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By J. Gniel, L. King, C. Gaudin, C. O’Loughlin

"This paper presents some recent advancements in centrifuge modelling, which enable the installation of displacement piles to be performed in-flight while measuring ground responses. Details and results are provided from a series of experiments where 21 full-displacement piles were installed into a sample of consolidated kaolin clay at 40g. The piles were pushed into the sample at a constant rate of penetration, with installation reaction loads and pore pressures measured. Insight into the installation effects of the full-displacement piles was obtained by undertaking in-situ testing pre- and postinstallation of piles. The findings show that centrifuge testing has the potential to play an important role in furthering the current understanding of displacement pile behaviour and installation effects.INTRODUCTIONDisplacement piles and displacement ground improvement columns cause soil to undergo significant distortion and shearing during installation, which alters the soil properties. It is essential to consider these changes in soil properties to estimate the behaviour of pile foundations with higher degree of accuracy. However, the installation effects of displacement piles are widely considered as one of the most difficult geotechnical mechanisms to model, both analytically and numerically, and experimental data is needed to advance the current state of knowledge.Theories, analytical and semi-analytical, have been developed to describe the displacement pile installation process. Randolph et al. (1979) applied the cylindrical Cavity Expansion Method (CEM) to model the installation of a displacement pile in a fine grained cohesive soil. However, cylindrical CEM only considers the field variables in radial coordinates, and hence the soil-pile interface can only be modelled as a frictionless material. Baligh (1985) introduced the Strain Path Method (SPM), which assumes soil flows around the tip of a displacement pile. SPM was shown to model the stress and strain fields, particularly within close proximity to the pile, more accurately compared to the cylindrical CEM. While these methods account for the installation effects of a displacement pile and can be used to estimate a resulting ultimate bearing capacity, they are unable to describe the load-settlement behaviour of such piles. With the added complexity of group effects, existing analytical methods do not provide a means to accurately calculate the ground response to the installation of a group of displacement piles in a cohesive soil.The advancement of computational power, numerical techniques and constitutive models has improved the accuracy of numerical analysis, particularly in regard to modelling pile installation. However, even with advanced techniques, Finite Element Method (FEM) suffers a number of disadvantages due to the large deformations, which results in mesh distortion and tangling. Mesh-free methods such as Discrete Element Method (DEM), Smoothed Particle Hydrodynamics (SPH) and Material Point Method (MPM) are the next generation of computational techniques that are able to deal with large deformation problems. However, these advanced techniques are computationally expensive, complex and yet to be incorporated into commercial packages. Such methods are considered to still be in the development stage and are yet to provide a complete solution to pile installation problems."

Jan 1, 1900

By Yoshinori Kurumada, Tatsuo Nagatsu, Keiji Uchida

"Cement deep mixing method has been utilized in the process of construction of an underwater tunnel in Singapore. The soil was improved by this method to prevent undesirable heaving of the soil below the excavated area. Quality control experiments approved the effectiveness of CDM method in increasing the strength of the soil and prevention of undesired heave of the ground. The process of the construction of this project and the quality control experiments results are discussed in this paper.INTRODUCTIONThe Marina Coastal Expressway is a 5.3 km long underwater highway tunnel with five lanes in each direction. It mostly comprises a twin box culvert structure (53.3 m exterior width and 10.89 m height) and was opened by the Land Transport Authority of Singapore (LTA).The contract zone C485 was the most challenging area of the construction; it involved a 700 m long underwater tunnel of which 400 m was built beneath the seabed at the mouth of the Singapore River. A double steel pipe sheet pile wall was built as a temporary cofferdam to keep water out of the excavation site, and the cut-and-cover method was used for excavation. In order to ensure a sufficient cross-sectional area for the flow of the Singapore River, the construction was divided into two phases focused on the left bank (Stage 1) and right bank (Stage 2).The Cement Deep Mixing (CDM) method was used to improve the ground, which comprised soft marine clay, to ensure safety during the excavation. The efficiency of this method in increasing the soil’s strength was approved previously. The design standard strength was quck = 800 kPa. Based on the study conducted after the construction, the average the Unconfined Compression Strength (UCS) of the soil stabilized by the CDM method was quf =3,000 kPa. This paper discusses the effect of the CDM soil improvement construction on the reduced displacement from the excavation and the quality control of the soil improvement."

