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By Federico Pagliacci

Continuous Flight Auger (CFA) technique represents an important technological advance in the construction of piles in soft soils. The possibility of excavation under the water table with no need for drilling fluids, along with high productivity, have resulted in this technique?s becoming widespread in many countries. However, CFA technology has limitations because of its difficulty in penetrating hard layers and cross strata with cobbles and boulders. In these situations, pile verticality may be an additional problem. The Cased Augered Pile (CAP) technique consists of penetrating the soil with an auger housed in a casing. Two independent rotary heads sliding along the rig mast operate the auger and the casing. By adjusting the height of the casing shoe and auger bit according to soil type, it is possible to drill piles in very severe conditions - in the presence of cobbles and boulders - and to socket the pile into the rock. The use of a steel casing enables improved pile verticality. Therefore, the CAP technique is also used to construct secant piles to be used as diaphragm walls. The limitations of this technology are the depth, usually no more than 27 m (88 feet), and the size of the rig that supports the drilling tool, no less than 70 t (77 short tons) in working conditions. This paper illustrates CAP technology, the drilling system, and the characteristics of concrete and steel reinforcement and offers a case study of the Palermo-Carini second railway line, which used CAP to construct the new 30 km (18.6 mi) railway line, 20 km (12.4 mi) of which passes through the very congested downtown area of Palermo. More than 300,000 m (186.4 mi) of piles have been drilled in dense calcarenite formations with unconfined compressive strength of 15-25 MPa (2,200-3,600 lb/inch2), soft clay, and silt formations.

By Federico Pagliacci

Continuous Flight Auger (CFA) technique represents an important technological advance in the construction of piles in soft soils. The possibility of excavation under the water table with no need for drilling fluids, along with high productivity, have resulted in this technique’s becoming widespread in many countries. However, CFA technology has limitations because of its difficulty in penetrating hard layers and cross strata with cobbles and boulders. In these situations, pile verticality may be an additional problem. The Cased Augered Pile (CAP) technique consists of penetrating the soil with an auger housed in a casing. Two independent rotary heads sliding along the rig mast operate the auger and the casing. By adjusting the height of the casing shoe and auger bit according to soil type, it is possible to drill piles in very severe conditions - in the presence of cobbles and boulders - and to socket the pile into the rock. The use of a steel casing enables improved pile verticality. Therefore, the CAP technique is also used to construct secant piles to be used as diaphragm walls. The limitations of this technology are the depth, usually no more than 27 m (88 feet), and the size of the rig that supports the drilling tool, no less than 70 t (77 short tons) in working conditions. This paper illustrates CAP technology, the drilling system, and the characteristics of concrete and steel reinforcement and offers a case study of the Palermo-Carini second railway line, which used CAP to construct the new 30 km (18.6 mi) railway line, 20 km (12.4 mi) of which passes through the very congested downtown area of Palermo. More than 300,000 m (186.4 mi) of piles have been drilled in dense calcarenite formations with unconfined compressive strength of 15-25 MPa (2,200-3,600 lb/inch2), soft clay,

Jan 1, 2017

By Jeff Hopple

"Bluestone Dam in Hinton, W.Va., along the New River, is owned and operated by the U.S. Army Corps of Engineers (USACE). Completed in 1949, the dam is 165 ft (50 m) tall, 2,048 ft (624 m) wide, and encompasses a water shed that is 4,600 sq mi (11,914 sq km). The Bluestone Dam Safety Assurance (DSA) Program began in 2001, and is a multiple-phase construction project to upgrade the capacity and stability of the structure to meet the probable maximum flood event. Installing 216 high capacity rock anchors was a major feature of the work.The USACE selected Brayman Construction Corporation to perform Phase 2B of the construction modifications to the Bluestone Dam. Brayman was responsible for installing the high capacity rock anchors, which range in size from 3 to 61 strands and have a design load up to 2,145 kips (9,541 kN). Drill holes range in size from 6.5 to 15 in (16.5 to 38 cm), and required full length corrosion protection. Of the 216 anchors, 57 were installed on top of the dam to resist overturning and the remaining 159 were installed on the face of the dam at a 45-degree angle to resist sliding.To gain access to the face of the dam anchor locations, the project required dirt benches, excavations with temporary shoring, and steel platforms. To access anchors on the east and west abutment faces, the team excavated over 10,000 cu yds (7,645 cu m) of material. Support of these excavations included the design and installation of three soil nail walls with over 145 nails and 3,500 sq ft (325 sq m) of shotcrete. The project also called for a 780 ft (237 m) long steel platform to gain access to the spillway anchors. The Stratus Group designed the platform to support two 85 ton (80 tonne) crawler cranes and as many as five drill rigs that were the equivalent to a design load of 3.5 ton per sq ft (335 kN per sq m). Once the final platform design was approved, fabrication of roughly 3 million lbs (1,360 tonnes) of structural steel began. Brayman’s in-house fabrication shop, in conjunction with Dura-Bond Industries and Advantage Steel, collaborated to fabricate and install the platform in less than five months. Flexibility in the platform design allowed for sections of the platform to be lowered as much as 16 ft (4.9 m) to provide access to anchors at lower elevations along the spillway face. In addition to the main spillway platform, Stratus Group, Brayman, Dura-Bond and Advantage designed, fabricated and installed six other unique platforms to facilitate anchor construction on various areas of the dam."

