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By Michael A. Barbaglia, Mark William Withey

The lift shot is an essential blast design in the execution of mine creation and expansion plans. Whether it be opening a new quarry, creating a new level in an existing operation, or for control of water, lift shots are utilized to create the desired results. Lift shots by their nature differ from conventional production blasts because they have no free faces for relief of the blast. Due to this fully confined state, the primary direction of the rock movement is vertical, and the potential for excessive vibration and fly rock generation is great.

Jan 1, 1994

By Dale Preece, Stephen Chung, Richard Jensen

DMCBLAST_3D is a three-dimensional extension of the proven two-dimensional rock blast modeling code, DMCBLAST. DMCBLAST has been under development since 1987 and has successfully predicted the physics, mechanisms and results of a number of different types of rock blasting including, coal mine bench blasting, mineral mine choke blasting and underground stope blasting. Substantial effort has gone into the qualification and verification of DMCBLAST by comparing computer code predictions with real blasts in the field. Comparison with field data has also provided significant guidance to the development of the code.

Jan 1, 2001

By John A. Franklin, Norbert B. Maerz, D Linn Coursen

Accurate measurement of blast fragmentation is important in mining and quarrying operations, to monitor blasting and optimize blast design. A new digital photoanalytical method to measure the block size is presented here. Photographs of the broken rock are digitized, apparent size distributions measured, and corrections made for overlapping blocks, by means of an empirically derived correction function. The method was tested during recent full-scale blasting tests in Virginia, USA. It shows great potential as a practical aid to predicting, monitoring, and controlling the quality of the fragmented rock.

Jan 1, 1987

By Agus Setiabudi

East Pit Wira II Project in South Kalimantan, Indonesia with a radius of <500 meters (1,640 ft) from residential has about 454,168 tonnes of coal reserves, with a total remaining reserves of 3,369,383 tonnes (topography per end of June 2011). Thus, reserves may be lost as much as 13.48%. Therefore, it is needed to determine safe blasting technique which meets the Indonesian National Standards (SNI) No. 7571:2012 of vibration threshold, the maximum vibration of 3 mm/s (0.118 in/s) and air blast of 120 dB.

Jan 1, 2014

By Harnish Miller, Scott G. Giltner

One of the concerns with locating radioactive waste storage sites in salt deposits is how to permanently seal the underground storage areas once they have reached their storage capacity. The compaction of salt using explosives has been identified as a potential method of producing permanent seals in both entryways and shafts to storage areas. This paper describes the test procedure and results of a preliminary investigation to determine the feasibility of utilizing explosives in the compaction of salt. Three simple tests were carried out to measure the degree to which loose salt could be compacted.

Jan 1, 1996

By Greg Mclellan, Mark Johnson, John Pepper

In this paper, the measured vibrations are plotted in terms of the individual PPV components versus Scaled Distance (SD) on logarithmic scales. The maximum PPV is pIotted on a separate graph and equations are presented to predict the maximum PPV based on sealed distance and prediction level usmg power fits. The prediction levels include a 99.9% curve, which encompasses the data points and provides an envelope formula for determining the maximum PPV at South Florida sites. The dominant frequency distribution is established for the PPV components.

Jan 1, 2001

By Braden Lusk, Kyle Perry

Recent events and MSHA actions have resulted in discussion and reevaluation of the practice of sealing abandoned coal mine workings. In the past, MSHA has approved alternative seals based on a pass/fail system that required minimal engineering. Disasters involving fatalities led MSHA to impose higher seal pressure requirements based on research and experiments. Impending new MSHA seal regulations will force manufacturers and industry to obtain a high level of engineering expertise. The expertise necessary is in the field of blast resistant design, which is not easily accessible due to the limited number of experienced individuals within the mining industry.

Jan 1, 2008

By Peter F. Bayer, Fred C. Drury

This paper deals with explosives regulations in the State of Wisconsin. As has been typical elsewhere, there has been considerable pressure to add additional restrictions over blasting in Wisconsin. What we believe to be a novel approach to the problem has been developed and is being implemented. Members of this Society have been instrumental in this approach whereby the emphasis of the regulations is directed at permissible levels of blasting resultants rather than at specific methods of blasting. It is our intent that this paper serve as a guide to others who may become involved in similar regulatory review in other states.

