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By Mo Jadbabaei, Scott Harrison

There is very limited information available regarding the air pressures, flow rate, and velocity profiles in blast hole air drilling applications. Currently, many people are using incompressible flow correlation to calculate the bailing velocity. In this article, air pressure, flow rate, and velocity profiles are calculated using compressible flow theory. The airflow at the bottom of the hole is simulated using the jet flow theory. The concept of choking condition is introduced, and it is concluded that the velocity at the nozzle exit cross section cannot exceed sonic velocity. The minimum pressure required for achieving choked condition at the nozzle cross section is calculated. Choked and overchoked flow conditions at the nozzles are examined, and the maximum achievable cleaning power is correlated to the nozzle size and pressure.

Jan 1, 1999

By Donald J. Moore

It has become more important today than ever before to reduce costs and improve equipment utilization. One area where such improvement can he achieved is in the use of explosives. Effective blast design for efficient use of explosives as well as optimum fragmentation can achieve this. Towards this end we must have available to us a practical design method in which experience and observation can be translated to engineering concepts. We must he able to communicate the design data to field blasting personnel as well as management in an understandable way.

Jan 1, 1975

By John T. Aler

The U.S. Bureau of Mines has been studying the problem of why explosives detonate weakly or misfire during blasting in underground coal mines. Cross-borehole shock wave interaction has been identified as a predominant mechanism causing explosives to function improperly (1)(Underline numbers in parenthesis refer to items in the list of references at the end of this report.). Cross-borehole shock wave interaction can be simulated in a laboratory setting, making possible the replication of tests in sufficient numbers to understand and quantify some of its effects on permissible explosives (2). The work presented here investigates the capacity of explosives to partially recover from the desensitizing influence of the shock wave. The recovery trend of different explosives can indicate optimum blasting patterns useful for minimizing borehole charge malfunctions.

Jan 1, 1991

By T Weaver, R Dick, R Sivakumar, C T. Aimone

A series of small-scale crater tests were performed in concrete and sand in an effort to understand the cratering process in large-scale field blasts. The surface orientation of these tests varied from flat to a 30° slope. In comparison to previous crater experiments in competent oil shale, the crater tests in concrete produced craters similar to those in oil shale after scaling the measurements for differences in the mass of explosives among the experiments. Material strengths and the degree of brittleness had a significant effect on the size and shape of the crater. The small-scale sand tests resulted in some crater features that were similar to large explosive tests in alluvium and soil.

Jan 1, 1986

By Gregory S. Parker

The explosives community has seen tremendous technological advances during the past several decades. When this industry was in it's infancy and even past, Powder Monkey's defied the odds by relying on daring and cunning to unleash the power contained in nitroglycerin and black powder. Unlike the manufactured improvements, there has been little in professional evolution amongst the blasting fraternity unless provoked (for the most part) by the government. It is the intent of this author to advance the cause of an industry wide training and certification program, uniform in nature and broad-based enough to be voluntary, giving states whose outstanding programs are already in place, the opportunity to provide input. In creating this type of atmosphere, grandfathering, reciprocity and accessibility would be paramount. With ISEE taking a firm leadership role during the inception and NICET's involvement in the administration, the idea postulated here is intended to spark interest and debate, bringing the inception of such a program to the forefront.

Jan 1, 1995

By Michael Noy

Current image based systems used to measure fragmentation are measuring the two dimensional presentation of a set of three dimensional objects. A two dimensional measurement of fragmentation restricts both sampling and particle size classification and hence provides a different evaluation of the fragmentation to that of a conventional sieve analysis of the same sampled material. Many modern image based fragmentation measurement systems attempt to convert this two dimensional analysis to a three dimensional analysis in order to deliver a "real" measurement of the fragmentation distribution. This paper questions the necessity and validity of this transformation and lays down the framework for the establishment of a standard in fragmentation measurement based on a two dimensional analysis. The results of image based measurements of laboratory prepared samples indicate that differences in mass distributions (3D distribution) can be mapped by an appropriate image based analysis which provides area versus particle size information.

