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By Meyer C. F

The increasing use of continuous miners in the extraction of high coal seams has amplified the need for enhanced ventilation systems in the headings. Owing to larger face dimensions and higher production rates, more ventilating air is required to effectively dilute liberated methane to acceptable concentrations. However, the increased air quantities raise and entrain greater amounts of dust, to which the operator is subjected. Various methods (eg sprayfans, on-board scrubbers and jet fans) are used in various configurations and combinations to ventilate the headings. These arrangements generally result in a complex air flow pattern, which complicates achieving an optimum balance between diluting methane and minimising dust capture. In order to cost effectively investigate and propose solutions to this problem for the South African coal mining industry, the Division of Mining Technology has embarked on an extensive work program to evaluate various ventilation methods presently in use. Four currently generic ventilation patterns in various heading scenarios have been simulated using the Computational Fluid Dynamics (CFD) computer program. Evaluating these outputs against a predetermined set of criteria allows the best system for a particular situation to be chosen. The program also facilitates fine-tuning of an adopted system without incurring the cost and inconvenience of doing such tests in situ. This process not only provides solutions at significantly reduced costs, but also yields deeper insights into the factors affecting heading ventilation than hitherto possible.

Jan 1, 1995

By Lindsay Wade, Peter Dare-Bryan

Benches in surface mines often contain known areas of ore and known areas of waste, which must be mined selectively. When rock is blasted it not only fragments but is also physically, and non-uniformly, moved. Risks therefore exist of ore being lost if treated as waste and of mill feed being diluted by waste. Both possibilities carry serious fmancial implications.

Jan 1, 2001

By G K. Jorkenson

Blast designs to cast a percentage of overlying waste rock off coal seams differ greatly from conventional blast designs for surface coal mines. Today, blasting engineers can benefit from computer simulations to test various blast designs and reduce cost and time spent on the old trial-and-error method.

Jan 1, 1989

By Z. Sun, H. A. Davies

"Current understanding of the mechanisms by which glassy and crystalline thin ribbons are formed in high speed continuous casting processes is considered. A computer model of the combined heat and momentum transfer during melt spinning has been developed. The influence of roll velocity and of heat transfer coefficient (between the melt and the roll) on the temperature and velocity distributions within the melt puddle is analysed and the thickness of the extracted ribbon computed. The relative importance of heat and momentum transfer under different conditions is assessed and differences between the casting of crystalline and amorphous strip highlighted.IntroductionHigh speed continuous casting of thin metallic ribbon and strip is currently of considerable interest both to metal processers and to those studying process mechanisms. The practical interest arises both from the potential economic benefits to be gained from a shorter and more energy-efficient production route and from the ability to obtain extended and uniform thin strip having a metastable microcrystalline or amorphous structure with enhanced or unique properties. The latter arise from the rapid solidification associated with the cooling of very thin sections of melt brought into intimate thermal contact with one or two rapidly moving heat sinks.The principal processes for casting thin strip include free jet, chill-block melt-spinning (GBMS) (1), melt drag (MD) (2), planar flow casting (PFG) (3) and twin-roll casting (TRG) (4). For the first three of these, all essentially variants of melt-spinning, melt flows through a nozzle onto the circumferential surface of a rapidly rotating roll, whereas for TRG the melt passes into the nip between two contra-rotating rolls. We shall be concerned in this paper with the single-roll melt spinning processes only. For these, a puddle is established where the melt contacts the roll surface and the length of this puddle l is a function of the process conditions, notably the circumferential velocity of the roll Us and the volumetric flow rate of the melt Q. The contact time between any point on the roll surface and this puddle, or residence time eR(= l /Us) determines the thickness of ribbon t extracted from the puddle. This thickness, in turn, partly governs the cooling rate T and the amount of undercooling in the melt and thus the microstructure of the solidified ribbon."

Jan 1, 1986

By A. M. Marabini, S. Battaglia, M. Ciriachi

A computer program has been developed that produces graphic representations of the atomic structure of any crystallographic plane of a mineral. The information provided by the program relates to a purely geometrical model of the crystal structure in which each atom is represented solely by the x, y and z coordinates of its centre. Despite its simplicity, the program can be used as a first approximation model in studies of the interaction between mineral processing reagents and the surfaces of mineral grains which are assumed to be coincident with cleavage planes.

Jan 4, 1992

By Byron M. Jones

The use of computers in system analysis is well established. Analog computers have been used for this purpose since about 1940. As the power of digital computers increased and their cost decreased, much of the analysis formerly done by analog computers has been diverted to digital computers. The mathematical foundation for system analysis was laid between the years 1700 and 1900. In the 1930?s, telephone repeater amplifiers were designed using systems analysis techniques. From 1940 to 1960 systems were analyzed using either direct simulation or LaPlace transforms. Since 1960 analytical methods have been expanded to include linear vector space theory. All of these methods are being used to analyze the dynamic behavior of mining machinery.

