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By Robert B. Hopler

The history of bulk loaded explosives begins with the loading of black powder and RRP (Railroad Powder) into vertical boreholes. The early air place, net of black powder and nitrostarch dynamites is covered, as are the brands and formulas of the nitroglycerinsensitized "Bagged" powders.

Jan 1, 1993

By Andrew Palangio, Blessing Taiwo

Understanding rock mass structural features is essential for optimizing blast design, highwall control, and evaluating post-blast performance in both surface and underground mining operations. This paper presents a comprehensive methodology utilizing image-based structural mapping to accurately characterize geological discontinuities including joints, faults, and lineations captured from both terrestrial and aerial imagery at varying scales. Key structural parameters such as joint orientation, spacing, and apparent in-situ block size are extracted to understand rock mass classification and enhance blast design inputs with greater geotechnical precision. The study introduces a significant enhancement to the existing discontinuity assessment algorithm by integrating a deep learning-assisted detection process. This improvement enables more accurate, quantitative and consistent identification of pre-existing cracks and surface features across complex bench free faces. The enhanced system facilitates better evaluation of how structural features influence blast fragmentation, energy distribution, and slope stability. A case study from a limestone quarry illustrates the use of a derived comminution factor based on the relationship between joint-controlled pre-blast block sizes and post-blast fragmentation to evaluate blast performance and optimize future design strategies. The results highlight the value of structural analysis in reducing overbreak, minimizing underbreak, and improving fragmentation predictability. This paper emphasizes the importance of integrating structural assessments into the blasting workflow to enable a more data-driven, geotechnically informed, and performance-optimized approach to modern blast design and evaluation.

Jan 26, 2026

By Scott King, Norm Patterson, Ruilin Yang

The multiple blasthole fragmentation (MBF) model developed by Orica models the contributions from multiple blastholes to fragmentation at any given point in the rock and simulates a production blast with the actual geometry of the blasted overburden and free faces, explosive loading, multiple decking, and delay timing of each explosive charge. The model has been successfully applied to several open pit mines and quarries around the world, including Canada and the United States. The peak particle velocity (PPV) induced in the rock from the explosive detonation is used in the MBF model as the key parameter relating to the size distribution of the rock fragmentation. Relating the PPV to the rock fragmentation is based on earlier work relating the particle velocity to the dynamic strain in rock. A recent publication further revealed that the PPV is related to the maximum relative displacement that induces three dimensional strain at a point in the rock. The model can explicitly model most of the blast design parameters including explosive properties.

Jan 1, 2018

By Robert Lee, Pertti Paavola

Automated vibration monitoring and web-based data distribution has proven itself on the largest single construction project ever undertaken in Finland. The excavation for the Kamppi Center Project in the center of Helsinki was completed in November of 2003 and involved the removal of over 200,000 m3 (260,000 yd3) of rock and over 1,700 individual blasts. A system was installed, incorporating 37 discrete monitoring points located throughout an underlying metro station, and other surrounding underground and surface facilities. After every blast, vibration data was automatically transferred from the monitoring network to a server database. Stakeholders were able to access and review vibration reports on a password-protected website within 90 seconds of each blast. This allowed engineers to verify that recorded levels were in compliance with established limits, before proceeding with subsequent blasts. The data was also imported into a semi-automated Scaled Distance tool for analysis using linear regression techniques. This was used to determine, and adjust for trends in blast-induced vibration.Copyright

Jan 1, 2004

Currently there exist several explosive quantity-distance (Q-D) rules variously exercised by most countries to protect personnel and property against the effects of accidental explosions. These regulations apply to manufacture, transport and storage of explosive products. This paper reviews the technical basis behind these regulations, as they apply to commercial and military explosives. The characteristics of a blast wave and missiles issuing out of an explosion site and their role in determining the level of damage to a target are discussed. The need for further research on the effect of detonation of charges of non-standard geometry, and under confined conditions such as tunnels is discussed. The challenge in estimating the net quantity of explosives involved and calculation of its TNT-equivalency is also highlighted.

Jan 1, 2011

By Hernan Escalante, Jonathan Alvis, Paulo Alcazar

Constancia Mine, operated by Hudbay Perú and located in the district of Velille, Chumbivilcas province, Cusco, is an open-pit operation characterized by low-grade ore. In this context, operational efficiency and process optimization are essential to ensure long-term profitability. This paper presents an innovative strategy based on the processing of large volumes of data (Big Data), primarily from the drilling and blasting stages. By consolidating approximately 9 million records per month into a georeferenced block model, an analytical platform was developed to directly correlate material fragmentation quality with plant mill throughput. The implemented methodology integrates multiple operational and geometallurgical data sources, enabling dynamic visualization of blasting conditions and their impact on material behavior during crushing and grinding. Through this correlation, operational patterns that maximize plant throughput while minimizing energy consumption and processing costs were identified. Beyond the direct benefits in the plant, this approach significantly improved mine planning by enabling more informed decisions regarding drill pattern design, explosive loading, and blast sequencing. Improved coordination between mine and plant departments was also observed, contributing to better alignment of operational goals and an integrated business perspective. The application of Big Data in this context represents a step toward digital transformation in mining, demonstrating that advanced analytics can be effectively implemented in large-scale, complex operational environments. This solution was validated under real operating conditions and shows high scalability potential for other operations facing similar challenges. In conclusion, this study demonstrates that systematic analysis of drilling and blasting data, when integrated with geological and operational models, can lead to substantial improvements in plant performance. This contributes directly to the competitiveness and sustainability of low-grade mining operations.