Jan 1, 2015

By Dominic Parmantier, Jason Page

"In the past, the designers of DSM have analyzed various failure modes and then specified a minimum unconfined compressive strength (UCS) for the soil-cement. The specified minimum UCS reflected the compressive stress in the soil-cement under design loads and an appropriate factor of safety. With the increased use of finite element analysis for the design of DSM applications where allowable strain as well as stress are considered, there is a growing trend for designers to specify a modulus and occasionally a tensile strength for the soil-cement in addition to the UCS. This paper compares the relationship of modulus and tensile strength to UCS for soil-cement from a recent DSM project with unique testing requirements. These results are compared to published data. The case is made that designers should utilize published relationships to characterize the required strength and stiffness by a single acceptance criterion: UCS.INTRODUCTIONAs the use of DSM has increased in popularity so has the use of service state deformation analysis in lieu of more traditional failure mode analysis. Most DSM designers are interested in the appropriate modulus values and occasionally tensile strength values of soil-cement as well as simply the unconfined compressive strength (UCS) of soil-cement.Although there are numerous published correlations between the UCS, tensile strength and modulus of soil-cement, some DSM project specifications are produced which have acceptance values for tensile strength, modulus, and UCS. If this specification of multiple strength properties is consistent with the nature of soil-cement, then there is really no harm except for the expenditure of client money on unnecessary testing. If however the multiple strength properties specified are inconsistent with the material properties of soil-cement, then the specifications can create the expectation that the DSM contractor can somehow create a custom soil-cement with tensile strengths and modulus characteristics which are unachievable.This paper presents a brief summary of a project in Burnaby, B.C. which specified minimum values for the tensile strength, modulus, and UCS of the soil-cement. A comparison of those test results to published correlations between the UCS and the tensile strength is presented. Additionally, a comparison of modulus derived from two different methods of testing is presented along with a comparison to published correlations between UCS and modulus for soil-cement."

Jan 1, 2015

By Samer Rabab’ah, John C. Niedzielski, Jason Valeria

The PHX Sky Train is an automated people mover system located at Phoenix Sky Harbor International Airport. Phase II of the PHX Sky Train includes the design of over 150 drilled shafts for support of four guideway abutments, 75 guideway piers and three proposed stations. The soil conditions in this area generally consist of alluvial Sand, Gravel and Cobbles (locally known as SGC) deposited by the nearby Salt River. The foundation system will support relatively high axial loads, lateral loads and moments due to the height of the elevated guideway above the ground surface, where it needs to pass over roadways, parking lots, an existing terminal, and other buildings. Deep foundation design involves designing drilled shafts within the SGC deposits, some of which extend below the long-term groundwater table. Such extreme design loading conditions, together with difficult ground conditions at the site, result in several challenges for the design and construction of the deep foundation system for the project. This paper will present the results of a drilled shaft load test program implemented to provide site-specific measurement of the axial and lateral performance of the project drilled shafts. The load testing program consisted of a bi-directional load cell axial load test and a lateral load test performed on an instrumented test shaft 84 inches in diameter. The development and execution of the load test program and analysis of the test results are discussed. Comparisons were developed between predicted load capacities of drilled shafts using different design methodologies and the load capacity measured from the load tests. The load test results showed that underestimation of the capacity is evident using conventional methodologies. The load testing program was important for verifying the performance of the drilled shaft foundations on the project and was used to reduce the size of the drilled shafts. INTRODUCTION The PHX Sky Train is a five-mile long automated people mover system situated at-grade and on an elevated guideway which connects terminals, parking facilities, a rental car center and the Valley Metro Light Rail system in Phoenix. The purpose of this automated train system is to provide a secondary transportation system within the airport to relieve roadway congestion, minimize wait times and travel times for passengers and provide climate-controlled waiting areas. Phase 1 opened to the public on April 8, 2013. Phase 1A opened on December 8, 2014.

