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By Calvin J. Konya

The Woodville Lime and Chemical Company Limestone Quarry is located in Sandusky County, Ohio. Fifty years ago, when quarrying began, it was situated approximately two miles from the town of Woodville. Today new houses border the quarry property within 1,500 feet of one of the working faces. During the past two years, the operation has systematically changed the blasting program to achieve better fragmentation, lower costs, and to maintain good relations with the local property owners. This paper will discuss systematic changes made in the blasting program to increase productivity and reduce costs.

Jan 1, 1977

By Michael Wieland

The thrust of this report is to overcome some of the technical deficiency in the scientific methodology that correlates the work output during a charge explosion to the resulting toxic fumes. Thermodynamic work-principle models yield (undissipated) shock and heave results for shooting underwater and in rock stratum with related toxic fumes. Underwater circumstances yield reliable test data for the work process, though questionable or no fume results. Work-output measurements in rock shots remain difficult if not intractable, though some fume reports exist. Underground tests with thick-wall metal pipe bombs yield consistent toxic fumes trapped within the test chamber. The work output, rendered as fragment kinetic energy, can be inferred from the well-tested theory of R. W. Gurney, originally designed for military ordinance. Therefore a work-principle model for cylindrical pipe bombs was developed to predict fragmentation work output and reaction-zone fumes, permitting the double comparisons to reported and inferred results.

Jan 1, 2010

By Emily Johnson, Catherine Johnson, Ben Sonpon, Kelly Williams

The effect of length to diameter of the detonator is compared using Ansys/Autodyn 2-D simulations, the results of which are validated experimentally. It was found that higher pressure comes with a larger diameter, because it will result in more explosive energy being allocated out the end of the detonator.

Feb 1, 2020

By John Cory, Ran Tamir

Blasting data analytics are being increasing used to increase mining productivity, reduce mining costs, maximize high margin aggregate products, and to reduce fines. Three examples will be illustrated using simple models to maximize the percentage of blasted rock within established dimensions and reduce fines-one from video fragmentation distribution information, the second from sieved crusher fragmentation data, and the third from plant production data. In addition, the use of sieved crusher results to determine blasting related fines and the use of mine productivity data to maximize aggregate sizes when pattern (burden and spacing) areas are changed will be illustrated

Jan 1, 2012

By M. K. Ameen, R. El-Hacha

This paper presents the analytical results obtained from numerical simulation of reinforced concrete slabs strengthened with various FRP systems and subjected to blast loading. A three-dimensional finite element model using AUTODYN software was used to predict the overall behavior of the slabs. The numerical results were validated by comparing with experimental results from a program carried out to investigate the efficiency of different strengthening systems on the blast resistance improvement of small-scale reinforced concrete (RC) slabs. The experimental program consisted of testing nine RC slabs strengthened with three different externally bonded (EB) FRP systems attached at the bottom side of the slabs and one RC slab tested without strengthening for comparison purposes. The EB FRP strengthening systems investigated included two layers of Carbon Fiber Reinforced Polymer (CFRP) sheets, two layers of Glass Fiber Reinforced Polymer (GFRP) sheets, and one layer of Glass-Fiber Resin Polymer (GRP) sheet. Different epoxy resin, patching mortars and impregnating epoxy adhesives were used for the slab surface preparation and FRP system application of the strengthening layers. The aim was to evaluate the residual strength of the test specimens after exposure to blast loads. The blast loading parameters were evaluated for each test using AUTODYN simulation and compared with the computer program CONWEP. All specimens were subjected to same spherical TNT charge weight and stand-off distance with the respect to the slab top surface. Extensive comparison is made between the experimental results and the AUTODYN simulations for the control unstrengthened slab and the strengthened slabs including time history records of the bottom steel strain and mid-span acceleration and the peak dynamic deflection of the slabs.