Jan 1, 2014

By Robert B. Bittner

The new gated dam on the Monongahela River at Braddock, Pennsylvania, was built for the US Army Corps of Engineers using an innovative "In-the-Wef' technology. A key feature of this technology involves construction of the foundations through the water and later mating the completed structure or a shell of the structure to the pre-installed foundation. This paper presents a description of the structure, its foundation, construction sequence and design details required to successfully Implement this technology.

May 11, 2007

"1.0 DESCRIPTIONThis work consists of furnishing all necessary labor, equipment, and materials to install prefabricated vertical (wick) drains in the ground in accordance with the Plans and as specified herein.2.0 REFERENCED CODES AND STANDARDSASTM D4716-08 Standard Test Method for Determining the (In-plane) Flow Rate per Unit Width and Hydraulic Transmissivity of a Geosynthetic Using a Constant HeadASTM D4632-08 Standard Test Method for Grab Breaking Load and Elongation of GeotextilesASTM D4533-11 Standard Test Method for Trapezoid Tearing Strength of GeotextilesASTM D4491-99a Standard Test Methods for Water Permeability of Geotextiles by Permittivity (2009)ASTM D4751-04 Standard Test Method for Determining Apparent Opening Size (A.O.S.) of a GeotextileASTM 6918-09 Standard Test Method for Testing Vertical Strip Drains in the Crimped Condition3.0 QUALIFICATIONSThe Contractor shall have successfully completed a minimum of five wick drain installation projects in similar ground conditions, and installed not less than 5,000,000 linear feet (1,525,000 linear m) of wick drain in the past five years. The Contractor shall have a minimum of five continuous years of wick drain installation experience."

Jan 1, 2014

By Eric Rehwoldt, Walt Rabe, Jesús Gómez, Tim Myers

"An expansion plan for Washington Dulles International Airport is currently underway to prepare for growth at this northern Virginia facility in the future. While Dulles currently serves more than 20 million passengers a year, when the Master Plan for the Airport is fulfilled, it will be capable of handling approximately 55 million passengers a year. The current Capital Construction Program underway at Dulles will take the Airport one step closer to its full potential.As planned, work includes a new Airport Traffic Control Tower, expansion to existing concourses, a fourth runway, additional parking, and other improvements. One of the most interesting features of this project is the construction of a two-track passenger train system (Automated People Mover, or APM) linking the main terminal and concourses, which will largely replace the Mobile Lounge transportation system, thus greatly reducing surface traffic. Construction of the APM system involves deep excavations along the tunnels and at the transfer stations. This poses special challenges because the settlement-sensitive terminal, original Airport Traffic Control Tower, and concourse buildings, as well as other facilities, exist near the proposed below-ground stations. The site is also underlain by a tight grid of underground utilities that include jet fuel, gas and central communication lines, in addition to more mundane electric, sewer and water mains.One of the most interesting features of this project was the extensive and skillful utilization of micropiles for support of existing structures adjacent to the excavations. Without the use of micropiles, the cost and difficulty of the excavations would likely have been much more. Several important lessons were learned about the use of micropiles, which advance that technology.Throughout the project site, bedrock was generally encountered at 25-ft depths or more. The rock consists of micaceous and highly calcareous siltstone rock. This rock is typical of the sedimentary component of the Culpeper Basin, a Triassic Age geologic feature extending from south central Virginia to western Maryland. The siltstone beds dip gently to the west at about 10 to 20 degrees. Joint planes typically dip 60 degrees to vertical. The rock underlies a sequence of fill materials and residual soils of varying thickness."