Jan 1, 2019

By Stefan Swartling, Rudy Lyon, Donald A. Bruce

"Since their first production application in Sweden in 1995, water-powered, down-thehole hammers (WDTH) have been used throughout the world in many different drilling applications, total lines, over 25 million lineal meters of drill hole. This paper reviews the history and principles of down-the-hole drilling (DTH) in general with both air and water, before focusing on the details of WDTH hammers. A summary of the numerous and considerable advantages of WDTH drilling is provided, with particular emphasis on their superior productivity, smaller deviation, applicability in sensitive/urban conditions, environmental protection and much reduced energy requirements.HISTORICAL PERSPECTIVE ON PRODUCTION DRILLING METHODSAir-flushed drilling with top hammers began in the mining industry in Sweden in 1873, while down-the-hole (DTH) drills, again with air flush (and activation) became operational in 1950. During that same time interval, Simon Ingersoll had patented the first steam-powered, top hammer rock drill to provide higher productivity in blast hole drilling. It is well known that water, as an activating, flushing and cooling medium, has many significant advantages over the use of air. However, it was not until 1973 that top hammer systems (either air or hydraulically activated) for larger rigs were adapted to the use of water flush, typically via “under the head” swivels.The concept of a water-powered, down-the-hammer (WDTH) had been explored prior to G. Drill acquiring the original patent from Atlas Copco in 1988. LKAB, a huge underground mining company owned by the Swedish Government and providing about 90% of the European Union’s iron ore, purchased G. Drill in 1991 and encouraged the commercial development of the WDTH. The first full-scale WDTH production works were carried out for LKAB in 1995, since when over 25 million lineal meters of drilling have been recorded in both underground and surface applications.In 2001, G-Drill was renamed Wassara, which today still holds the worldwide patents for WDTH technology. Regarding North American usage, the first significant application was by Advanced Construction Techniques (ACT) Ltd. during the test grouting program conducted for the U.S. Army Corps of Engineers at McCook Reservoir, Chicago, in 2002. Since then, WDTH has become the tool of choice for specialty drilling and grouting contractors on dams and other major structures throughout the U.S."

Jan 1, 2015

By Kevin Baumgartner, Steven Babcock

A landfill in Phoenix, AZ reached capacity and was graded over in the 1970s. The property was subdivided into lots in 2007 to create a business park. However, the challenging site conditions caused by the underlaying landfill put into question the feasibility of typical deep foundation systems. Several different foundation systems were evaluated to support the proposed development. The considered systems were: drilled concrete shaft, driven piles, drilled micropiles and helical piles. Soil stability, landfill decomposition, method of installation, flexibility of design, anticipated material, and equipment costs were considered. A system of helical piles with concrete pile caps and grade beams was selected. To mitigate unknown obstructions, holes were drilled through the landfill debris at pile locations and then backfilled with screened granular material. The helical piles were installed through these backfilled holes and advanced to bear in competent native material below the landfill. This method allowed for minimal disturbance of the landfill materials and provided a strong and adaptable foundation. Additional advantages of helical piles on this site include minimal installation vibration, no grout or concrete in the deep foundation, and capacity verification for each pile via torque correlation. Two load tests were performed to verify the design.

Sep 8, 2021

By Ali Nasirian Ph. D., Gabriel Carvajal

To facilitate the safer and more secure transportation of inmates from San Diego Central Jail to the new San Diego Courthouse, the County of San Diego committed to building a new transfer facility as part of the downtown developments. The transfer facility includes a three-story underground structure adjacent and connected to the Central Jail and a 60-ft deep, 23-ft diameter, 320-ft long tunnel. The tunnel starts at County Jail, passes underneath Western Regional Detention Facility (Old Jail) and, ultimately, connects to the State Courthouse. Condon-Johnson & Associates, Inc. (CJA) was selected to install the temporary shoring shaft for the underground structure as well as three arrays of canopy pipes to support the tunnel’s Sequential Excavation Method (SEM) construction. CJA installed the rectangular 56-ft deep access shaft shoring with three levels of bracing, and a combination of secant piles, soldier piles, and timber lagging. The shoring also included a sliding bridge at top to provide access for trucks to enter and exit from county jail during the duration of construction. Following shoring and shaft excavation, CJA installed and grouted 7-5/8” dia. canopy pipes in 3 reaches, parallel to the longitudinal design line of tunnel with a slight lookout angle. CJA installed 24 each canopy pipes, 99-ft from face of shaft at reach 1, 21 each, 80-ft length canopy pipes at reach 2, and 21 each, 75-ft length pipes at reach 3. CJA confirmed canopy pipe alignment via Inertial Sensing Gyro. To mitigate the possibility of settlements caused by the tunneling operation underneath Old Jail strip footing and grade beams, CJA also performed void fill grouting. Sleeve port grout pipes (SPGP’s) were installed inside the Old Jail basement and grouted with the use of packers as the tunneling operation passed underneath the Old Jail. In detailing various aspects of the construction, this paper aims to magnify the innovative solutions for shoring, canopy pipe installation and void fill grouting challenges as well as the state of the art quality control measures undertaken by CJA.