Jan 1, 1997

By D T. Froedge

To preface these remarks, it is not intended that this paper be a criticism of anyone or any organization involved in drafting the current regulations, for it appears that everyone involved in the process has made an extreme effort to be safe. We wish to show that in this case by making huge safety margins, we have created an unsafe condition in another area. That is by creating vast safety margins in the area of mobile transmitter intensity versus distance scales we have caused a severe handicap in the use of the mobile transmitter in securing blasting areas. The use of these mobile transmitters, which are absolutely essential in clearing areas where there are woods, mountains, or urban structures is virtually eliminated because of the safety factors prescribed in the regulations. We wish to show that these mobile transmitter safety factors are much too great, and can be traded off to increase the margin of safety in the ability to clear blasting areas.

Jan 1, 1975

By R Frank Chiappeta, Eduardo Nixon, John Dean Smith, Tom Treleaven

"The creation of the Panama Canal was far more than a vast, unprecedented feat of engineering. It was a profoundly important historic event and a sweeping human drama not unlike that of war. Apart from wars, it represented the largest, most costly single effort ever before mounted anywhere on earth. It held the world's attention over a span of forty years. It affected the lives of tens of thousands of people at every level of society and of virtually every race and nationality. Great reputations were made and destroyed. For numbers of men and women it was the adventure of a lifetime.

Jan 1, 1998

By Farshad Rashidi Nejad, Ali Asgari, Sanaz Norouzi

Blasting is known as the first step of rock breakage in mines. An indication of the importance of blasting is that more than 1 billion kg (2.2 billion lb) of explosives are used annually in Australia and 3 billion kg (6.6 billion lb) in the United States for rock breakage, more than 85% of which is used in the mining industry. The notion that blasting, as the first step of comminution, plays a significant role in crushing and grinding energy consumption is not an unfounded thinking. It can be noted that the comminution electrical energy consumption decreases in these ways: First, if the feed size to the primary crusher is decreased, less energy will be required to crush the ore to the same product size. Second, a decrease in work index (Wi) related to additional macro fracturing and micro fracturing within individual fragments.

Jan 1, 2015

By Janice Reed

The first seismograph was developed around 132 AD. Much has happened since then. The “modern” seismograph (> 1920) has seen a lot of changes. From falling pin seismographs to magnetic tape units to today’s Z-curve analysis models, the blasting seismograph remains a necessary and useful tool to the blasting community. But why so many changes? What forces drive the advancement of the seismograph? There are many answers and aspects to this question. Research, regulation, and technological advances are the primary forces behind innovation in our industry. But these three forces also drive each other. Research drove our industry from displacement seismographs to particle velocity seismographs. Technology took us from 80 pound seismographs to units weighing less than 5 pounds. Regulation (and litigation) - the driving forces behind the Z-curve analysis units. How have these innovations helped today’s blaster? Have there been any negatives? It is important for today’s blaster to understand how we got here and why.

Jan 1, 2005

By Lon D. Santis

The Code of Federal Regulations Title 30, Parts 56, 57, 75, and 77 require that detonators and explosives be separated by four inches of hardwood or equivalents when transported together in mines. This standard was developed to protect the explosives from initiation by the more sensitive detonators. The research reported here is an attempt to quantify the fire protection offered by four inches of red oak and other materials. Boxes with a volume of 6.75 cubic feet were made from four-inch thick rough green oak (RGO), two-inch thick RGO plied, two-inch thick #1 common (dried) red oak plied, and a metal/plywood composite. These and boxes meeting the Institute of Makers of Explosives' (IME) Safety Library Publication No. 22 were tested in bonfires. The boxes were instrumented with thermocouples, filled with detonators, and placed over a kerosene fire imparting about 16 kilowatts per square meter heat flux for up to 3 hours.

Jan 1, 1997

By Claude Cunningham, Szendrei

The partitioning of blasting energy into “Shock” and “Heave” components is a popular concept for attempting to match explosives to particular ground conditions and blasting results. The issue is complex, as it affects both the detonation process and the immediate response of the rock skin. However, the fundamental process of energy transfer from the explosive to the rock through the blasthole wall is not well defined. Clues to the “Shock” phase of blasthole expansion are given by cratering behaviour of materials subject to high velocity penetrators. The final cavity volume defines both the energy used to achieve this and the resistance of the confining material. Attention is being given to the link between penetration of a solid target and expansion of a readymade hole, both producing the same outcome. The benefit of this work is that it leads to clearer understanding of how explosives will impact upon the blasting results and helps to explain the energy consumption in blasting.