Jan 1, 1974

By E. M. Weenink

One of the new direct smelting technologies for the production of lead from sulfide concentrates that has reached the commercial stage is the Outokumpu lead flash/electric furnace ?smelting process. Using data from pilot plant test work, energy and mass balances for a commercial plant were initially calculated by hand. To optimize process conditions, a large number of such balances had to be generated and a computer program using Lotus 123 was developed which provided an excellent opportunity for computer simulation. Operating parameters can be calculated by iteration using input values for feed composition, feed rate, smelting temperature, and lead content of the slag'" The output is presented by means of various views of the appropriate process steps, or in 68 different graphs.

Jan 1, 1990

By O. I. Ostrovski, D. K. Belashchenko

The aim of this paper is the construction of models of systems with ionic and ionic-covalent bonds (molten salts) using experimental diffraction data and the calculation of their structure and thermodynamic and transport properties. Modelling was performed using algorithm BELION, in which the non-coulomb part of interaction potential between ions in the model was determined by the method of iterative simulation which targeted agreement between calculated and experimental partial pair correlation functions (PPCFs). The ionic charges in salts, which can be fractional, were determined by minimization of internal energy. In this paper, the algorithm BELION is applied for chlorides of alkaline-earth metals. Pair potentials, PPCFs, atomization energies, self-diffusion coefficients and electric conductivity are calculated. The charge of alkaline-earth metals was in the range of 2.0-2.1, slightly increasing from Mg to Ba. Partial pair correlation functions and atomization energies of models agree well with experimental data for MgCl2, SrCl2and BaCl2. Keywords: molten salt, molecular dynamics, partial pair correlation function, ionic charge, atomization energy, diffusion.

Jan 1, 2004

By Stokes WPC

The capital requirements to develop a new mining venture are becoming very large; amounts of the order of US$1,000 million are not now unusual among estimates to bring new mining complexes into production. At the same time prevailing political and economic conditions are making it increasingly difficult to determine whether or not a project is likely to be viable. These factors emphasise the need to carry out thorough evaluation studies of all mineral prospects before making major investment. Additionally with the rapidly changing economic climate existing at the present time, it is becoming more and more necessary to carry out reappraisals of existing mines. An important function of both initial evaluations and reappraisals is to provide the operators of the mine with effective mining plans to ensure that the operation will meet its required economic targets. P, p M. tl p b, c v, s c 1 n 1 f r d c e c e u w Modern computers are well equipped to store and manipulate large amounts of data with speed and reliability. Their use in the mining field r is increasing and this trend serves to free f technical staff from much of the time consuming m and error prone hand calculations which were o formerly required in determining reserves and w carrying out all forms of mine planning. r Nevertheless, computers are not a universal

Jan 1, 1980

By Miller RJ, Eager DT, Lama RD

For safe and efficient mining operations, it is essential that environment and equipment status be monitored. A system that gives quick access to status at any given time, and also permits quick analysis of their history, is required. Such a computer based monitoring system has been installed at West Cliff Colliery.The system is based on 2 super mini computers. Three major sub-systems monitor conditions in the longwall operations, environmental conditions in the intake and return roadways, status of the underground and surface installations, and mining and transport equipment.

Jan 1, 1985

By Jozef Stachulak

Prof. H. Bystron: "An Application of the First Law of Thermodynamics to Winter Dry Air Flow in Mr. Stachulak's Mine Model". [ ]

Jan 1, 1980

By Song Xiaotian

Studies have been carried out to optimize the VCR's mining sys- tem on the basis of synthetic analysis at Fankou Pb-Zn mine in Southern China. The synthetic e- valuation method is proposed for selection of mining alternatives and stope dimension optimization techniques. Theoretic calculation and computer optimization of the fragmentation of rock blasted by multispherical explosive charges are discussed. The mathematical and optimal fragmentation models are built. The optimum model is built for the main mining operations such as drilling, blasting and haulage. Lt can be used to evaluate VCR?s mining projects, select mining parameters and provide design fundations. From the point of view of system research on the geomechanical process, stoping technological process and benefit, the complex method of optimization is proposed for VCR's mining. Using computer simulation, based on this model, the optimal parameters are established and analysed. An effective approach is provided for research on the mining method optimization and getting better economical benefits from the application and improvement of VCR's method.

Jan 1, 1986

By Richard Q. Fox, Joe L. Pinson

This paper provides guidelines jo1• analyzing and selecting electric power demand controlled. Error calculations, load selections and timing criteria are identified as the three key functions which affect the suitability of a demand controller for any particular application. The advantages of simulating the demand control application on a computer are described, and applications of a demand controller to an iron ore concentrator and a copper refinery are shown. Finally, the paper studies the return on investment for a demand controller.

Jan 1, 1976

By Brian L. Beninger

This paper discusses the application of the computer to coal preparation process predictions. In broad terms, the computer is used to perform two main functions. Firstly, the given float-sink analysis is interpolated and extrapolated to cover the entire actual range of raw coal specific gravity. Assumptions based on historical data must be made at times. Secondly, the partition curve, which, from historical data, defines the efficiency of a specific coal washing process, is applied to the washability data in order to determine the expected clean coal yield and quality. The vast amount of numerical work which is required to make a prediction of this type exhibits the need for computer methods in this area.