Jan 1, 2010

By Michael Wieland

Work-principle computations for explosions underwater or in rock reveal the way the thermodynamic characteristics of surrounding material influence the resulting shock and heave. To reach total thermodynamic equilibrium under such transitory dynamic circumstances, reactions must quickly readjust to changing circumstances, which works for molecular (military) explosives where the fuel and oxidizer type atoms are originally in close proximity. For non-molecular mixtures with their dispersed zones of oxidizer or fuel, in particle or droplet form, there are numerous unproductive collisions, increasing the wait time required to reach chemical equilibrium. Underwater test data for molecular explosives compare rather well with the shock and heave resolved from the work-principal model, while the non-molecular explosives normally used in mining tend to yield a noticeable discrepancy. Years ago, it was recognized that the underwater shock was lower than expected and the heave was higher than expected for ammonium nitrate fuel oil (ANFO), though their resultant sum for the total work was roughly what was expected. When the readjustment of thermodynamic equilibrium warrants quicker chemistry than occurs in underwater or rock shooting, the time-retarded chemistry reduces the shock and raises the heave within the surrounding material without reducing the total work, unless the reaction retardation is quite severe. This technical complication in reality is a nonequilibrium issue that is difficult to resolve with just thermodynamics, though a rational set of transformation factors is formulated herein to represent those circumstances.

Jan 1, 2008

By Paul Worsey, Braden Lusk, Seokbin Lim

This paper discusses the theory and experiment involved in the discovery of the mechanisms of Linear Shaped Charges, which are much different from those for Conical Shaped Charges. Linear Shaped Charges (LSC) have been assumed to function in the same manner as Conical Shaped Charges (CSC) in the published literature on the subject. Much work has been done on CSC for military purposes, but there is limited information about the mechanics of LSC. Previous theories have cited the formation of a Monroe Jet as the dominant process. The Monroe Effect describes what happens to a target below the charge following detonation of the charge, and prescribes a fluid jet process for penetration. The fluid jet comprised of the liner material is the cutting device in CSC and has been extensively studied. Recent work at the University of Missouri at Rolla (UMR) cutting concrete with LSC has surprisingly shown that there is not a fluid jet process in LSC. After completing several reinforced concrete penetration tests, minimally deformed copper blades were found in the debris. Initially, the blades were suspected to be misfires or malfunctioned charge remnants. However, results were good and blades were found after every single test. Upon closer inspection, the ribbons were found to be folded copper and they were suspected to be the bottom liner of the LSC. A test series was conducted to verify the new theory by experiment.

Jan 1, 2005

By Braden Lusk, Kyle Perry

Recent events and MSHA actions have resulted in discussion and reevaluation of the practice of sealing abandoned coal mine workings. In the past, MSHA has approved alternative seals based on a pass/fail system that required minimal engineering. Disasters involving fatalities led MSHA to impose higher seal pressure requirements based on research and experiments. Impending new MSHA seal regulations will force manufacturers and industry to obtain a high level of engineering expertise. The expertise necessary is in the field of blast resistant design, which is not easily accessible due to the limited number of experienced individuals within the mining industry.

Jan 1, 2008

By Dale S. Preece, Ruilin Yang

"Air-decks are often employed for presplitting along the final highwall of a blast and are sometimes also included at the bottom or in the middle of explosive columns in the production portion of a blast. Shock wave physics is an important part of air-deck behavior since the bulk explosives in the column impart a shock into the air-deck where the air shock then passes through the air-deck at a rapidlyattenuating velocity. Through both high-fidelity modeling and shock physics theory it is shown that theresulting pressure in the air-deck is two orders of magnitude less than the detonation pressure of theexplosive."

Jan 1, 2017

By Mike Wheat, Catherine Aimone-Martin, Brandon Pease

The Kneeling Nun rock pinnacle is a prominent landmark, 90 ft in height and 35 ft in width, that resides on a bluff overlooking the Santa Rita pit at the Chino Mines Co. operations near Silver City, New Mexico. The company plans to expand the current pit limits, resulting in a change in direction and distance of hard rock mine blasting operations in relation to the pinnacle. Concerns about the stability of the pinnacle adjacent to mining activity has prompted company personnel to enhance the seismic monitoring program both on the pinnacle and along the current open pit highwall that forms the base support below the pinnacle foundation. This paper presents the vibration response characteristics of the pinnacle, in terms of amplitude and natural frequencies of motions and damping characteristics, for measurements recorded at the top and base of the pinnacle. The influence that blasthole initiation timing and sequence of hole detonations have on vibration response is discussed. A simple analysis is made to estimate factors of safety against cracking of the landmark as well as blast-induced slope instabilities within the foundation rock.

