Search Documents

By Kenji Sasaki

Tamano Smelter started its operation in January, 1972 adopting FSFE ( Flash Smelting Furnace with Furnace Electrodes ) type smelting furnace at a production capacity of 101,00Ot/y of anode copper and 285,00Ot/y of sulfuric acid. Since then, it had experienced several production expansion program, it had twice as production capacity as start. 196,000t/y of anode copper and 436.000t/y of sulfuric acid. This time, we have completed the plan for increasing production capacity up to 226,000t/y of anode copper and 510,000t/y of sulfuric acid, by the oxygen enriched operation. We carried out several improvements and modifications, changing of cooling system ill FSFE, enlargement of converter and anode furnace, and some progresses in sulfuric acid plant and environmental facilities.

Jan 1, 1993

By Chen-Ming Kuo, Esher Hsu

Energy recovery of livestock waste can not only reduce waste pollution but also generate renewable energy and further create economic bene fits. Currently, most of livestock waste in Taiwan is treated as waste without efficiently recycled. This paper aims to explore and evaluate the energy recovery of livestock waste in Taiwan and further provide policy suggestions. Study results show that small farming scale of livestock industry in Taiwan leads to a lower efficiency of biogas energy recovery. Besides, the environment with relative low price of electricity and high invest cost for power generation plant is hard to provide incentive for implementation of energy recovery which has further caused difficulty on policy promotion for renewable energy recovery of livestock waste in Taiwan. Policy reform with increasing FITs and differentiated purchasing rate for biogas power is suggested to stimulate energy recycling of livestock waste in Taiwan.

Mar 1, 2017

By Xuewei Lv, Yuelin Qin, Guibao Qiu, Chenguang Bai

"Blast furnace slag (BF slag), is the main by-product in the ironmaking process, which contains large amounts of sensible heat. To recover the sensible heat, this paper described the hot experiments which were carried out in a rotary multi-nozzles cup atomizer, where the molten BFS was transformed into granules without water impingement; subsequently, a new method-pyrolysis the printed circuited board (PCB) with the hot BFS particle, was proposed for recovering the sensible heat in this study. The gaseous products were analyzed by gas analyzer. The residual of the PCB was analyzed by FT-IR and XRD respectively, and the obtained slag particles were analyzed by XRD.The results showed that it is a feasible process of pyrolyzing PCB powder with the hot BFS particle. The sensible heat of hot BF slag could be converted to chemical heat and a large amount of combustible gas could also be generated during the process.IntroductionDue to the rising of the product cost of blast furnace iron (BFI) and the increasing public awareness of environmental problems, the steel industries have to focus on the energy saving and emission reduction. Blast furnace slag (BF slag) is a byproduct from blast furnace exhaust temperature of 1450°C or so, is a high-quality waste heat resources. In China, the steel industry produces approximately 220Mt ofBFS per year, and the enthalpy of those slags is approximately equivalent to 13.3% of the whole energy consumption in the ironmaking process[!]. It can be seen, recycling waste heat is an important way of energy saving for iron and steel enterprises. The molten slag was treated by conventional water quenching method without any recovery of heat in spite of its huge potential. Also, the water quenching process consumes a plenty of water, pollutes the air and water[2]. Additionally, the extra energy is necessary for the drying process of slag to produce cement. As a kind of secondhand resource which can be reused, the BF slag contains a large amount of sensible heat. To recover the sensible heat of BF slag, three key problems should be considered, which refer to ( 1) the dry granulation of BFS without consuming water, (2) how to recover the heat of slag particles efficiently, (3) how to use the slag particles after heat recovery."

Jan 1, 2012

By Shihan Zhang, Qingguo Xue, Jingsong Wang, Yaxing Du, Guang Wang

The rotary hearth furnace iron nugget process is in line with China’s energy and resource condition. It has the advantages of short reaction time and high quality iron nugget. The fundamental study on the novel ironmaking process is meaningful. Based on CaO-SiO2-Al2O3-FeO quaternary slag system, the effects of slag basicity and Al2O3 content on the melting of slag were studied. Using the iron concentrate as raw material, the effects of different slag basicity and Al2O3 content on the reduction and melting separation behaviors of carbon composite pellets, such as the starting temperature of melting separation and the morphology of melting separation were studied. Then, the relationship between the properties of slag and melting separation quality was established, which could provide standard for the selection of iron ore for the rotary hearth furnace iron nugget process.