Jan 1, 1979

By V. Balakrishnan, A. Hewitson

"The Kudremukh Iron Ore Company Limited, a government of India enterprise, has constructed iron ore mining, crushing, handling and concentrator facilities at Kudremukh, in southwest India. Concentrate produced is pumped 65 km to dewatering, storage and ship-loading facilities which were built at the same time at the sea port of Mangalore.A computer-based distributed process control system was implemented for all operations at Kudremukh and to interface with and monitor the Mangalore plant.The control system is examined from various standpoints, beginning with a description of its architecture, method of process input/output connection, and major hardware items.Software considerations and process applications are then looked at, with a review of the integration of the computer vendor's system software with user-developed applications programming. A control example of crusher operations is provided.Following the descriptive segment is a discussion of the design considerations and decision factors involved in the implementation of such a system considering the type of process and the remote nature of the installation site. It ends with a review of actual operating experience and conclusions regarding both this system and future similar applications.ScopeThe following is a discussion of the computer-based process control system applied for the Kudremukh Iron are Company Limited's ore handling, concentrating and shipping facilities located in South India.A general description of the process and plant equipment will be followed by an examination of the control system from the points of view of hardware and signal flow, software requirements, design considerations, implementation logistics and operating experience. Conclusions will be drawn concerning this and future computer applications."

Jan 1, 1984

By Boyd D. M

Minor magnetic anomalies which may be un represented on a magnetic contour map can be extracted from the original survey data and plotted by the described method to provide a rapid interpretation of the magnetic survey, provided that the data has been recorded digi- tally on magnetic tape. The example used comes from 40 kilometers south of Charters Towers, Queensland.

Jan 1, 1977

By J. R. Odekirk

The nature of mineral distributions and locking characteristics in mill products are important factors in understanding mill performance. Such data are obtained by microscopic point counting methods. Reduction 'of point-count data from volume to weight percentages, and reduction of data for each size fraction back to a head sample requires lengthy hand calculations. The use of computer processing for such data reduction results in obtaining information on a realistic time basis. An example of computer processed point-count data is presented.

Jan 1, 1981

By W. A. Hockings

This report describes a computer program for the solution of material balances in complex mineral processing flowsheets. The program, which is entitled MBS Metallurgical Balance System), evolved as the culmination of a series of material balance programs whose development began in 1967 at the Institute of Mineral Research, Michigan Technological University. The need for such a program became evident when the Institute became heavily involved in a large number of short-term pilot plant projects. Calculating material flows from analytical data by means of the standard two-product formulas grew increasingly difficult and time-consuming as the complexity of the flowsheets increased and as choices between conflicting analytical values had to be made. It was recognized that what was needed was a program that would assimilate all of the available data and calculate mass flow rates so that steady-state inputs and outputs would balance at each point in the flowsheet. Such a program should be capable of handling underdetermined, overdetermined and mixed systems, and when the given data are inconsistent, the program should adjust the data in such a manner that the adjustments are minimized. Missing analyses should also be calculated whenever possible. In addition to solving material balances, the program should be convenient to use and print out the results in a useful form. Thus, the inputting of data should be simple enough to be handled by relatively untrained personnel with diagnostic messages being printed out to identify errors and anamolous data when they occur. Most importantly, the program should produce well-formatted output which can be directly included into a report without the necessity of retyping. The proper spacing of table titles, column headings and the ability to control the columns being printed are important features in this respect.

Jan 1, 1977

By R. V. Ramani, R. D. Zigmond, R. L. Frantz

In this paper, a computer program for determining the capital and operating costs for coal preparation plants is described along with its applications. The logic of the computer program is based upon the results of a survey of existing preparation plants, operators, plant contractors, equipment manufacturers, and consulting firms. This survey provided information on plant performance, order-of-magnitude costs, and costing procedures. Additionally, an extensive cost data file for the major capital equipment in coal preparation plants has been developed. Using the washability data and the computer program out- puts, the cleaning costs per million Btu can be calculated. Details about the program and its applications can be found in a report by the authors (Zigmond et al., 1979).

Jan 1, 1983

Develop a means for estimating vertical stress conditions in or around an underground mine so that appropriate measures for ground control can be taken before hazardous conditions arise. Background High vertical stress in an underground mine could cause or enhance hazardous ground control conditions which might lead to accidents, fatalities, and loss of reserves. An understanding of the vertical stress conditions at the mining level would allow a mine operator to take precautions that will minimize the occurrence of ground control problems. A knowledge of the underground stress conditions prior to mining could be used as an aid in future mine plan development to avoid or minimize ground control problems. Approach The Bureau of Mines developed a computer program for calculating the vertical stress resulting from the pressure of overlying rock masses on a mine or geologic surface at various depths.

Jan 1, 1990