Oct 1, 2022

By A. Ortigão, M. Felix, E. Falk, T. Koehler

"Ground improvement techniques such as vibro-replacement or deep soil mixing are fairly young products in the Brazilian geotechnical market. Soft soils in this country are deep, very soft, have low sensitivity and are challenging. In general, ground improvement techniques are increasingly selected as more costefficient and flexible solutions on infrastructure projects compared to the conventionall technologies such as piled embankments, wickdrains with surcharge or jet-grouting. The geotechnical challenge expansion project for the Porto Alegre Airport, South Brazil, involved a taxiway area of five ha of 8 to 10 m of soft clay deposit. The deep soil mixing (DSM) technique was selected as a cost-effective solution to reduce settlements. As part of the design, an extensive soil investigation programme includ ing laboratory and field trials was carried out to define the most economical slurry-recipe, DSM installation patterns and quality control specs. This paper gives details of the field and laboratory trials and present results.INTRODUCTIONThe International Airport of Porto Alegre in the state of Rio Grande do Sul in Brazil is located in an area with extensive sediments near to Guaíba Bay. During the different construction phases of the airport over the last decades, the soft clay deposits have been a challenge for the local geotechnical community as well as for the specialized contractors (Schnaid et al, 2001). As part of the most recent expansion scheme, a cargo-terminal with a five ha airplane tarmac area will be constructed."

Jan 1, 2015

By Charles G. Crans, Naresh Gurpersaud

"Toronto’s Union Station, a National Historic Site occupying an entire city block, is the busiest commuter rail transportation hub in Canada. An extensive project is being undertaken to revitalize Union Station while maintaining the historical significance of the building and minimizing disruption to commuters. A significant stage of the revitalization involves excavation indoors, to a depth of up to 5.5 m below the existing floor level to create space for a new transit concourse and a new lower-level pedestrian retail concourse. A hybrid excavation support system utilizing micropiles as soldier piles was constructed over an 18 month period between 2010 and 2011.Development and testing of connections between the micropiles, shotcrete facing, lagging, walers, and tiebacks presented significant challenges. The existing viaduct structure was constructed in the 1920’s on land reclaimed from Toronto Harbour, so there was significant (and ongoing) uncertainty with respect to buried obstructions including relic timber wharfs and abandoned steel and timber piles. Collectively all these conditions precluded the use of conventional methodology; new techniques, installed using modified equipment, and for the first time in the Greater Toronto Area, were required.Details of the existing site conditions, installation challenges, design, construction and performance of the hybrid excavation support system inside this historic structure are presented.INTRODUCTIONUnion Station in Toronto, Ontario is the busiest passenger rail facility in Canada, with 65 million passengers annually and an average of 200,000 passengers each day. Construction of the station was completed in 1920. It has been designated a National Historic Site of Canada and inducted into the North America Railway Hall of Fame in the Facility and Structure category.The Union Station Revitalization Project (USRP) was tendered in 2010 and awarded as a 6-year, $450M construction management / trade contract package. Included was a large scale grade reduction, referred to as “The Dig Down”, to create two basement levels and this required extensive excavation support constructed entirely indoors within the active station setting."