Jan 1, 1984

By Mark S. Stagg, Rolfe E. Otterness, Stephen A. Rholl

The Bureau of Mines has developed computer software to study the effects of initiator scatter on all aspects of the blasting process. The software is useful because it is difficult to obtain actual initiator data, particularly the standard deviation which is needed to express initiator scatter. The new software is structured to allow blasters to answer the question: how precise must initiators be to insure a successful blast? Successful is defined statistically in terms of a confidence level. The software can be used with any possible design since there are no restrictions due to size or complexity.

Jan 1, 1992

By Jeff Wachendorf

Due to the competitive nature of the coal industry we are constantly challenged to reduce costs associated with day to day operations. Every facet of the mining operation is scrutinized for cost reduction and possible efficiency increases. This paper will discuss the pros and cons of two different blasting methods. Buffer blasting has been an institution for many years at Spring Creek Coal and very successful in its application. Cast blasting arrived on a trial basis in 1998 and has produced very encouraging results. This paper will describe the design, drilling, and blasting methods currently used, and a comparison of these two methods.

Jan 1, 2001

By Karl E. Burgher

Accidental explosions occur throughout the world. They can happen at chemical plants, fireworks plants, grain depots, or as a result of collisions involving volatile or hazardous chemicals. It is interesting, as we know as blasters, that we can take two very harmless products and mix them under certain conditions and produce a violent explosion. It is often very difficult for the investigator to determine the magnitudes of blasts after the fact. However, an estimate must be made to settle vibration and airblast damage claims. The blasting consultant or technical representative is often called upon to act as an expert to mitigate these claims.

Jan 1, 1993

By Thomas M. Keevin, Gregory L. Hempen

A study was conducted to measure underwater pressures associated with confined borehole shooting used to remove rock for The Kill Van Kull Deepening Project, U.S. Army Corps of Engineers, New York District. A major natural-resource-agency concern was the potential for fish mortality during explosive rock removal. Currently, fish mortality models are based on testing programs that exposed captured organisms to open-water blasts. Natural resource agencies, without in-house explosive engineering expertise, generally are not familiar with the physical properties of blasting underwater. Confined shots are most often used for demolition and rock removal underwater. Pressure amplitudes from confined blasts are significantly reduced as compared to open-water blasts that, are commonly used for fish testing The duties of natural resource agencies are made even more difficult by the lack of published data on pressures associated with confined blasting. As a result, explosive weights for confined shots mistakenly have been used to run mortality models that were developed using open-water blast pressure data. This study was conducted to collect pressure measurements during rock removal for the KVK deepening project and compare those data with computed peak pressures for open-water explosions.

Jan 1, 2005

By Jaki M. Wilson, Neville T. Moxon

The detonation pressure of ANFO can be significantly reduced by the addition of low density materials such as polystyrene, bagasse, sawdust or perlite. Laboratory and field test results have shown that homogeneous mixtures of these low density explosives can be produced in a bowl truck and loaded into a blasthole without segregation. The detonation pressure of the mixture can be altered to be more compatible with the material in which it is being used by varying the quantity of low density additive incorporated into the mixture. Field results have shown that these low density explosives can lead to significant cost savings without compromising fragmentation or production.

Jan 1, 1989

By George P. Schivley

When drilling blast holes, with roller cone bits, a phenomenon known as drilling vibration can occur. It is characterized by either axial or lateral modes of periodic motion of the drill pipe; superimposed on the time-average angular motion of the drill pipe provided by the drill rig rotary head and the vertical motion associated with the penetration rate of the tricone bit into the rock being drilled. This periodic motion can be very severe and, if appropriate action is not initiated by the drill rig operator, could lead to structural damage to the drill rig. Ultimately, the occurrence of drilling vibration limits the productivity potential of a rotary drill.

Jan 1, 1997

Prediction of fragmentation in Taconite Mining is an important aid to blasting engineers. A simple theory relates the intensity of radial fracture per unit length to distance from the borehole, from which a power law for mass fraction passing versus size is derived. For the lower end of the size distribution, the equation agrees well with several published examples of fragmentation from sieving of full scale blasts. Large size fragments arise from interaction of fractures from neighboring holes and pre-existing joints. Analysis of two assumptions regarding radial fracture interaction shows that complex fragmentation distributions can arise from the simple mechanisms proposed. Measured fragmentation falls between the two extremes calculated.