Mar 1, 2018

By Wenxuan Xu, Shusen Cheng, Guolei Zhao

According to cross beam temperature measuring data of stock surface gas flow in blast furnace production process, using zoning method to deal with stock surface gas flow cross beam temperature measuring data, the evaluation system of stock surface gas flow distribution in radial direction and circumferential direction was established. Central index, platform index and edge index were proposed to evaluate stock surface gas flow distribution in radial direction, global uniform index and local uniform index were proposed to evaluate stock surface gas flow distribution in circumferential direction. Combined with actual production of 5500 m3 blast furnace and typical morphology of stock surface gas flow distribution,the strength of stock surface gas flow distribution was divided into five grades to provide guidance for the optimization of blast furnace operation.

Mar 1, 2017

By James R. Craig

The General Image Processing System (GIPSY) is being employed for the quantitative textural analysis of complex sulfide ores from the Southern and Central Appalachians and for the determination of liberation characteristics of the mineral constituents during grinding. Optical images from a microscope-mounted TV camera or from 35mm film are converted into digital images which are subsequently analyzed by GIPSY, a transportable image processing software package. Properties measured by GIPSY include spatial distribution of mineral constituents, grain sizes, grain shapes, grain orientation and mineral co-occurrences.

Jan 1, 1982

By Yuanbo Zhang, Bingbing Liu, Zhuyin Chen, Xiao Kang, Chen Liu

Composite agglomeration process (CAP) is an effective method to utilize the iron-bearing dusts generated in the ironmaking plants, by which the dust percentage in the sinter feed can be increased up to 20 wt %. In the current study, a comparison on behavior of iron-bearing dust in the conventional sintering process (CSP) and CAP was characterized. The results showed, in the CSP products, the scattered iron-bearing dust in the mixture was disadvantageous for the sintering indexes and consolidation of the finished sinters. In the CAP products, the main phase in the iron-bearing dust pellets was well-crystallized Fe2O3 grain particles. In the matrix parts, there were more Fe3O4 particles generated, which caused to high RDI+3.15 and low RI of the finished products. The pellets and the matrix parts were bonded by iron oxides and acicular calcium ferrite.

Jan 1, 2016

By Naiyang Ma

Along with fast growth of EAF steelmaking, better ways of treating EAF dust have been continuously pursued for better environmental protection and better economic benefits. In this contribution, various ways of collecting EAF dust in EAF off-gas cleaning systems are reviewed, and generation of dust and concentration of zinc in the dust from various collecting devices are examined. Accordingly, recycling of EAF dust through source separation is discussed.

Mar 1, 2018

By Yong Li, Tao Jiang, Xiangxin Xue, He Yang

"In this paper, we describe the current status and research progress on the utilization of typical industrial solid wastes in China. We propose a creative method called “eco-utilizing wastes” with an aim of both integration and increment but without second-time waste and pollution, in terms of the characteristics of typical industrial solid wastes, such as titanium-bearing blast furnace slag, high-silicon iron tailing and boron-enriched slag as well as oil shale.Situation of Typical Industrial Solid Wastes in ChinaThough mineral resources in China are abundant, most of these are low grade ores. Moreover, the distribution of mineral resources is asymmetric, which causes the increase of cost and decrease of the economic benefit. Over-exploitation of mineral resources results in a large number of solid wastes. The accumulation of solid wastes not only means the waste of valuable resources, but also causes environment deterioration. There exist some problems in the current practice of the disposal of industrial solid waste, such as only emphasizing the final results and causing new pollution and waste [1]. So the research and development of a high value-added method has a high practical relevance to our nation. Based on the present status and research progress of industrial solid wastes in China, a creative new idea and method for eco-utilization of solid wastes is proposed in this paper."

Jan 1, 2012

By J. A. S. Tenorio, K. S. Barros, D. C. R. Espinosa

Considering the risks involving the use of cyanide, other complexing agents have been evaluated for the treatment by electrodialysis of the effluent of brass electrodeposition and among them, EDTA is interesting since it has been already tested for many years to separate ions. The main objective of the present paper was to evaluate the occurrence of fouling and scaling on the surface of the anion-exchange membrane HDX 200 by the construction of chronopotentiometric curves and speciation diagrams in different conditions (pH between 10–12 and proportion of cupric ions of 30%, 50%, 70%). According to the results, the chronopotentiometric curves did not show additional inflexion points typical for the cases which occurs fouling and scaling for the pH values evaluated, which is in accordance with the speciation diagrams of the solutions constructed with the aid of Hydra-Medusa software. Hence, the pH and the proportion of cupric ions did not show influence on the curves behavior.

