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By Jochen Maurer, Dr. Christian Hoyme, Dr. Hans Regler

Currently, it is very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. As a rule, companies depend on reports from on-site experts. There is no end-to-end digitalization due to the mobility of equipment and ever-changing locations. Equipment from different manufacturers, especially in special foundation engineering, is highly specialized. Any data collected by this equipment is recorded in proprietary formats and made available on the manufacturers' platforms. This exacerbates the situation, making simple analysis of performance indicators impossible. Most functions such as construction diaries, equipment utilization analyses, etc. are implemented only as standalone solutions. This does not allow for prompt visualization and intervention in critical process sequences because the construction site process is usually managed using a cost-based method. Furthermore, special foundation engineering requires a high level of expertise in an extremely wide range of construction processes. In this article, the results from a set of non-proprietary performance analysis tools are presented using numerous practical examples. Once a construction element is completed, the equipment data is immediately transferred to the platform using the latest cloud technology. Because the data is normalized, construction progress can be documented immediately, even for mixed equipment fleets. Bottlenecks can be immediately detected by visualizing the current performance of the production process, which is broken down into individual steps. Modern analyses of this equipment data improve quality, thereby providing better information about current performance. These sets of tools are essential for changing from the current monetary or cost-based method of process management to time- and bottleneck-oriented management. This makes it much easier to identify the critical path during projects. The article shows that processes can be documented and managed.

By Dale E. Berner

A new navigation dam at Olmsted on the Ohio River will be built "in-the-wet" using a lift-in construction method by the Washington Group/Alberici Joint Venture for the U.S. Army Corps of Engineers, Louisville District. Up to 4,000-ton precast concrete dam shell segments will be prefabricated on the Illinois riverbank and lowered into the river on a marine skidway and cradle. A 4,500-ton capacity catamaran crane barge will lift the precast concrete shells and lifting frames from the cradle, and transport them partially submerged to a piled foundation pre-installed underwater. Tremie concrete will be used to compositely connect the shells, piles and sheet pile cut-off walls. This paper focuses on the pipe-pile foundations for this half-mile long navigation dam, and for the temporary precast yard and marine skidway. The dam foundations are designed to resist large ground motions from the New Madrid Fault Zone, and selected production piles are designed to serve as landing piles to support the shells during the construction process. Specific foundation issues addressed in the paper include: pile load tests; production field testing requirements; controlled fixity 24-inch diameter pipe-pile design including seismic considerations; cut-off wall design; sheet pile cellular fixed weir design; isolation jOint design; and temporary works foundation designs for both the precast yard and the marine skidway, including testing of 42-in diameter pipe piles.

May 11, 2007

By D. Dreher Whetstone, Paul M. Blakita, Christopher M. Reith, Ravi P. Malviya

"Micro-piles are small diameter (5 to 10 inches), cast-in-place piles which can develop high load capacities by bonding with soil or rock. Micro-piles are particularly well-suited for moderate to heavily loaded structures requiring deep foundations in difficult subsurface conditions, such as karst, bouldery mine spoil, or unsuitable fills with concrete debris or other obstructions. Attempts to install conventional deep foundations including driven piles, drilled piers, or auger-cast piles are likely to be fraught with construction difficulties and disputes, delays, cost overruns, and may be unfeasible in some cases. Micro-pile installation equipment is very effective in installing foundations through such overburden or rock materials.This paper presents case histories of Micro-pile installations on two projects with difficult soil/rock materials. The project sites are located in Charles Town, West Virginia and Masontown, Pennsylvania.Charles Town, West Virginia ProjectThe Charles Town project entailed construction of a four-story pre-cast concrete garage. Triad Engineering, Inc. performed a geotechnical investigation for this project (Triad, 2001). The subsurface, geologic, and project specific information described in th is paper are largely based on the aforementioned geotechnical report.Ground ConditionsThe project site is located in Jefferson County, West Virginia, and is mapped to be underlain by the Elbrook Formation. This formation is described as argillaceous, dolomitic limestone with beds of dolomite and aphanitic and algal limestone (Dean, et al. , 1990). The carbonate rocks at the site were characterized as ""moderately solution-prone, highly calcareous and weathers differentially to produce a pinnacled or ""sawtooth"" top of rock profile. (Triad, 2001 )"" Overburden soils consist of low to high plasticity, fine grained residual soils formed by weathering of the parent carbonate rock. The residual soils include variable proportion of sand and rock fragments."