Jan 1, 2000

By Robert Hopler

The 1800’s were a time of tremendous advancements in science and experimentation, and earthquakes were a subject of great interest. The meetings of the British Association for the Advancement of Science in 1853 and 1854 are good examples of this. The proceedings of the Association for the 1854 meeting includes a table entitled “Catalogue of Recorded Earthquakes from 1784 to 1850” which takes up 326 pages, and lists available information on approximately 3000 earthquakes. The 1853 proceedings have a similar table for earthquakes recorded from 1606 B.C. to 1783. In the 1854 volume there is a “Report of the Committee on Earthquakes,” which provides us with a view of the general state of the science. Excerpts from that report follow:

Jan 1, 2006

By Ruilin Yang

Techniques for the study of blast vibrations, such as monitoring, analysis, and modeling are often misused between near field and far field blast vibrations. This paper discusses the differences between near-field and far-field blast vibrations in terms of these techniques. A typical example of a near-field blast vibration problem is a blast vibration in the crest of a new highwall behind a cast blast. In such a case, the blast can be a couple of hundred feet long and the distance from the blast holes to a monitoring station may only be 100 feet or less. In this situation, the size or spatial geometry of the blast is not negligible compared to the distance from the blast to the vibration monitoring point. On the other hand, a typical example of a far-field blast vibration problem can be a quarry blast with a nearby residence house. In this case, the distance from the blast to the house may be several thousand feet. The size of the blast is less than a couple hundred feet long and negligible compared to the distance from the blast to the vibration monitoring point.

Jan 1, 2007

By Gregory Lorsbach, Wade Hutchison, Earnest Grigoryan

Comparing measurements from multiple seismographs, particularly when the instruments are deployed in a “side-by-side” situation, is often problematic. Measurements often differ by as much as a factor of two. These differences are attributed to issues related to calibration, geophone coupling, and differences in geology over very short distances. Unfortunately, these explanations are often purely qualitative, but are accepted as factual. Shake table testing often demonstrates that those seismographs that indicate large differences for a particular vibration event, may correlate within a few percent of each other and the known shake table input. Geophone coupling also does not fully explain the difference in measurements since geophones in side-by-side measurements are deployed identically. Differences in geology do not explain the difference in measurements since it would be unrealistic to expect significant differences in distances less than one meter in a normal monitoring situation. Utilizing a new technological approach to vibration measurement and analyzing numerous side-by-side measurements, it has become clear that a significant portion of the observed differences between seismograph measurements are instrumentation induced. This study examines and describes some of the most significant sources of the seismograph error budget.

Jan 1, 2005

By Cristian Rodriquez, Fernando Fernandez, Rodrigo Fuentealba, Tom BoBo, Maria Rocha, John Kemeny

This paper describes a case study that was conducted at a new mine in South America. This mine has significant geologic variations that will result in different distributions of hard and soft ore being mined at different periods of time over the mine life. A study was conducted to determine the optimum blast design that will meet the mill throughput requirement of 95,000 tonnes (104,720 tons) per day for the first 10 years of the mine life. As part of this study, field rock mass characterization and laboratory tests were conducted. This includes standard rock mechanics tests as well as rock breakage tests used in mill simulations. The geology of the ore body was broken up into four Geologic Units, and statistical variations in the properties were determined for each unit. Using this data along with the data on the occurrence of the different geologic units over time, simulations were made of the run-of-mine (ROM) fragmentation due to different blast designs, and these results were used in simulating the resulting throughput after crushing and grinding. Four blast designs were considered with powder factors of 0.44, 0.54, 0.64 and 0.94 kg/t. The results of this study show that determining the proper blast design is important in ensuring that the mill throughput requirement will be met over the mine life.