Jan 1, 2009

By Frank Haehnig, Kurt Kogler

"With a height of 200 m, a crown width of 626 m and a concrete volume of 1.6 million m³, the Kölnbrein Dam in the upper Malta valley in Carinthia / Austria is the largest concrete dam in Austria. Boasting a storage capacity of 200 million m³ with a received water load of 54 MN, this is one of the strongest arch dams in the world.During its construction from 1974 to 1977, the dam was equipped with a comprehensive monitoring system capable of comparing developing deformations and stresses with the design values.With a planned reservoir level of 1,900 m a.s.l. the dam saw the reservoir level of 1,860 m a.s.l. breached in the year 1978. This led to extremely high seepage losses of up to 200 ltr/sec and a rise in the foundation water pressure up to 100% of the dam’s height. These observations were caused by the development of horizontal cracks in the area of the middle dam blocks, between the lowest inspection walkway and the waterside.As a consequence, power plant operations had to significantly be reduced and a number of additional measures were carried out – though these did not lead to the desired sealings.The developer subsequently decided that the dam should undergo a general rehabilitation from 1998 to 1994 in accordance with a concept developed by Professor Lombardi. This concept involved erecting a 50 m high support structure with a concrete volume of 500,000 m³ on the airside of the dam, along with the addition of neoprene bearings to transfer 1.2 million tons of the horizontal load. These measures were able to reduce the deformations in the dam enough so that mostly load-bearing injections into the cracks in the dam’s concrete could successfully be carried out by way of targeted grouting measures using injection resin (RODUR) specifically developed for this purpose.In the years 1998 - 1994, a total of 130,000 m of grouting, monitoring and control drillings were executed, and around 200,000 kg of synthetic resin was injected into the cracks in the dam’s concrete.These measures have ensured the dam‘s uninterrupted operation since 1994. A number of small re- injections were again carried out on the contact surface in the years 2011 and 2012."

Jan 1, 2016

By Dan A. Brown, Rich A. Lamb, Paul J. Axtell

"Over the last 10 years, the Minnesota Department of Transportation (Mn/DOT) has had a very active program of replacing many major bridges, large structures spanning the Mississippi River. The deep foundations for these new structures include both drilled shafts and large diameter open-ended driven steel pipe piles. Most of these projects included load tests, both axial and lateral.The geology of this area of Minnesota includes some interesting foundation challenges, including highly organic and compressible very soft silts and clays to very dense sand and gravel overlying sedimentary bedrock. In some cases scour requires embedment into rock, and the bedrock formations may range from very soft sandstone to very hard dolostone. Artesian groundwater conditions can sometimes complicate drilled shaft construction, but the rock is otherwise very favorable for drilled shafts. Experience with the open-ended driven steel pipe piles (typically 42 and 48 in, 1.07 and 1.2 m diameter) suggest that these piles most often penetrate even dense granular materials to achieve bearing on rock. Experiences with drilled shafts socketed into the soft sandstones demonstrate that these rocks provide very favorable conditions for drilled shafts, so long as suitable construction practices are followed. Here we present several recent case histories regarding the foundation design and construction of major bridge projects in the vicinity of Minneapolis, Minn., including the Wakota Bridge, the I-35W replacement, the Lafayette Bridge, the Hastings Bridge and the St. Croix Bridge. Some lessons learned from construction and load testing of both types of foundations are described along with implications for design in similar soil and rock conditions."