Jan 1, 2017

By Monica R. Garcia, Antonio Alberto S. Correia, Paulo J. Venda Oliveira

"The aim of this paper is to analyze the creep behavior of a Portuguese soft soil stabilized with binders in one-dimensional conditions, based on oedometer creep tests. The study focuses on the analysis of the effect of the binder content and binder type on the creep behavior of a stabilized soil. The results show that the best binder type for this soil, in terms of creep behavior, is composed of Portland cement and fly ash with a dry weight proportion of 75/25, as this promotes the development of secondary pozzolanic reactions. The results also show the decrease in the secondary compression index with the increment of the binder content, since it promotes an increase in the cementation bonds between soil particles. The general analysis of the results shows a clear dependence on C??and qu, until values of qu of 1500 kPa; after that this relationship is negligible.INTRODUCTIONThe geotechnical structures (such as embankments, dams and buildings) built on organic soils exhibit notable creep deformations, which increase the maintenance and exploitation costs and can even compromise their functioning. To attenuate the creep effects of the soft ground, some improvement techniques are frequently used, such as preloading or reinforcing the soil foundations with vertical rigid inclusions, like concrete piles, stone columns or deep mixing columns (DMCs). However, the installation of DMCs in the soft ground induces (via the arching effect) a transfer of stresses from the soft soil to the DMCs, which causes an increase in the creep settlement on the DMCs (Venda Oliveira et al. 2011).Notwithstanding the fact that the creep behavior of clays has been the object of several studies (Leroueil et al. 1985; Mesri and Castro 1987; among others), the study of the creep behavior of soil-binder admixtures has been practically ignored by the scientific community. The few studies on this theme have revealed that a stabilized soil’s creep behavior is dependent on: the type of binder (Venda Oliveira et al. 2013), the binder content (Correia 2011; Bobet et al. 2011; and Venda Oliveira et al. 2013), the stress level applied during the creep phase (Venda Oliveira et al. 2013), the organic matter content of the natural soil (Venda Oliveira et al. 2012; 2014), and the curing conditions (humidity, vertical stress applied during curing, and curing time) (Correia 2011; Venda Oliveira et al. 2012).The aim of this paper is to contribute to a better understanding of the creep behavior of a soil-binder admixture, by examining the results of oedometer creep tests. The study focuses on the analysis of the effect of the binder content and binder type on the creep behavior of a stabilized soil. Additionally, the creep behavior is correlated with the effective vertical yield stress and the unconfined compressive strength (UCS)."

Jan 1, 2015

By Danny Winters, Wesley Schmutzler, Christopher Lewis, Matteo Bertoni

"SR 83/US 331 is a primary North/South roadway in Walton County that is a crucial link for tourism and commerce between the Walton County beaches and the heavily traveled I-10 corridor in the panhandle of Florida. The facility also serves as the primary hurricane evacuation route from southern Walton County. This 3.4 mile project involves expanding the current two-lane crossing of Choctawhatchee Bay to a fourlane facility to increase capacity and dramatically improve mobility within the corridor. One of the major goals of the project is to perform ground stabilization using Deep and Shallow Soil Mixing (DMM & SMM) along existing causeways. Ground stabilization is required due to the existence of moderately deep very loose soils that have settled considerably over the years. As a result, the Florida Department of Transportation (FDOT) incurred significant maintenance expenses and was unable to maintain an acceptable ride quality. FDOT considered soil mixing as one option to control this settlement. Quality Control for soil mixing relies heavily on the monitoring system used to control mixing parameters. This paper will examine in detail, the reporting of the Drilling Mate System (DMS) used to ensure the quality of each soil mixed element.INTRODUCTIONThe Florida Department of Transportation (FDOT) issued a Design-Build Maximum Price Request for Proposal (RFP) for the Choctawhatchee Bay Bridge expansion. The design-build (D/B) team of Skanska/Parsons Brinckerhoff was awarded the contract. The D/B team, in order to meet the unique deep ground improvement challenges of the Choctawhatchee Bay Bridge Project, selected Foundation & Geotechnical Engineering (FGE) as the engineer to design the ground improvement and TREVIICOS South (TIS) to execute the works.The FDOT in their RFP states that “either bridge or utilize a deep ground improvement method to stabilize the three segments of the existing earthen causeway” and “one possible method of deep ground improvement which is considered viable is deep soil mixing”. FGE developed a proposal to provide a unique rigid transfer platform to effectively stabilize the existing causeways. This platform (Fig. 1) consists of an upper 10 ft thick stabilized soil layer which transfers axial load to a series of deep columns. This robust system guarantees superior durability, ride quality and pavement condition and will exceed all required design and performance criteria including, “Less than 2 inches of settlement within a 1,000-foot section”."

