this work, the linear mineral and gangue intercepts on polished specimens of a binary ore, comprising darker pentlandite as the valuable mineral and lighter barren host rock were measured using an image analyser. The resulting intercept distributions followed negative exponential distributions. Using the mean sizes of mineral and gangue intercepts, the proportion of liberated, compo-site and mineral occluded particles of a given size, the extent of mineral exposure on the surface of particles and their mean mineral contents were calculated using principles of renewal theory. The rock was then crushed and ground and different size fractions were floated. It has been shown that the parameters of observed recovery data based on 1st order kinetics such as the associated rate constant and ultimate recovery agrees well with those predicted from the quantities calculated above. This work has important practical implications since it can indicate variations in flotation performance arising from changes in mineralization within a large ore body.

Jan 1, 2014

By K. C. Corin

It is well known that the grinding circuit plays a crucial role in flotation. The effect of pulp chemistry during grinding is often overlooked. It is believed that the surface properties of the minerals can be adjusted during flotation rather than during grinding. However, recent development in surface analysis techniques (TOF-SIMS, XPS, and AES etc.) have proven that the hydrophilic iron hydroxides formed at the mineral surface during grinding make it difficult for collector adsorption, which may result in poor grades and recoveries of the valuable minerals. This study investigated the effect of the pulp chemistry conditions during milling and the subsequent effects on flotation performance of an Nkomati ore. The results have shown that there was approximately 10 % increase in Ni recovery, when the ore was ground at a dissolved oxygen (DO) concentration of 0 ppm (DO-0) in comparison to no gas control during the grinding stage. However, when the pH was changed from 9 to 11, no gas control resulted in a 20 % decrease in the Ni recovery compared to only 5 % decrease in the Ni recovery at DO-0. A noteworthy observation is that controlling a combination of DO and pH during grinding is of critical importance for better floatability and selectivity for such a system. It also became clear from this study that the presence of oxygen is critical to the consumption of xanthate, which is consistent with the general literature. It has been established that grinding at lower DO levels/redox potentials (Eh) in the presence of xanthate significantly improves the flotation performance of the valuable minerals.

Sep 1, 2012

By N. Naude, W. P. Roux

"Traditionally minerals processing equipment, such as jigs, are studied by characterising the feed and products from these processes. With this approach important details on the mechanisms of a process can be overlooked since assumptions have to be made on the internal operations of the equipment. Positron Emission Particle Tracking (PEPT) is a non-invasive technique that can be used to track a particle’s movement inside a closed vessel. PEPT makes it possible to observe the inner workings of a process, providing new information that was unattainable only a few years ago. Jigging has long been considered as one of the most difficult mineral processing techniques to model, due to the complexity of the mechanisms contributing to the separation of minerals during the jigging process. In this investigation PEPT was used to study the particle flow inside a laboratory batch jig. The aim was to determine if the particle trajectories could provide new insight into the jigging and its mechanisms. Three dimensional particle trajectories were observed with spatial and temporal resolution high enough to see details of the individual pulses during jigging. It was found that the pulse height is very dependent on the position in the jig bed. The vertical component from the trajectories showed the rate at which particles move through the jig bed (stratification rate) and it was seen that the density of a particle affects the stratification rate more that the particle’s size and that the shape in the range that was tested had little to no influence. Other phenomena such as a circular flow pattern was observed inside the jig and it was found that smaller lower density particles are affected by this circular flow pattern which tend to disperse these particles throughout the jig bed. Visualising the flow inside a jig by means of PEPT has shown to be instrumental in the deeper understanding of the process."

Jan 1, 2018

By Erico Tabosa, Meng. Jun, Kym Runge, Matthew Brennan, Weiguo Xie, Dee Bradshaw

Turbulence and its distribution are of great importance in flotation cell design as they affect suspension of particles, air dispersion and particle-bubble collision rates, which in turn determine flotation performance. However, there is no mature technique to measure turbulence in three phase (liquid-solid-gas) systems such as in flotation cells. In this article, the authors present two new approaches that are suitable for measuring turbulence distribution in three phase systems and validate their applicability. The first technique uses a piezoelectric vibration sensor (PVS) to measure fluid kinetic energy standard deviation and the second technique applies electrical resistance tomography (ERT) to measure conductivity variation at a measurement position in a flotation cell. For the PVS technique, calibration of the sensor was performed to determine the values of parameters that were needed to calculate the force applied to the sensor. Then measurement was conducted in a 60L batch flotation cell and the results were compared with LDA measurement. This demonstrated that the piezoelectric sensor signal provides a good representation of fluid kinetic energy standard deviation at the position of measurement. For the ERT technique, conductivity distribution data was processed to give conductivity variations, which were then used to calculate fluid kinetic energy standard deviation at the measurement position. The spatial distribution of turbulence obtained by performing multiple measurements at different positions in the 60 litre batch flotation cell was found to agree with the PVS measurement results. These two techniques are potentially powerful tools for turbulence measurement in flotation environments, enabling a clearer understanding of turbulence’s influence on flotation performance to be determined.

Jan 1, 2014