Jan 1, 2005

By Grischa Dette, Thomas Schröder, Holger Merski

For the construction of the tunnel for the new Berlin S21 light rail line, a construction pit had to be built below the crossing B 96 federal road. For this purpose, the construction pit M’ has been built beforehand as a preliminary structure for the later S21 Berlin. A crucial element of this structure is a 2.50 m deep reinforced concrete deck slab which carries the B 96. During the later construction of the S21, it became clear that the existing preliminary structure could not be used without major modifications. Consequently, the construction pit design was gradually upgraded – still with the aim of retaining the basic concept of a trough structure with a jet-grouting cut-off. As construction progressed, for reasons of stability it became necessary to develop a fundamentally new concept with an underwater concrete base replacing the jet-grouting cutoff. This paper describes the planning and construction of a cut-and-cover structure with an underwater concrete base – a layout that brings with it the difficult task of underwater excavation and concrete placing without direct accessibility from above. Special emphasis is placed on describing the innovative approaches in connection with a remotely controlled underwater dredger from the Norwegian offshore industry for excavation works. Furthermore, the sophisticated underwater technologies for concrete placing in the confined surroundings are described.

May 1, 2022

By Racquel Nottingham, Marc Mastrantuono

Micropiles often provide a favourable solution for many deep foundation problems especially when significant site constraints such as confined construction sites or vibration limitations have been identified. Often the durability of buried steel elements are heavily scrutinized in order to effectively determine the rates of corrosion and methods to reduce this while still maintaining the structural integrity of the engineered solution. Practices such as sacrificial corrosion loss and the introduction of plastic sheaths have become the go-to methods of corrosion protection. Since the introduction of the micropile, other solutions have been developed, namely protection with an adequate grout encapsulation. This paper will explore corrosion protection of micropiles and the guidelines provided in the published codes and norms. Since few codes define the exact way to verify the durability of these micropiled structures, the existing data is presented and the analysis of grout encapsulation as an effective corrosion protection method is evaluated.

Oct 1, 2022

By Christian Hoyme, Jochen Maurer, Hans Regler

Up to today, it has been very difficult to obtain qualitative and quantitative information about the status and production process of a construction site. It is becoming more and more important to be able to analyze this process so as to notice bottlenecks and interruptions on the site early on. The high costs of each shift in special foundation industry mean that making the wrong decision and/or interruptions can put the financial result at risk. Previously, keeping reliable data meant manual process documentation. This was done either by an additional staff member (incurring high additional costs for training, education, etc.) or by the equipment operators. The latter is critical, because they have to initiate every process step change, leaving no time to log data separately. Studies have shown that there are considerable deviations from the actual process steps. In this paper, a seamless, automated method will be introduced to analyze the construction process. This method recognizes each process step from the equipment data. The main purpose of the data recorded by the piling rig is the need of quality reports and now basis for the presented analysis. Here, a method was successfully transferred from theoretical computer science (compiler construction field) to find application for process recognition. Because the execution of works in special foundation construction can always be defined sequentially and therefore also practiced sequentially, recognition can occur step-by-step. Our method always recognizes the next step, so it does not have to monitor as much data at the same time. Individual trigger points are easier to define. Unlike solutions that are based on a global approach and allocate suitable process steps to data patterns, thereby also creating gaps, the presented method is always seamless. Furthermore, this method can be applied regardless of time or location provided that the necessary machine data is available, which is normally the case with production data logging. This means that construction sites even from the past can also be analyzed and the results used for comparisons. The first results from the analysis of a complete continuous flight augering (CFA piles) installation process of a construction site will be presented.