Jan 1, 2017

By Fawad S. Niazi

Analysis of deep foundations in terms of axial capacity has been a topic of great interest in the soil-structure interaction problems. Soil behavior is governed by a series of complex stress-strain changes that occur during pile installation and subsequent loading. Owing to the difficulties and uncertainties on the basis of the soil strength-deformation characteristics, one of the most frequently followed design practice is to refer to the formulae correlating directly the pile axial capacity components of unit base resistance (qb) and unit shaft resistance (fp) to the data collected from cone penetration test (CPT), i.e. to the tip stress (qc or more proper qt), sleeve friction (fs), and shoulder pore water pressure (u2). The elementary basis for such formulations has been the idea of considering cone penetrometer as a mini-pile foundation. This has resulted in plethora of correlative relationships in the past over 60 years. Such correlations, although empirical, have been worked out on the basis of load test results from both instrumented and un-instrumented full scale piles and are able to accommodate many important variables. A quick review of the evolution process and development of such design formulations is presented with a view to propose recommendations for future research directions, where the latest version of CPT i.e. seismic piezocone test (SCPTu) can be used to advance from capacitysingularity to the complete axial pile load–displacement (Q–w) response.

Jan 1, 2013

By Madan Kumar Annam, Hari Krishna Y, I. V. Anirudhan

"For completion of projects in time with positive results, improvements of productivity and effective project management procedures have become extremely important. This paper discusses a milestone project comprising 198 residential units of stilt plus 4 levels that highlighted the benefits of these key aspects. Success of ground modification procedure benefitting the entire cycle involving End Users, Suppliers, Bankers and Developer is discussed.Soil profile for a considerable depth comprises weak layers of silty clay and sandy clay with varying consistency. Deep foundations have been an automatic choice of foundation for major buildings constructed in similar environment. After serious geotechnical appraisal, reconsideration of the foundation system with an alternative solution of Ground Improvement was found to be optimal in terms of Cost and Time. Full raft foundation on the improved ground by installation of Vibro Stone Columns (dry bottom feed method) was considered as an alternative foundation system. The ground improvement works were completed within 6 weeks (as against 6 months to that of pile foundations) that was made possible through effective project management. Full size plate load tests were conducted to ascertain effectiveness of the ground improvement works. Success of the foundation system was proved by full scale monitoring of foundation settlement during and after completion of the project over a span of 2 years. This paper describes design considerations, quality control in the construction of Vibro Stone Columns (dry bottom feed method) and performance monitoring of the project thereafter.INTRODUCTIONGenerally in weak deposits, deep foundations like bored cast-in-situ piles and driven piles have historically been the foundation choice for major buildings and other structures. Construction of pile foundations is becoming a challenge due to their high cost, large construction time and due to severe environmental issues (noise pollution, ground vibrations and carbon footprint). Since the proposed building complex is located within the proximity of a well-developed residential locality, objections raised by neighborhoods to pile driving activities called for a rethinking on the foundation system.The top 6m to 8m of soil profile comprises of silty clay / sandy clay having highly varying consistency. GWT was encountered at 3.0m below the existing ground level. Under this situation, the reconsideration of the type of foundation system with respect to the geotechnical analysis gave a thought to assess feasibility of ground improvement system."

Jan 1, 2015

By Gary L. Seider

Chance, a Division of Hubbell Power Systems, Inc., in conjunction with Sailors Engineering, Inc. has updated its Helical Design Capacity Software. This latest version, ?HeliCAP® v2.0?, is a state-of-the-art helical anchor and pile capacity program designed to operate in the Microsoft® environment. The program calculates the tension and compression capacity along with the frictional capacity, if applicable, of CHANCE® Civil Construction helical anchors and piles using design theories and methods adopted by Chance. This paper details the current state of practice employed by the software in the design methods and installation methodologies of helical anchors and piles.