Jan 1, 2013

By DFI DFI

An Online Conference

By Rae Mackay, Kaveh Ranjbar Pouya, Ali Tolooiyan

"A major part of Melbourne’s central business district is underlain by a very soft silty clay deposit known as Coode Island Silt (CIS). Due to the low strength of CIS, most construction in the region is based on pile foundation systems. Traditionally, the design of pile foundations is mostly based on empirical and analytical methods. However, numerical methods such as Finite Element Methods (FEM) can be utilised for more accurate estimation of the bearing capacity and deformation of pile foundation systems, especially in complex loading scenarios. Unfortunately, no systematic effort is made yet to calibrate a realistic nonlinear constitutive model to describe the geomechanical behaviour of CIS in a numerically based solution. Among the nonlinear constitutive models, the Hardening Soil (HS) model is an advanced hyperbolic model which accounts for the nonlinearity of stress-strain relationship as well as the stress dependency of the soil stiffness. In this study, the HS model is calibrated based on laboratory tests performed on CIS. Also, to validate the accuracy of the calibration, the wellknown cavity expansion theory is employed to model the CPT cone tip resistance (qc) in CIS, and results are compared against the measured CPT qc profile at the field.INTRODUCTIONA large percentage of world’s coastal areas are covered with soft marine clay deposits. Having very low shear strength and high compressibility, the alluvial deposits are known as one of the most problematic soil layers for the design and construction of infrastructure facilities. A major part of Melbourne’s central business district is underlain by a very soft silty clay deposit known as Coode Island Silt (CIS). Basically, there are two main solutions for construction in such weak soil conditions. One is the use of pile foundations transferring the applied load to deeper and stronger soil layers, and the second one is to employ ground improvement techniques such as using deep soil mixing columns to improve the bearing capacity of the soil. In both cases, a practical geotechnical design should incorporate both stability analysis and deformation analysis to achieve a cost-effective and reliable solution. Most of the classic solutions for stability analyses such as limit equilibrium analysis disregard the stress-strain relationship of the soil for the sake of the simplicity (Chen, 2007; Sokoloviskii, 1965). In a similar simple approach, most of the past studies of deformation analysis have been established on the basis of linear elasticity. However, it is well recognised that the soil stress-strain behaviour is highly nonlinear even at very small strains (Burland, 1989). Hence, for a precise deformation analysis of the foundation of important geotechnical structures, the application of advanced nonlinear constitutive models is extremely beneficial. Precise deformation analysis is essential as geotechnical designers have to predict the displacement of geotechnical structure and the adjacent soil as well as the induced displacement and forces to adjacent structures. This issue is more highlighted recently in the analysis, and design of highly important infrastructures as geotechnical engineers are facing new challenges in the analysis and design of infrastructures in congested areas. Rapid population growth, especially in the major cities all around the world necessitates the design and construction of more integrated infrastructure facilities. Consequently, geotechnical engineers should employ more advanced design approaches to address the new challenges in geotechnical engineering practice. Complicated geometries, different loading scenarios and the application of nonlinear deformation models which is believed to be essential for a precise deformation analysis, necessitate the application of numerical methods to satisfy most of the design requirements."

Jan 1, 1900

By Serhat Baycan, Mikias Yohannes

"Kuala Lumpur Karst is a complex limestone formation that is characterized by presence of cavities, solution channels, pinnacles and floaters. Basement excavations in such geological formations are usually challenging, mainly owing to the unpredictable rock head depths and potential for groundwater inflow. Any excavation support system should have adequate robustness and water tightness. Traditionally, Secant Bored Pile walls (SBP) with struts are the preferred option for karst ground. This paper discusses a cost effective and innovative alternative solution for a particular site – using Deep Soil Mixing (DSM) and using Contiguous Bored Piles (CBP) together with Ground Anchors (GA). The site, located around one of the busiest areas of Kuala Lumpur, is a 5,700 m2 commercial and residential development. A 16.0 m deep excavation was needed for four levels of basement and excavation support along the 275 m perimeter of the development. Within the site, the depth to rock head varied from 6 m to 19 m. The basis for each solution and conditions for its suitability are discussed in detail. Some design considerations and construction challenges are also presented. The performance of the two retention systems during excavation are presented, together with comparisons versus design predictions. Suggestions for future development are also given. Advantages of this approach compared to other traditional approaches are highlighted.1. INTRODUCTIONThe geology of Kuala Lumpur is among the most complicated and geotechnically challenging formations in South East Asia. The majority of the city falls into the Kuala Lumpur Limestone formation; which is a thick, highly-weathered and cavernous limestone. This formation is pure calcitic to dolomitic in composition, having infrequent schist and phyllite interbedding (Gobbett et al., 1973).The KL limestone has a highly karstic topography dotted with cavities, ravines, interconnected subterranean channels, pinnacles, overhangs, floaters and slump zones (Tan, 2006). This results in erratic bedrock profiles even within short distances. It is not uncommon to see a precipitous rock head incidence within short distances in the same site. In most parts of the City, the bedrock is typically encountered ranging from very shallow depths to about 30.0 m. The exception to this is at the heart of the City, where Kenny Hill formation prevails above the KL limestone. In such cases the limestone bedrock can be encountered much deeper. The erratic rock head profile and the highly karstic nature of the KL limestone makes it a geotechnical challenge requiring careful consideration of suitable engineering solutions.1.1 – Site DescriptionThe site, located in downtown Kuala Lumpur, is abutted by a busy street on the North. Before development, the site previously served as a car park. To the west an access road separates the site from an empty lot; while on the east, the lot is bounded by light weight residential and commercial buildings. On the south side, the site is bordered by a road that separates it from a prominent Shopping Mall in the City. A layout plan and an artist’s impression of the finished development is shown in Figure 1."