Sep 8, 2021

By Abid Adekunte

"Whilst safety is considered to be of high priority in every aspect of engineering projects, it is equally important for designers and contractors to be continually aware of their obligations to the immediate environment and the society as a whole. These include responsibilities to minimise the amount of nonrenewable natural resources and energy used on projects, to reduce carbon foot prints on projects, to minimise the quantity of wastes produced on projects, to minimise the level of pollution on construction sites and to reuse materials and waste products whenever and wherever possible.In other words, professional engineering practice needs to be accompanied by an underlying fundamental objective to improve, restore and sustain the environment. However, achieving this objective requires continuous collaborative interaction and effective communication between the different specialists involved on every project from the early stages. In addition, developing a well-thought-out economical solution is key to achieving the sustainability aspect of the above objective.This paper focuses on the design, construction and management of a recently completed large multi-level basement scheme in Central London, with greater emphasis on collaborative approaches taken by the design engineers, commercial managers, construction managers and site operatives to deliver the most reasonably economical and sustainable solutions to the client. Solutions were based on combinations of general and specialist engineering knowledge, with due considerations for health & safety, sustainability, cost, practicality, time and community requirements.INTRODUCTIONUnderground structures have become vital components of urban life worldwide e.g. tunnels serve many water, wastewater, highway and railway schemes, basements have been incorporated into many urban commercial, institutional and residential developments, while many public underground car parks have been built to deal with the incessant problem of insufficient surface parking spaces in busy urban centres.The safe design, construction and maintenance of underground structures have been well-mastered by the deep foundation industry over the years. However, just like many other areas of engineering, aside the need to satisfy safety requirements, underground construction practice is now faced with a new set of requirements; the demand for more sustainable and cost-effective solutions, with reduced environmental and societal impacts. Designers and managers of underground construction schemes are now compelled to minimise the use of natural resources and energy, to minimise the amount of waste produced, to minimise the level of environmental pollution, noise and disruption to traffic and normal societal life at ground level around underground construction sites. In addition, the recycling of site wastes and reuse of materials have now become important aspects of underground space development. Considerable effort is being put into promoting sustainable development across the industry."

Jan 1, 2017

By H. R. Shen

Cushion materials are one of the most important links in an efficient piling system. In the past, little has been done in China on this problem, so engineers are still used to those traditional woods, papers and coir ropes. In this paper, the SOA of piling cushions, their testing method and parameters used in wave equation analysis for piling are briefly reviewed. The static and dynamic mechanical characteristics of 3 types of cushion material have been determined in laboratory and suggestions about testing method and evaluation of test results are given.

Jan 1, 2010

By G. G. Meyerhof

The paper reviews the state of the art of estimating the bearing capacity and settlement of pile foundations in sand and clay soils, including the effects of pile installation, scale effects of pile size and embedment and non-uniform soil conditions. The lateral resistance of pile foundations and effects of eccentricity and inclination of the load on the bearing capacity and movements of pile foundations in sand and clay are considered on the basis of some recent investigations.

Jan 1, 2010

By Z. C. Chen

Based on the analysis of load test data of long floating piles in soft soil regions, the expressions of load-transfer function of pile shaft and tip for soft soils are presented in this paper, and the data of cone penetration test are suggested to use for calculating the parameters of load-transfer functions. For the loads of pile within the range of the working load of pile, the estimated pile stiffness by the suggested method in this paper are in satisfactory agreement with the results of load tests. The current Vijayvergiya's method and Satowa's method also are used to calculate pile stiffness in soft soil for comparison.

Jan 1, 2010

By Wang Lushuang

This thesis is devoted to the research of the interaction between pile and foundation soil by boundary element method (BEM for short). The interaction is simulated by the interaction between two different elastic mediums. The foundation soil is simulated by the two-dimensional elastic half-plane, and the pile by the two-dimensional elastic finite plane. Therefore, the calculating models made by the paper's author would come more closed to the actual conditions. The elastic behaviour of the interaction between pile and soil, and the whole course of pile ultimate load are analysed in the thesis, and the relevant applied computer programs "BEME", "BEMPA" are designed by the paper's author. The bearing power of single pile can be worked out by the program "BEMPA", it has compared with staic loading tests of pile, and the results are in conformity to actual conditions. So it can be drawn that the BEM for studying on interaction between pile and foundation soil made in the thesis is more simple, more precise and more practical in actual project.

Jan 1, 1991

By Mary Ellen Bruce

Let me first address the issue of the wet grab samples. The wet grab samples that were attempted to take on the Central Artery were hindered by the fact that the way the mixing was being done was only by injecting grout on the way out, during withdrawal of the mixing tools. They would auger down to the required depth (usually with some water being injected), which took anywhere from 45 minutes to an hour, and then when coming out, the grout would be injected with grout. That was leaving a column of grout in the center where the shaft had been (i.e. inside of the blades of the mixing tools), which would end up being something like a foot in diameter because the pipe that was used for the drill shaft was a foot in diameter. So we had 10 inches to a foot of almost pure grout in the middle of our column and then we had 2 feet on either side that was mixed soil cement. So when they went down with the wet grab sampler not knowing where that was in the column sometimes they/we were getting strengths of 1500 psi, and sometimes they/we were getting strength of 500 psi or 100 psi. So what was it that we were taking into the wet grab sampler? In those cases you don't really know, but it wasn't representative of the core samples we were taking. We were purposely not coring in the center because we knew that was going to be high cement content, almost pure grout. So the issue of wet grab sampling particularly on this project, the Central Artery Project, was that we didn't really know what we were sampling. What becomes an issue with wet grab sampling in other projects is that you have to have another device (machine) in most cases, a cherry picker crane or something similar that can raise and lower with a beam that is used to forces the sampler down into the freshly mixed soil-cement. And regarding economics, is it more economical to have that crane standing by with its operator or to have a drill rig to come along later and do the coring and take the material out that's fairly identical to what you're finding in situ? The complaint of micro-fracturing in the core samples as you're taking the cores was raised by Seiko as causing large strength reductions. But, if you're doing it carefully, then I don't think that's much of an issue anymore, on research basis perhaps but not on a practical level.