Jan 1, 2007

By Kevin P. Gleckler, Steven C. Highfill

"Escalators to access platforms for the Second Avenue Subway Station at 72nd Street in Manhattan are to be installed in the basement of an existing 19-Story residential building. The escalators, which extend below the existing building foundations, require excavation of an inclined rock cavern up to 80-feet deep. Underpinning of columns within the 19-story building as well as a stone masonry party wall and columns for an adjacent 5-story building was completed prior to excavation of the rock cavern to ensure structural stability.This paper will discuss the analysis and design of the underpinning system, the installation and load transfer procedures and the cavern excavation immediately below. The underpinning system was subject to very strict deformation limits and to electronic monitoring prior to and throughout the load transfer and construction process. Key details such as the load transfer mechanism between the reinforced concrete column and the temporary structural steel underpinning frame will be discussed. The challenging rock excavation process will be described which utilized conventional equipment and pattern drilling with Damite rock splitting mortar.INTRODUCTIONPhase 1 of the Second Avenue Subway is being built by MTA Capital Construction (MTACC) to improve subway service on the east side of Manhattan. Entrance 1 for the 72nd Street Station of the Second Avenue Subway is located on the east side of 2nd Avenue at the corner of E 69th Street in New York City. Access to the station mezzanine, approximately 80-feet below grade, is designed to be routed through the basement of an existing 19-story residential building. From the sidewalk, stairs and escalators within the width of sidewalk connect the riding public to a basement level mezzanine, which turns into the building at roughly 16 feet below grade (Fig. 1). Riders then connect to three long escalators to arrive at the station mezzanine. The escalators are to be installed within an inclined and arched cast-in-place (CIP) concrete lined rock cavern (Fig. 2). Construction of both the entrance into the basement and the escalator cavern require the transfer of columns within the 19-story building. Excavation of the escalator cavern also impacts the foundation support for columns and a load bearing party wall for the 5-story residential building immediately to the north. Two stages of load transfer were used at each location. The Stage 1 transfer used a temporary underpinning system to unload the current structure which allowed for construction of the permanent transfer girders. Stage 2 transferred the load from the temporary system to the permanent transfer girders."

Jan 1, 2016

By Norm Kirk, Robert Bittner

"The addition of a new powerhouse at the existing Tulloch Hydroelectric site on the Stanislaus River in the western foothills of the Sierras Nevada Mountains of central California required a deep excavation in rock on the downstream face of the dam. A cofferdam (water exclusion device) was necessary to isolate the powerhouse construction site excavation from the existing Goodwin Reservoir and the turbulent discharge from the existing powerhouse. The cofferdam was positioned on a steeply sloping fractured rock surface exceeding 50 degrees.This paper describes the challenges encountered during design and construction of the cofferdam and describes the unique design features used to address these challenges including:•,The use of flat-sheet-piles to form cellular walls on the steeply sloping rock surface.•,The use of 5-ft deep tremie concrete plugs in the bottom of the sheet pocket cells to create the bottom seal of the cellular cofferdam walls against the sloping rock surface.•,The use of vertical post-tensioned rock anchors to provide shear resistance at the contact point between the base of the cellular-wall and the sloping rocksurface.INTRODUCTIONModification or expansion of existing hydroelectric power plants often require downstream cofferdams or water exclusion devices to temporarily separate new construction from turbulent downstream discharge of the existing dam. Most dams are positioned on solid rock in the narrowest and therefore the steepest section of the river. This combination of steeply slopingrock and the need for an exclusion barrier creates a challenge for the design engineer trying to maintain a safe dewatered construction site. Typical cofferdam solutions for hydroelectric dams usually use large granular filled circular sheet pile cells that perform as gravity structures. However, this type of structures is not well suited to steeply-sloping highly irregular rock surfaces in a confined area."

Jan 1, 2017

By Patrick J. Lydon, Gregory A. Terri

"The recently opened Mansueto Library at the University of Chicago campus was a 2012 OPA runner-up. The dramatic elliptical shaped dome of this structure tells only part of this structure’s story. The underground automated storage and book retrieval system below ground required excavations as deep as 55 ft (17 m). The system that allows the University to store many of its publications well below grade also required an approximately 50 ft (15 m) clear span for the perimeter walls between the lower level and street level slabs. The latter requirement allows the conveyors to operate freely to retrieve and transport publications up to the lobby level. The design-assist-build team worked together to develop the most cost-effective solution for below-grade work in this challenging urban and geologic environment.The perimeter of the new oval-shaped library is over 620 ft (189 m) long and sits in a central location on campus—adjacent to the Regenstein Library and two city streets and the Henry Moore sculpture, which commemorates the location of the first self-sustaining controlled nuclear reaction. The new library construction not only had to meet challenging structural and geotechnical requirements, but also had to be sensitive to its active and historic surroundings. The soils at the site consist of about 25 ft (7.6 m) of sand, followed by lean clay, generally increasing in stiffness to the top of the dolomitic limestone. Five to 10 ft (1.5 to 3 m) pockets of saturated sand also lie on the north side of the site at about 45 ft (13.7 m) below grade. The top of weathered rock varies in elevation from 59 ft (18 m) below grade in the south to 69 ft (21 m) in the north. There is 1 to 2 ft (30 to 60 cm) of weathered rock. Groundwater at the site is about 7 ft (2 m) below grade.The new structure would extend 55 ft (17 m) below grade through saturated sand strata and into weathered rock for part of the structure’s footprint, so it was critical that the new permanent retention system minimize groundwater seepage laterally through the structure’s wall as well as piping through the weathered rock below the structure. The perimeter walls had to be very stiff to minimize ground movement around the structure’s perimeter due to the significant clear span between slabs."