Jan 26, 2026

By James W. Reil, Douglas A. Anderson, Steven L. Burchell

A total of 26 full-scale production blasts at three sites were extensively monitored with sophisticated instrumentation systems to determine the benefits of more accurate detonators. The new and more accurate MS electric Masterdet detonator was tested against conventional detonators to determine any increase in productivity outputs. All blast design parameters between paired blasts were kept as constant as possible with the only difference being the inherent accuracy of both detonator systems.

Jan 1, 1986

By Dr. Paul Worsey, Dr. Calvin Konya, Dr. Anthony Konya

Development of methods to calculate presplit blasthole pressures through simplified models, namely the Empirical Model and the Detonation Pressure Model. These models can be used with variations in explosive type and diameter, along with borehole diameter. All models have been validated with test data and shown to have minimal error.

Feb 1, 2020

By E. Lentilucci, A. Dey, X. Liu, A. Datta, S. Ghosh

The segmentation of quarry blast smoke plumes is a crucial research area that has the potential to enhance safety, environmental monitoring, object detection, and regulatory compliance in the mining industry. Smoke plume segmentation can be used to identify the spatial extent and temporal evolution of smoke plumes generated by the blast. This information can be used to improve the understanding of blast dynamics and optimize blast designs. Furthermore, smoke plume segmentation can assist in identifying potential environmental and health hazards associated with the release of smoke and dust particles into the atmosphere during quarry blasts. However, many current smoke plume segmentation algorithms are designed for segmentation of smoke plumes from fires and are not suitable for segmentation of plumes from quarry blasts. The proposed method in this paper leverages the video frame captured before the blast as a stationary background image, which helps to reduce other confuser objects present in the image along with a selfadaptive clustering method. The color channels of the image are utilized based on the different contrast properties of the smoke, with a self-adaptive gradient compensation applied for edge detection of the smoke plume. This approach offers a novel and effective way to segment smoke in quarry blast analysis, with potential applications in the calculation of noxious gas volume and concentration within the plume. Compared to other algorithms, our method improves accuracy, decreases the false alarm rates, and reduces the overall miss rate. Overall, this paper contributes to the research on smoke plume image segmentation, particularly for quarry blast smoke plumes, which possess unique characteristics that require specialized algorithms for accurate segmentation.

Jan 1, 2024

By Stephen Mansfield, Johannes Schoeman

In August 2006 a technical alliance was formed between Orica Mining Services and Century Mine to provide blasting solutions. The alliance is in the form of a Rock to Specification (R2S™) service, one of Orica’s Blast Based Services (BBS™). The ultimate goal was to facilitate the rapid expansion of material movement from 26 to 41M m3 (34 to 53M yd3) per annum while maintaining a reliable ore supply to the mill.

Jan 1, 2010

By Thomas E. Ricketts

Occidental Oil Shale Inc. has spent the last eight years at its Logan Wash. mine near DeBeque, Colorado, developing its modified in-situ oil shale process for obtaining oil from oil shale. Modified in-situ technology involves large underground chambers, or retorts, which are formed by mining out a minimal volume of rock to allow explosive expansion of the surrounding rock into tile mined void volumes. The resulting rubblized retort volume must contain a fairly uniform particle size distribution and void distribution to permit maximum oil recovery during subsequent in-situ processing operations. The more uniform the rubblized volume of particles, the more oil recovery obtained during processing. The processing involves first igniting the top of the retort and then. injecting air into the top of the retort to drive the combustion front downward through the entire rubblized volume. The oil is continuously collected at the bottom of the retort during the processing.

Jan 1, 1981

By Herve Duplaine, Charles H. Dowding

Calculation of response spectra for blast induced vibrations is necessary to fully understand and in some instances comply with frequency or distance related safe blasting criteria. Fortunately, micro-computer systems costing less than $5000 (such as that described herein) can be programmed to calculate response spectra. This system will calculate response spectra from paper as well as FM tape records. It both digitizes (prepares the record for computer calculation) as well as calculates. Programs for the calculation have been written in BASIC, an easy to understand language used with word processors. In addition to describing the equipment and operation of the micro computer the paper will discuss the process of and rules for digitization, use of the computer for record production and will present a simple physical model for understanding dynamic structural response.