Jan 1, 1900

By H. (Sam) Salem

A site investigation for a wide and tall hotel building, in the San Juan Bay area, Puerto Rico, indicated a soil profile of silty clay on sand, soft and loose enough to require piled foundations. The apparent uniformity of the soil profile across the site indicated that a single pile driving and termination criterion could be applied to the installation of the piles ? driven precast concrete piles. Because of the size of the site and importance of the project, the project also included a static and dynamic testing programme. The dynamic monitoring using the Pile Driving Analyzer (PDA) verified a consistent hammer operation. However, the results of the static loading tests showed significant and inconsistent variation in pile capacity between locations and little correlation between end-of-driving and restrike penetration resistances (blow-counts) and pile capacity. Therefore, it was not possible to rely on a simple depth and blow-count termination criterion for the site. In contrast, pile driving response in terms of measured reflected force and mobilized resistance coupled with CAPWAP analysis gave a reliable correlation to the results of the static loading tests. As presented in the paper, the dynamic testing programme was enlarged and used to develop and verify a complex set of termination criteria tailored for the multitude of conditions encountered across the site to achieve and ensure economical and safe pile installation.

Jan 1, 2008

By Toshio Yonezawa, Helmut Florian, Herbert Kuh, Masamichi Aoki, Takao Koono, Franz-Werner Gerressen

"To increase the bearing capacity of the ground, soil improvement technique is often adopted. One advantage of soil improvement techniques is the fact, that the impact to the environment is low, as the system utilizes the existing soil. Recently, compressive strength of soil improvement gets more into the focus for the use of building foundation. To prevent brittle fracture, which is a weak point of soil improvement, fiber reinforced soil improvement has been developed. Laboratory tests were conducted to examine the fibers suitable for reinforced soil improvement, and examine the optimum mix design for fiber cement slurry. Based on the laboratory tests, polypropylene fiber and cellulosic viscosity admixture was selected. For the laboratory tests a scaled model of CSM mixing head was used to examine the dispersion of the fibers in the ground. Using the CSM mixing head, the outer periphery fibers of soil improvement seemed to be arranged in the vertical direction, toughness performance of the soil improvement could be improved. Furthermore, full scale field test was performed using actual CSM unit, modified to enable the use of fiber mixed slurry. The validity of the material as well as the toughness performance of the soil improvement, determined from lab test results, was confirmed. In addition, it was confirmed that fiber reinforced soil improvement can be constructed appropriately by CSM method.2 INTRODUCTIONSoil improvement technique to improve the strength and deformation performance of ground has been used for a long time. Cement improved methods, with the increase of the deep Mixing Method, which has been disseminated since the 1970's, was often used since. Cement used soil improvement technology has been utilized to stabilize excavations, slopes in embankment and much more. Recently, it can be used for preventing liquefaction by building soil improvement in a grid (Suzuki et al. (1996)), and also as basis of the structure by increasing the compression strength of soil improvement (Yamashita et al. (2011)). Cement used soil improvement method, a technique for mixing the in-site soil and cement, can effectively utilize natural resources, and it can be expected that its use will increase further in the future. Therefore, soil improvement technique will be able to minimize the impact on the environment. Cement improved soil is a mixture of soil particles and cement with high compressive strength but low tensile strength. Since tensile strength of soil improvement is low, brittle destruction occurs. Therefore, it is not possible to use soil improvement in conditions acting with bending stress. If a horizontal impact force occurs in the improved soil, the width of the soil improvement needs to be increased to reduce the bending stress. If preventing the brittle fracture of soil improvement, the width of soil improvement could be reduced, then less resources would be needed. In order to increase the tensile strength of the soil improvement, several studies for the mix of fiber and soil were performed. Victor (1992) indicates cracking deterrent effect by fiber based on laboratory tests. Moreover, based on laboratory tests, Hayasaki (1982) illustrated the effect on the tensile strength of the fiber types, the type of fiber, the diameter of and the length of fiber."