Jan 1, 1996

By Miguel Araos

The aim of this study was to understand clearly how VOD of emulsion-based gassed explosives is influenced by parameters such as nitrate salt composition in the oxidizing phase, product density, blend composition, gassing rate, type of sensitization, etc. Also some VOD testing was performed on watergel-based gassed explosives in order to compare the results with those obtained for emulsions. VOD measurements were conducted in the surface blasting facility at the Research and Development laboratory of ENAEX SA (Calama, Chile). Despite the fact that the influences of some parameters on VOD of emulsion-based gassed explosives are easily predicted, there was found to be an unexpected correlation. Although it is commonly believed that the VOD of gassed explosives depends on the density, this study found that the VOD depends on the both size and the amount of gas bubbles incorporated into the product as well as type of sensitisation, regardless of whether the explosive was straight emulsion or a blend. Density is just a consequence of the incorporation of voids into the explosive. Future work in this area may examine variation of other parameters, in order to obtain a greater knowledge of detonation properties and therefore to design more efficient explosives.

Jan 1, 2002

By Kirk Yeager

All explosive formulations display some sensitivity to heat. A common technique utilized to measure an explosive’s response to thermal stimulation is differential scanning calorimetry (DSC). As DSC analysis is run on quantities of material easily handled in a laboratory setting, and is relatively inexpensive, it tends to be one of the more predominant tools utilized to determine potential thermal hazards of energetic materials. The analysis of energetic materials via DSC provides unique challenges, as both large energy outputs and significant production of gaseous products result from their decompositions. In addition, the unique thermal decomposition characteristics of ammonium nitrate (AN) based materials have also created difficulties in DSC analyses. A wide variety of techniques have been developed to study the decomposition of explosives. Traditionally, sealed glass capillaries were utilized to house samples. Recently, the introduction of specialty cells designed to withstand high pressures has enabled new sampling techniques to be developed. Analyses of explosives with both traditional and “high-pressure” cells will be compared and contrasted. Lessons learned about the application of both techniques towards analyzing thermal hazards such as incompatibilities will be presented. Inconsistencies in the results displayed during analyses of AN-based explosives will be highlighted. Recommendations on the best approach for analyzing the more problematic AN formulations will be given.

Jan 1, 2000

By Sarma Kanchibotla

In mineral industry operations the insitu ore is’separated from the waste rock and is subjected to a series ofprocesses to convert it into a valuable product. Profitability of any operation in this industry depends on how eficiently the insitu rock (ore -I- waste) is converted in to the final product and how much value @ice) it commands in the market. Traditionally, the total process in mineral industry is classt@ed into two groups as mining and milling, and optimised independently without considering the impact of one over the other. This paper investigates the impact of mining operations (especially blasting;) on downstream processes and demonstrates the potential benefits of the “Mine - Mill Blasting” approach through simulations and case histories.

Jan 1, 2000

By Jianjun Tang, Wenjuan Bai

This paper presents a new method of formulation design for multi-component composite explosives. Based on the thermochemistry of the detonation process, the mathematic model of formulation design is established by optimization mathematics. Using the heat of detonation as target functions and taking the constraint conditions such as oxygen balance and costs etc into consideration, this model can provide an optimal solution quickly by means of personal computer. Using this method, the calculation and the simulation tests for a series of constituent sets and various constraint conditions can be conducted easily. In this way, the optimal formulation for the explosive can be determined, on the basis of the maximum heat of detonation and the lower cost.

Jan 1, 1997

By Mark R. Fritzen, Ted A. Fritzen

Anytime that blasting operations will be conducted near existing inhabited structures, vibration damage claims are a major concern of the blasting contractor. It has been our experience that even when vibration and airblast levels generated from a blast are well below accepted damage thresholds, damage claims can still arise. The single greatest source of damage claims is the element of surprise associated with not knowing that blasting operations are being conducted nearby. The second greatest source of damage claims arise from the inability to produce accurate and detailed records of all blasting activity which provides evidence that vibration and air blast levels from each blast had been taken by seismic recording equipment.

Jan 1, 1994