Jan 1, 1984

By Stephen G. Rieben

Almost everyone has at least heard of the two one-call systems which serve New England. They are "Call Before You Dig", which covers Connecticut, and "Dig Safe", which covers the remaining five New England states. Those of you who are more familiar with these programs know that it is our job to help guard against the accidental dig-ups of buried plant and to prevent facility service disruptions. We cover all types of buried facilities, from cable television to high pressure gas transmissions lines, telephone cables, electric facilities, fiber optics and everything in between

Jan 1, 1990

By C. T. Aimone-Martin, V. L. Rosenhaim

Blasting near residential areas has become frequent in many locations throughout Brazil. It was deemed necessary by the authors to have a better understanding of how typical Brazilian structures respond to blast vibrations and compare this response to environmental forces that naturally act on these structures. Typical Brazilian structures are built with clay bricks and cement-mortar. Foundations comprise concrete beam perimeter walls and thin concrete slabs. Roofs are very heavy as they are construction with clay tiles over a wood frame. Typically, walls are cover with cement grout, spackling (or plastered) and then painted. Interior walls are made of clay bricks and mortar to divide in rooms inside the structures.

Jan 1, 2014

By Catherine T. Aimone-Martin, Brent Meins

Blast vibration monitoring for buried pipelines is typically conducted at the ground surface with a shallowly buried geophone. In many jurisdictions across the U.S., blast-related vibration limits set for pipelines are dictated by surface measurements and do not consider the significant reduction of PPV amplitudes acting on the pipe at depth. This study involved a vertical array of geophones deployed in drilled holes at two blasting sites of the Loop 202 South Mountain Freeway construction project in Phoenix, Arizona. City of Phoenix pipeline engineers were concerned that blasting would damage an aged 48-inch (122 cm) prestressed concrete cylinder pipe (PCCP) that serviced water for South Phoenix

Jan 1, 2019

By Calvin Konya, Steven S. Spagna, Ed Smith

During Summer 2001, the U.S Army Corps of Engineers awarded a contract to the construction firm of Bush and Burchett of Allen, Kentucky, for the purpose of developing a 13 acre redevelopment site by removing approximately 2.5 million cubic yards of rock (fig. 1). The Redevelopment Site will be the future home for a large portion of the City of Grundy, Virginia. Additional work items include the construction and relocation of 3,000 feet of the Norfolk Southern railroad bed, the placement of 95,000 cubic yards of fill and the placement of 16,000 cubic yards of stone slope protection along the Levisa Fork River. Bush and Burchett received a notice to proceed with construction in July 2001. Currently, the contract is near completion. Current activities include: hauling of material from the Redevelopment Site to the disposal area; placing fill material on the Redevelopment Site, and placing Stone Slope Protection (SSP) along the Levisa Fork river. Approximately one year into the construction highly weathered rock, degraded to near soil- like condition, was encountered in the upstream portion of the excavation. Over one-third of the original cut slope was adjusted and the blasting specifications had to be amended to accommodate for the material that was encountered in this area.

Jan 1, 2005

By Reynold N. Hoover

The bombing of the Murrah Federal Building in Oklahoma City, Oklahoma, on April 19, 1995, has once again renewed public debate surrounding the availability and use of explosives in the United States. In the past, Congressional review of explosives regulation has generally followed tragic events such as the bombing of Pan American World Airways Flight 103 over Lockerbie, Scotland on December 21, 1988; the February 26, 1993, bombing of the World Trade Center in New York City; and the delivery of six package bombs to members of one family in several western New York communities, killing five people, on December 23, 1993.

Jan 1, 1996

By Ruilin Yang

Kinematic approach of blast modeling refers to using the velocity, strain, or displacement as controlling parameters to model blasting, rather than the stress and the material constitutive relations. The rock stiffness or constitutive relations is very hard or impossible to obtain due to the complexity of the rock mass property.

Feb 1, 2020

By Jiang Han, J. F. Shao

Based on the rock blasting engineering, The Self-Organizing Map (SOM) network has been implemented for the concept and method of rock blastability classification. The Self-Organizing Map (SOM) is a neural network algorithm which is especially suitable for the analysis and visualization of high-dimensional data. It maps nonlinear statistical relationships between high-dimensional input data into simple geometric relationships, usually on a two-dimensional grid. The mapping roughly preserves the most important topological and metric relationships of the original data elements and, thus, inherently clusters the data. SOM allows easy data fusion enabling visualization and analysis of large databases of rock blasting engineering. As a case study, the classification technique based on SOM has been used to classify the rock mass blastability rank. It can be founded from this paper that the SOM networks can be developed well based on a comprehensive data set of rock blasting engineering.

Jan 1, 2002

By Gary L. Self, Ronnie Daniel

With the advent of large scale blasts utilizing overburden casting techniques, it was imperative that an ultra reliable surface delay system be developed. Shock tube and detonating cord surface delay systems have been hampered by the lack of a reliable easy-touse method of incorporating multiple paths of initiation to each hole. Two new redundant nonelectric delay systems have been developed utilizing multiple signal paths to allow a higher degree of safety and reliability. The first system designed uses a combination of detonating cord and nonelectric shock tube delays to allow multiple delay paths to each hole. The second system incorporates a new all shock tube delay system which allows multiple delay paths while minimizing over-pressure by eliminating detonating cord trunk lines. These two redundant systems have been used in over 500 production blasts without any misfires due to surface cut-offs or detonator malfunctions.

Jan 1, 1989