Jan 1, 2015

By Robert Jacob Cefalo, Rio Tinto Kennecott

At the end of 2016, the Mine started a new ore phase in the section of the pit located on the East Wall. The East Wall geological structures required controlled blasting for peak particle velocity (PPV) frequency vibrations to protect the wall. Frequency controlled blasting using linear seed wave superposition modeling was required and implemented to reduce the far-field affects to the wall. This paper covers the work done by the drill and blast engineering group, controls used to protect the mine infrastructure, and the continuation of work-to-date of frequency controlled blasting for wall stability. The narrow width of the layback required the combination of hole sizes to blast large diameter production patterns with smaller diameter trim patterns in the same blast. A single blast had to use different burden & spacing and hole diameters and required the use of different timings throughout the pattern. Electronic detonators were required to limit blast vibrations and accommodate the specific timings needed to reduce low frequencies. The geotechnical group with the help of geotechnical radars worked with the drill and blast group on creating a tracking and reporting of blast performance. The radar readings informed the drill and blast engineers of the performance of the blast as it related to the long term performance of the highwall

Jan 1, 2019

By Thomas P. Dowling

Since the 1950's, blasting practices have undergone many revolutionary changes. Some of the more radical departures have involved, in addition to high speed drilling equipment, a myriad of new explosives, blasting agents, boosters, initiators, initiating systems and delay devices. The introduction of ANFO in the mid 1950's as a blasting agent seems to have instigated a trend toward the development and use of less sensitive blasting agents. The evolution of slurries or water gels has produced dense, high strength, water resistant products which has further promoted this trend away from the more sensitive, conventional explosives.

Jan 1, 1975

By Eugene Baker

President George Bush signed the Safe Explosives Act (SEA), which amended the Organized Crime Control Act (OCCA) of 1970, into Law on November 24, 2002. As a result of this legislation, new restrictions on who could legally receive or possess explosives in the United States went into effect, resulting in a profound impact on the commercial explosives industry. The law went into effect in two key phases. The first phase, which went into effect on January 24, 2003, resulted in additions to the categories of persons who are prohibited from receiving or possessing explosive materials in the U.S.

Jan 1, 2004

By Mark S. Stagg, Rolfe E. Otterness, Stephen A. Rholl

The Bureau of Mines has developed computer software to study the effects of initiator scatter on all aspects of the blasting process. The software is useful because it is difficult to obtain actual initiator data, particularly the standard deviation which is needed to express initiator scatter. The new software is structured to allow blasters to answer the question: how precise must initiators be to insure a successful blast? Successful is defined statistically in terms of a confidence level. The software can be used with any possible design since there are no restrictions due to size or complexity.

Jan 1, 1992

By Clayton Thompson

Linear detonation wave generators (DWGs) shape a detonation wave so that every portion of the wavefront reaches the target “line” simultaneously. A projection-type linear DWG uses Gurney plate velocity predictions and Taylor deflection angle predictions to estimate the angle at which a thin projected flyer (typically metal) will impact a target. A mousetrap-style planar DWG consists of two projection-type linear DWGs working in succession to create a planar wave-front through shock initiation of each successive target explosive. The angle of deflection is critical to yielding a planar or linear wave profile. Gurney predictions, nominally accurate to within 10% of empirical results, may not yield ideal linear or planar detonation behavior when used with a grazing projection-type DWG, which typically requires accuracy within 2%. Simulations were conducted using AUTODYN hydro code to compare deflection angle prediction methods. Ranges of minimal error between Gurney and Taylor predictions and the results from the hydro code were determined, using PBX-9404-driven polyethylene flyers.

Jan 1, 2011

By Dennis G. Wright

The Minister of Fisheries and Oceans for Canada is responsible, under the Fisheries Act, for the protection of all marine organisms and their habitats. The detonation of explosives in or adjacent to fish habitat has been demonstrated to cause disturbance, injury and/or death to aquatic organisms, and/or disturbance, destruction or alteration of their habitats. The Department of Fisheries and Oceans recognizes that the use of explosives may be the most practical or cost effective method by which to complete a project and has undertaken the development of a set of guidelines that will prevent or minimize the destruction of or disturbance to aquatic organisms and their habitats while at the same time allowing scientific and industrial users of explosives to proceed with their projects.

Jan 1, 1997