Jan 1, 2013

By Michael Arnold, Jignyash Manyam, Yoav Rappaport

The USACE required construction of over 13 miles of cutoff wall at an average depth of 65 feet for the Herbert Hoover Dike (HHD). To meet project requirements, to provide quality control and make sound operational decisions, automated data capture, retention and visualization is crucial. Accurate and complete data management allows the authors to deliver critical business insights and to improve operational efficiencies. The author’s understood the necessity of capturing all their data, and efficiently processing and displaying it for multiple stake holders, for both internal and external purposes. The authors realized early in the project life cycle that data ownership and management is one of the fundamental features of the construction process. The authors developed their own software and use two in house applications; WEB-BGM online portal and, b-project which store rig production information combined with field quality control. b-project is used to create and deliver the Enterprise Database (EDB) to the USACE. Another biproduct of capturing the production data is the generation of the Geographic Information Systems (GIS) and also business analytics visual interactive display, developed through Microsoft Power BI. The paper focuses on the business process workflow and various technologies employed and lessons learned from the field operator perspective to achieve higher returns on business software operations.

Oct 1, 2022

By Akhila Manne, Prasad P. V S R

Storage tanks are heavily loaded thin-shelled structures that exert large loads on and require large foundations to support them. They are generally very sensitive to foundation settlements as it may hinder the performance of tanks resulting in significant commercial or social impacts. Selection of their foundation is dependent on availability of suitable ground and limitations imposed by design specifications. Design of the tank foundations is generally based on theoretical methods and validation by representative field tests. This paper reviews settlement criteria for storage tanks as per national and international standards, case studies of large to medium diameter tanks supported on deep foundation i.e., bored cast-in-situ piles and shallow foundations on improved ground and their performance during load tests & hydro-tests is discussed. Paper concludes that storage tanks can also be supported on shallow foundations resting on improved ground reducing the settlement, time and cost significantly depending on the sub-soil.

Nov 1, 2022

By Herbert F. ?Buck? Darling

A bridge replacement project in Rochester, NY, encountered difficulties when it was determined that rock below one pier was sloping downward toward the river at an angle of 42 degrees versus anticipated 12 degrees. Cofferdam design and construction became very difficult. The unanticipated subsurface conditions delayed the project by eighteen months and increased the cofferdam cost by almost $3.0 million ($US) when direct costs and associated delays were taken into account. The initial approach after discovery of the problem was to use the same type pier design and modify the cofferdam accordingly. This resulted in a cofferdam 12 meters (39.4 feet) deep on the shore side and 18 meters (59.0 feet) deep on the water side. The design used a master pile system to attain required wall strength and used rock anchors to prevent the cofferdam from moving toward the river. The pier foundation was then redesigned by the owner using revised seismic parameters. The original stepped footing carved into rock was replaced by caissons socketed into the rock beneath a large tremie concrete placement. The revised pier and cofferdam designs caused a shift from a mostly land based cofferdam, excavation, and rock removal project into an almost entirely water based cofferdam, caisson drilling, and tremie construction project. These design changes resulted in a reliable, safe, and unusual cofferdam and construction method. All of this was accomplished within a very narrow worksite with a railroad on one side, and the river with its public and commercial freighter traffic on the other. In addition, the existing two-leaf drawbridge was to be maintained in place which put further limitations on the water borne equipment. The engineering and construction considerations, problems, and solutions related to these cofferdams and pier foundations are presented.

Jan 1, 2013