Mar 1, 2018

By R. J. Wesely

The paper describes the various methods which are currently being used or considered to refine gold and silver. These methods are then compared on a technical and economic basis. Conclusions are drawn on the factors which might influence the choice of process for different feed stocks and economic constraints

Jan 1, 1990

By H. -P. Behrendt

Muldenhiütten Recycling und Umwelttechnik GmbH is a lead smelter with a very long tradition. The first reference to the existence of smelters on this site is given by a document of inheritance dated 1318. Originally run as a primary lead smelter, which was supplied with ores from the Freiberg mining district and from overseas, it was required to change it over to secondary raw materials due the abandonment of mining in the Freiberg area in 1968. Today, Muldenhüitten Recycling und Umwelttechnik GmbH has two production lines; lead production from secondary lead and waste incineration, which are closely connected and gain advantage from each other. Installations, improved technologies, and the highly skilled personnel have contributed to satisfy all demands for a production concerning quality and environment.

Jan 1, 2000

By Nadia H. Rafat, Iman S. El-Mahallawi, Hussein Badr, N. Khattab, Ahmed A. Abdel-Rehim

The basic part of solar water heaters is the collector and the main functional part of the collector is the absorber layer. In this work, a commercial locally available black painting (PACEN code 10382 colour 890), used for swimming pools solar heating, was modified by adding nano-graphite dispersion. The effect of nano-graphite particles percentage on the spectral absorbance of the material was examined on samples containing two values of 1.5 and 2.5% nano-graphite particles by weight. Fourier transform spectroscopy (FTIR) analysis was also used to identify the functional groups in the developed material. A simple experimental setup was designed to evaluate the performance of the developed nanodispersed selective coating polymeric based material, by measuring the increase in temperature of circulating water. It was shown that adding 1.5–2.5% nano-graphite particles to a polymer based black coating causes an increase in the optical absorptance, and an increase in the circulating water temperature.

Mar 1, 2018

By Daniel C. McLean

Extraction data for Cu, Zn and Fe were obtained from 4.5" and 10" columns using massive sulfide ore and natural acid mine water. The purpose was to determine if recycling of solution through the column would produce leach liquors of 4 g/l Cu and Zn at extraction rates of 1 g/l per pass at typical flow rates of 0.002 to 0.006 gpm/sq.ft. Test results exceeded expectations. Cu and Zn concentrations of 4 g/l were obtrained within 4 to 6 cycles. Concentrations greater than 6 g/l Cu and 8 g/l Zn were reached within 10 cycles. Concentrations of greater than 40 g/l of Fe and free sulfuric acid were obtained with no decrease in biological activity being observed. No reagents were used.

Jan 1, 1995

By Hongbo Zhao, Jun Wang, Wenqing Qin, Guanzhou Qiu, Xueduan Liu

Bio-hydrometallurgy technology was applied for the extraction of copper from the raw ores of Chambishi Mine in Zambia. A copper extraction of 93.29% was obtained for small scale column bioleaching within 63 days, while a copper extraction of 89.05% was achieved for large scale column bioleaching in 90 days, thus confirming the amenability of the raw ores for effective extraction via bioleaching. The bacteria were cultured in a 6-stage enlarge cultivation. The bacterial cultures with cell concentration of more than 1×108 cells/mL were added into a spray pond of sulfuric acid to be applied in the dump leaching, and a copper extraction of about 50% was achieved within 2 months. The production report revealed that the copper extraction increased by approximate 20%, and the acid consumption was reduced to around 35% as a consequence of adding the bacteria. The industrial demonstration of the bio-hydrometallurgy technique is now well established in Zambia, and further applications of bio-hydrometallurgy in both Zambia and Congo are currently in progress.

Jan 1, 2015

By T. L. Baum

External oxidation during in-line heat treatment of TRIP steels can cause problems for the subsequent coating process. This research aims to elucidate the kinetic rates of internal oxidation, external oxidation and decarburization and their interdependence under different gas atmospheres and temperatures. A rolled steel sample chemistry of 0.14 wt.% C, 1.8 wt% Mn, 0.6 wt.% Si and 1 wt.% Al is used as a case study. Thermogravimetric techniques are used to examine the net mass change in a sample during heat treatment and the results show an initial mass decrease and later an increase for particular partial pressures of H2O. SEM-EDS, optical microscopy and glancing-angle x-ray are used to quantify the microstructure. The cross-section of the samples have 4 distinct zones: (i) an external scale, rich in fayalite, (ii) an internally oxidized region with Al, Si and Mn oxides in an Fe matrix, (iii) a decarburized steel region, characterized by large ferrite grains and low carbon content, and (iv) a relatively unaffected steel core with a structure similar to the starting material.