Jan 1, 2004

By TA Louw, Dr CM Lownds

In an era where profits are constantly being eroded, mines are looking towards technology developments to assist them in solving mining problems and reducing mining costs. An emerging technology that could assist mines in becoming more cost effective is electronic detonators. Electronic detonators have been under development for several years. Over the past three years, the spotlight has fallen on commercial use of electronic detonators and the extent to which the promise of precise and programmable timing can assist mines with their environmental and productivity problems. This paper uses case studies to demonstrate both surface and underground applications where electronic detonators and blasting systems were used to solve typical mining problems such as vibration and fragmentation. Safety aspects such as hanging wall conditions and high wall stability also benefited from the use of electronic detonators. The paper also demonstrates how the use of accurate electronic detonators and blasting systems has resulted in improved/more even fragmentation with further downstream efficiencies. These efficiencies may include increased cast percentages, reduced oversized rocks, quicker cleaning times and increased production rates.

Jan 1, 2004

By J. A. Rodgers, K. C. Whitaker

The time domain during which an explosive detonates and causes rock to fragment and displace is on the order of tens of milliseconds. Because of this, the dynamic processes that occur during this time frame often become a source of confusion when trying to analyze the performance of explosive products in decked blast designs. As an illustration, the authors have experimentally examined explosives malfunction in decked blasts through state-of-the-art measurement techniques. The interaction of explosive products and blast geometry was examined in detail using the analysis of a series of decked blastholes. Explosive and initiator malfunction in decked blasts is often considered to be entirely the result of insufficient inert decking material, however, it is shown that rock properties and dynamic burden conditions may have a significant impact on decking performance. The successful application of deck-blasting technique for control of ground vibration amplitude relies on an understanding of the true dynamic performance of the blasthole.

Jan 1, 2000

By Mario Karfakis, G. Langlois

Well stimulation is the process by which any production well, whether for production (extraction), storage (injection) or deep interaction (remediation, monitoring, etc) can be made or stimulated to flow at higher levels. This stimulation is driven by active methods to increase the permeability in the near-well environment and create a larger zone of communication between a well and the reservoir it services. Well stimulation is a crucial aspect of well completion and reservoir engineering and is a subject of careful pre-drilling planning. In many modern industrial endeavors the effectiveness of well stimulation is often critical to economic viability. Because of the broad impact of well engineering on several large industries (petroleum and natural gas extraction and storage, geothermal power, groundwater monitoring, extraction and management, environmental remediation, mining and minerals extraction, etc.) changes in the state of the art in well engineering and well stimulation can affect the capabilities of very diverse and disparate industries. This paper is an effort to communicate the status and effectiveness of current practice and technology in well stimulation. The intention being that effective communication of progress can spur innovation in industries that require well stimulation but are removed from immediate communication of technological or practical improvement.

Jan 1, 2009

By Mark S. Stagg, David E. Siskind

The Bureau of Mines arranged to have a wood-frame test house built in the pat of an advancing surface coal nine so it could investigate the effects of repeated blasting on a residential house. Structural fatigue and damage were assessed over a 2-yr period. The house was subjected to vibrations from 587 production blasts with particle velocities that varied from 0.10 to 6.94 in/s. Later, the entire house was mechanically shaken to produce fatigue cracking. Failure strain characteristics of construction materials were evaluated as a basis for comparing strains induced by blasting and shaker loading to those induced by weather and household activities. Cosmetic or hairline cracks 0.01 to 0.10 mm wide occurred during construction of the house and also during periods when no blasts were detonated. The formation of cosmetic cracks increased from 0.3 to 1.0 cracks per week when ground motions exceeded 1.0 in/s. Human activity and changes in temperature and humidity caused strains in walls that were equivalent to those produced by ground motions up to 1.2 in/s. When the entire structure was mechanically shaken, the first wallboard tape joint crack appeared after 56,000 cycles, the equivalent of 28 yr of shaking by blast-generated ground motions of 0.5 in/s twice a day.