Jan 1, 2015

By Daniel Ruffing, Charlie Krug

In recent years, the chain-style trencher has been proven a valuable tool for installing vertical walls on challenging sites where conventional methods may be less desirable. Like many tools, trenchers are most effective when used with the right application. Trenchers are commonly used for applications that could also be completed with conventional slurry trenching; low-permeability cutoff walls, collection trenches and permeable reactive barriers (PRBs). Drawing from a wealth of experience with conventional slurry trenching and the trencher, this paper compares and contrasts the technical considerations, treatability, installation, performance, and lessons learned for recent projects.

By Chengcan Wang, Jin-Tae Han, Young-Eun Jang

"The waveform micropile is a newly developed foundation type for increasing the bearing capacity with the created shear keys on the pile’s shaft. Analyzing the increment of resistance at the shear key zone is a crucial factor in the design of the waveform micropile. Hence, centrifuge tests were carried out employing six different models, including a waveform micropile in the axial loading condition. The analysis results of the load-settlement curves showed that the waveform micropile achieved a higher bearing capacity compared to the micropile without shear keys. In addition, the test results revealed that the load-settlement relationship was affected not only by the pile shape but also by the locations of the shear keysINTRODUCTIONA micropile is a small-diameter pile, typically constructed with a less than 300 mm diameter. Generally, the micropile’s construction involves drilling, grouting, and insertion of a reinforcement material, such as a thread bar. The micopile can be utilized in a variety of fields for reinforcing the foundations of existing structures. It also has advantages for accessing challenging areas like limited-access construction sites, including those with a low headroom space and adjacent structures, due to the small size of the construction equipment. Thus, since it was introduced in 1950 in Italy, the micropile has become one of the preferred solutions when other deep-foundation methods are not applicable to the site.Federal Highway Administration (FHWA) gives the micropile design implementation guideline of neglecting the end bearing due to its small diameter but considering the frictional resistance if the bond zone of the pile is in the soil or on a weak rock. The bearing capacity is considered primarily only if the micropile is founded on a high-quality sound rock (FHWA, 2005). Micropile design in South Korea is currently being performed based on the FHWA manual and taking into consideration the frictional resistance for the design as the pile generally sockets into a weak rock or soft rock. Moreover, the frictional resistance within the soil layer has usually been ignored, considering only the shaft resistance of the rocksocketed length in the conservative design. The design concept excluding the frictional resistance in the soil layer, however, may lead to an extension of the pile socket length, which will increase the construction cost. Hence, many researches have attempted to provide better design and construction methods to increase the bearing capacity in a cost-effective way (Juran et al. 2001; Sadek and Isam 2004; Tsukada et al. 2006; Finno 2002; Gomez et al. 2003; Seo et al. 2013)."