Jan 1, 2006

By S. Neogy, M. Gupta, D. Srivastava, V. Kain, S. Roychowdhury, R. C. Prasad, G. K. Dey

"Austenitic stainless steels are an important material of construction for Boiling Water Reactors (BWR). These stainless steels are amenable to strengthening by strain hardening. Various deformation modes at different test temperatures and strain become active. In the present investigation type 304LN stainless steel was used in the annealed and strain hardened condition. Thin foils were prepared from gauge section for transmission electron microscope (TEM) investigation after tensile testing at room temperature and at 288°C. TEM investigation reveals that twinning is the major mode of deformation for the tests done at room temperature while dislocation cross-slip is the major mode of deformation at higher temperature. Stacking faults were also observed to a limited extent. The extent of twinning was much higher for the tests done using the rolled material. The formation of martensite in the stainless steel due to straining was investigated by the analysis of selected area diffraction patterns.IntroductionAustenitic stainless steels (type 300 series) are an important material of construction in Boiling Water Reactors (BWR). These stainless steels cannot be heat treated but can be strengthened by cold working [1]. Nitrogen alloying of these stainless steels result in high strain hardening rates and higher strength without any loss in toughness [1]. Stress Corrosion Cracking (SCC) in BWR of these types of stainless steels have been attributed to surface strain hardening and strain hardening ofregions adjacent to constrained weldment [2].The test temperature [3, 4], prestrain [5] and nitrogen level [5] has been reported to affect the deformation mechanism during tensile testing. Byun et al. [3] have reported the formation of martensite, dislocations, stacking faults and twinning during tensile deformation, the extent of each depending on the test temperature. Strain localisation has been reported to occur during tensile deformation in irradiated stainless steels [ 6]. The behaviour of rolled material during tensile testing is similar to that of irradiated material to a large extent [3]. Austenitic stainless steels are low stacking fault energy (SFE) materials in which various types of microstructures have been reported to form during tensile deformation and the strain is also highly heterogeneous in nature in these stainless steels which aides SCC in BWR environment to a large extent [7]. During cold working of austenitic stainless steels second order twinning has also been reported [8]. Knowledge about the deformation mechanisms operative in the strain hardened austenitic stainless steels during tensile testing at different temperatures is essential to understand the material deformation behavior and the present study aims at enhancing the existing understanding."

Jan 1, 2011

By T. Scarazzato, J. M. S. Jesus, D. C. R. Espinosa, J. A. S. Tenório

The development of separation process for the wastewater treatment in distinct industrial process have been applied for recover water and inputs. Electrodialysis is an example of separation process that have been studied for electroplating wastewater treatment. The use of ion-exchange membranes and an electric energy allows the selectivity separation of ions in a solution. The 1-hydroxyethane-1,1diphosphonic acid HEDP is an organic acid that is has been applied for the cyanide substitution in electroplating baths, and in this condition the electrodialysis has showed recover potential. The ion-exchange membrane used in an electrodialysis process contain organic sample are exposed for extreme conditions. These conditions can provide degradation structure and loss of permselectivity, which causes unusual membrane properties. The aim of this study is evaluate the influence of CuHEDP complexes in synthetic ion-exchange membranes using electrochemical test.

Mar 1, 2017

By D. H. Magoon

The zinc smelter of Cominco Ltd. at Trail, B.C. Is the largest In the western world. A total of 550.000 tonnes of concentrate are proceed at the smelter annually. Approximately 80% of the zinc concentrate is roasted and the remainder Is treated by aqueous oxidation preaaure leaching. The zinc concentrate roasting and sulphur dioxide gas processing plants have undergone many changes over the years. This paper describes the processes and equipment currently used for concentrate roasting, S02 gas cooling and cleaning, mercury removal, sulphuric acid production liquid S02 production, and tall gas S02 scrubbing. The recent Installation of an advanced process control system for the operation of these Integrated processes Is also described.

Jan 1, 1990

By Jinsheng Wang, Xueming Lv, Wei Lv, Junyi Xiang, Xuewei Lv, Chenguang Bai

In this study, microwave heating was used to dry the nickel laterite which contains plenty of free water, crystal water and hydroxy water. The results showed that compared with the conventional drying process, the microwave drying greatly improved the drying efficiency of nickel laterite. The whole microwave drying process can be divided into three stages according to the drying rates, namely, the rising stage, stable stage and declining stage. The effects of microwave power output and particle size were also studied in the range of 0.8–2.0 KW microwave power and 3–6 cm of particle size. The results showed that the drying time significantly decreased with the increase of microwave power and decrease of particle size. The phases transition of the sample during the microwave drying process were also discussed.

Mar 1, 2018