Jan 1, 1985

By Abdulkadir Karadogan, Zikri Keti, Umit Ozer, Mehmet Aksoy, Ulku Kalayci

This paper presents an investigation about how the motions of blast induced vibration waves were affected by the presence of the fault planes. This study was carried out at Espey Open- Pit Boron (Colemanite) Mine in Turkey. Within the scope of the study, ground vibration components were measured for 8 shots using 9 vibration monitors, considering the direction of the fault. Measurement stations were located around the fault line that intersects the open-pit mine in the north-south direction and on different benches along the fault plane. Then, the data of the vibration components obtained from the 77 recorded events were analyzed and the results were presented.

Jan 1, 2012

By F. Malek

An extensive blast monitoring program has been carried out to study explosive performance and the effectiveness of blast designs in production blasts in a deep underground mine. Comprehensive monitoring of blasting vibrations through multi-station high-capacity high-frequency accelerometers, and borehole deformation history have been the main tools of such analysis. The mining activity involves relatively unstressed stopes as well as highly stressed stopes. More than 30 production blasts have been monitored, and the respective vibrations from close-range as well as distant seismic stations have been analyzed, and the vibration parameters (amplitude and frequency) have been correlated with explosive charge weight in the holes. It is found that the correlation between blasting rounds and the corresponding vibration amplitudes often have poor correlation for a very significant portion of the blasts. These point to either explosive charge malfunction in those specific blast holes, or inadequate blast design, or the effect of high in-situ stresses, or any combination thereof. This paper analyzes these variables and their effect on the overall blasting operation at the mine.

Jan 1, 2013

By Joshua Hoffman, Catherine Johnson, Braden Lusk

Blasting conducted in surface coal mining operations in the Appalachian region consumes a significant amount of blasting agents. Emission of oxides of nitrogen (NOx) from these operations potentially represents an environmental challenge. This paper presents work conducted to quantify NOx output from the detonation of blasting agents common to surface blasting operations in surface coal mines. Annual ANFO and emulsion consumption data was collected from an operational surface coal mine located in West Virginia. It is known that many factors contribute to the types of gaseous byproducts released from the detonation of explosives. These factors include but are not limited to: fuel to oxygenator ratio, degree of confinement, and contamination. While, past research has been conducted to study the relationships these factors play on the release of NOx, these findings do not agree with one another. The annual explosive consumption values from the West Virginian mine were applied to NOx emission conversion factors in published literature. This lead to a range of NOx emissions from 95 to 914 tons in a year. Given the wide range of NOx production the utility of this information is suspect. The EPA recognizes a standard factor of 17 lbs (NOx)/ton (ANFO) however this factor is based on chemical composition and does not address contamination, confinement, or AN to FO ratio. This factor when applied to the West Virginia Mine's explosive consumption produced a value of 215 tons of NOx. There is a lack of information on NOx emission from emulsion type explosives. The work presented in this paper can be used by blasting professionals to quantify NOx emissions and guide future work for producing better predictor factors.

Jan 1, 2014

By Michael Wieland

Smoke/fume measurements from rapid transitory charge reactions are not wholly comparable with thermodynamic reaction code (TDRC) results, since quenched chemical reactions yield nonequilibrium concentrations. Though the work output and major reaction products are usually rendered with minor deviations, the toxic fumes and other minor concentrations reveal some major discrepancies. Work output for charge formulations in underwater or fixture tests were theoretically resolved with work-principal models that form a rough thermodynamic trajectory. Stalled nonequilibrium concentrations are rationalized by finding the underlying quenched reaction(s). The wide relevance of the Zeldovich radical-chain mechanism that transforms nitrogen oxide was previously recognized. The work-principal model (WPM) represents reaction quenching with off-trajectory constraints to render the fumes, without noticeably readjusting the work process. When restraints that characterize the confinement are WPM tractable, the resolution of critical reaction mechanisms is worthwhile, since they remain useful, regardless of the rich, neutral or lean stoichiometry of the charge formulation.

Jan 1, 2012