Jan 1, 2016

By John Dunn, Matt Hawley, Kashif Butt, Nicholas Gura

"This paper presents the results of a static load testing program completed on helical pile foundations for the replacement of high voltage transmission line tower structures. The foundations were part of the Northeast Grid Reliability Project (NGRP) for the Public Service Electric & Gas Company (PSE&G) near Newark, New Jersey. Structure foundations “anchor bolts down” was a design build contract model with the superstructure as bid-build.The soil stratigraphy along the alignment generally consisted of fill over about 10 ft of organic deposits underlain by up to 260 ft of normally consolidated glacial lake clays and silts. Additional project challenges included working under/adjacent the existing live high voltage lines, narrow site access due to environmental permits, foundations in a tidally influenced area, and pile projections in the order of 10 feet to meet the 10 year flood level requirements.The helical piles were constructed of 12.75 inch diameter open ended pipe piles with 36 to 40 inch diameter helices. A total of seven static load tests (compression and tension) were completed on 60 ft and 90 ft long piles, using both welded and mechanical pile splices. To evaluate pile-soil setup in the sensitive fine grained soil and determine representative longer term installation torque factors (Kt) for the production piles, the static load tests were performed 7 to 49 days after pile installation.Helical piles were found to be the most cost effective foundation alternative for this project. The required length of helical piles was less than other alternatives for similar allowable axial capacity. Helical piles with mechanical splices were installed for the varying structure foundations including tangent and heavy deadend, to a deadend monopole. Installation of 448 production piles (34,320 linear ft) was completed in three months. The installation timeline was critical to meeting the semi-annual PSEG outage for switching the old and new structures. Helical piles employing a mechanical splice resulted in an efficient and effective foundation solution for the conditions encountered on the project."

Jan 1, 2017

By Dharmil Patel, Michael J. Chow

"Construction progress is nearing completion at a Brownfield Site for a 100,000sf mixed-use 10 story building plus cellar for Silver Star Motors including a two-floor pre-owned Mercedes Benz showroom; high-end residential rental studios, 1, 2, and 3 bedroom apartments; and penthouses on the upper two floors. Excavation through impacted soil extended to 15ft depth. Project is approximately 7 ft north of a NYCT subway station, portions of the SOE are within inches of a 6ft diameter NYCDEP Sewer, and cellar extends below the depth of adjacent structures, requiring over 200 lf of underpinning.A complex series of earth retention systems was utilized consisting of underpinning, drilled-in soldier piles (micro-piles), timber/concrete lagging, soil anchors and inclined rakers supported by a partially constructed foundation mat. Foundation mat subgrade was approximately 4 ft below the groundwater level creating more challenges during underpinning and achieving suitable foundation subgrades. All construction was undertaken on a non-union basis.This paper describes the design, construction, and lessons learned for the multiple earth retention systems, Brownfield Remediation requirements, instrumentation, and monitoring used to manage complications of building adjacent to an active subway station, in close proximity to existing utilities, with underpinning and mat foundation installation below the water table.Results of the instrumentation program are summarized which utilized an AMTS, monitoring prisms on adjacent structures, automated seismographs, and manual NYCT surveys."

Jan 1, 2016

By Raymond E. Sandiford

"The redevelopment of the World Trade Center (WTC) provided an opportunity for the Port Authority of NY and NJ to complete a long sought underground connection between all of Lower Manhattan’s transit lines, the World Trade Center and the World Financial Center (WFC) (Figure 1). Creating this connection was a challenge because the WFC lies west of the heavily trafficked Route 9A, also known as West Street. The previous connection was a bridge that required pedestrians to make significant level and directional changes to navigate the crossing. The positioning and elevation of the Route 9A pedestrian tunnel was established to provide pedestrians with a clear, single level, climate controlled corridor from the new WTC Transit HUB to escalators leading into the WFC Winter Garden.As the most direct link to the WFC, tens of thousands of people a day will use the pedestrian corridor. To accommodate this large number of pedestrians and provide an obstruction free passage, the tunnel has a clear width of 50 ft (15.2 m). Although only 250 ft (76.2 m) long, that short length presented many technical challenges.Here I describe how the challenges were overcome during the construction. However, some of the truly problematic issues arose from coordinating the phasing of this project with adjacent construction activities at the WTC, the reconstruction of Route 9A, and the WFC’s redevelopment program. The limited access to the excavation areas and confined site logistics were further complicated by having to maintain six lanes of traffic on Route 9A at all times. The efforts were so intertwined that, well into the underpass construction, the Port Authority Construction Department decided to merge a portion of that work into the WFC redevelopment."

Jan 1, 2012

By Anthony T. C. Goh

"For deep excavations in soft clay, it is common to use jet grouting piles (JGP) prior to excavation to minimize wall deflections and ground settlement, and to prevent basal heave instability. In this paper, finite element analyses were carried out to assess the basal heave factor of safety for excavations in soft clay supported by JGP. Comparison of the factor of safety from the finite element analyses with limit equilibrium methods was then performed. Subsequently, to account for the uncertainties in the soil and JGP properties, a simplified reliability analysis procedure is proposed to estimate the probability of basal heave failure for deep excavations supported by JGP.INTRODUCTIONJet grout piles (JGP) are often used to prevent basal heave instability and to minimize excessive wall and ground movements associated with deep excavations in soft clay deposits (Shirlaw 2003; Wen 2005; Ou 2006). The jet grouting process which is carried out prior to any excavation works produces a series of short overlapping grout columns resulting in a “continuous” base slab (commonly termed as jet grout pile or JGP) below the final excavation level that spans across the entire excavation (Gaba 1990; Hsieh et al. 2003; Ho and Hu 2006). Typically, the JGP thickness ranges from 2 m to 4 m.The focus of this paper is on the assessment of basal heave instability for deep excavations in clay stabilized with JGP. Finite element analyses were first conducted to determine the basal heave factor of safety for deep excavations in clay with JGP. Comparisons were then carried out with factors of safety based on conventional limit equilibrium methods. Since the conventional factor of safety approach does not explicitly reflect the uncertainties of the soil and JGP properties, it is demonstrated in this paper that a simple reliability based approach (Hasofer and Lind 1974) can be used to assess the probability of basal heave failure.LIMIT EQUILIBRIUM METHODFor excavations is clay, the Terzaghi (1943), Bjerrum and Eide (1956) and Eide et al. (1972) methods which are based on bearing capacity theory, are commonly used to determine the basal heave factor of safety. Another commonly adopted method in Japan and Taiwan is the slip circle method which involves taking moments about the lowest strut level (JSA 1988; Hsieh et al. 2008; Luo et al. 2012). The slip circle method has also been applied for excavations with a JGP at the base by incorporating the undrained shear strength of the JGP. In the slip circle method, the basal heave factor of safety FSslip is assessed by taking moments about the lowest strut level (Fig. 1)"

Jan 1, 1900

By Rafael A. Rivera

"Since the dawn of construction, there has been a need for excavations, which sometimes need to occur below the groundwater table. Excavations in themselves are difficult enough, with the myriad of requirements, such as engineered support of excavations, considerations for stability and numerous other concerns. Excavations executed in rural landscapes can be accomplished easily without significant consideration to accessibility, adjacent properties or structures, and construction limits and deformations. However, all of these factors can have an impact on excavation considerations in an urban landscape. When digging below the groundwater table, these conditions, along with concerns associated with groundwater drawdown requirements, discharge limitations, groundwater contamination, property limits, adjacent buildings and subsidence concerns, can lead an experienced dewatering contractor to consider diverse installation methodology and equipment to allow construction to occur below the groundwater table.534 W. 29th St. New York, N.Y.There are many things that must be considered when constructing a new high-rise building within a small property footprint measuring 25 ft (7.6 m) wide by 80 ft (24.4 m) in length. When you take into account that the foundation needs to go several feet below the groundwater table and that there are two existing multistory buildings with shallower foundations on either side of the proposed structure, this task now becomes much more difficult. Consideration of geology, groundwater levels, depths of excavation and shoring for the excavation becomes critical to the success of the project. On a regular basis, dewatering contractors confront similar situations in congested cities where available real estate is limited.To minimize the negative impacts of construction dewatering, it is important to mitigate the potential effects of construction dewatering to the surrounding buildings, sidewalks, underground structures, tunnels, subways and other existing infrastructure. Such an instance occurred at the project located at 534 W. 29 St. in New York City. On this particular project, the required drawdown was greater than the typical 15 ft (4.6 m) of suction lift, so a vacuumed can pump system was utilized. The tubing was connected to a vacuumed perimeter dewatering well-point system, which is a predrainage system that is installed prior to the start of excavation for the underpinning of the adjacent structures and for the overall foundation. Each well-point, which was composed of a PVC pipe that was 1.5 in (38 mm) in diameter by 25 ft (7.6 m) long, was drilled to a depth of about 23 ft (7 m) using a hollow stem auger and was installed around the perimeter at a centerto- center spacing of about 7.67 ft (2.3 m). In lieu of a traditional perimeter collection header, and to allow for greater flexibility for the contractor, the well-points were interconnected to a modified vacuum can pump system utilizing ¾ in (19 mm) drop tubes that were “spaghetti” around the perimeter."

Jan 1, 2017