Feb 10, 2003

By Z. Q. Wang

The author is trying to clarify the existing problems in designing and laying out dynamic consolidation for soft ground improvement. Field testings and observations including vibrational parameters, pore pressures, stereoscopic photogrammetry etc. were run in order to trace the real behaviour of ground movement during tamping. It is believed that all the data got from the field work are rather informative and illustrative than that from theoretical modelling in the laboratory, thus some highlights relating effective thickness of compaction, maximum spacing between compaction points, number of blows for optimum tamping and seismic attenuation for environmental consideration are given.

Jan 1, 2010

By Bengt H. Fellenius

An upgrading and straightening of a highway included building a bridge across a small river. A routine site investigation was initiated to determine the conditions for designing the foundation of the bridge. The proposed bridge was a two-lane highway bridge in one span with a total length of 30 m (100 ft), as indicated in Fig. 1. It was to be placed about 20 m (66 ft) upstreams of the bridge for the existing highway. The site investigation included one boring at each abutment with soil sampling and in-situ vane testing and placed about halfway up the slope from the small river at ground surface elevation + 54 m. Within the investigated maximum depth of 40 m (130 ft), the soils at both borehole locations consisted of a thin clay crust over a thick deposit of soft sensitive clay with a natural water content of about 70 % and a liquid limit of about 60. The undrained shear strength below the crust was about 20 KPa (400 psf) and increased slightly with depth. The sensitivity was high, about 40.

Jan 1, 1987

By Alice DiDonna

The heating and cooling of buildings worldwide represent a large amount of a country?s energy needs and are major sources of CO2. Therefore, decreasing the environmental impact of residential and office buildings is of crucial importance. Energy pile foundations are a sustainable solution to this problem and constitute a local, renewable and environmentally friendly resource. They are also in accordance with current energy policies. A system of pipes installed within the concrete with a heat carrier fluid that circulates through it can extract heat from the ground to satisfy the need for heat during the winter and expel excess heat resulting from air conditioning during the summer. Consequently, the foundation is subjected to a thermal load, which results in additional stresses and strains that must be considered in the design process. Despite the fast spread of this technology in the last decade, there is still a lack of knowledge about the thermo-mechanical behavior of energy pile foundations. Consequently, design approaches and guidelines are limited. Here, a new geotechnical method for the design of energy piles is illustrated based on the quantification of the additional thermal effects that appear inside the foundations. The method is based on the load-transfer curves approach and has been implemented into a numerical tool called ThermoPile. The software is presented and validated through a developed analytical solution and the results are compared with real in situ experimental tests.

Jan 1, 2011

By Lin Li

A reliability based analysis method for a drilled shaft stabilized slope system is presented in this paper. In the past effort, a deterministic method using the limiting equilibrium method of slices for determining the global factor of safety of a slope reinforced by a row of drilled shafts was developed using the soil arching concept. The drilled shaft stabilization mechanisms for the slope were treated as the drilled shaft induced soil arching, which reduces the driving forces on the down slope side of the drilled shaft. The effect of drilled shafts induced soil arching on the reduction of the driving stresses in the limiting equilibrium slope stability analysis was quantified by the load transfer factor through extensive finite element simulation studies. A semi-empirical equation was also developed for expressing the load transfer factor as a function of the soil properties, including strength parameters and unit weight as well as the slope geometry and soil profile, the location and spacing of the drilled shaft, and the dimension of the drilled shaft. However, due to the inherent uncertainties of the soil properties and the model error of the semi-empirical load transfer equation, a modification of the deterministic method into a probabilistic method is developed in this paper. The Monte Carlo statistical method is used to generate random variables for the soil strength parameters based on the prescribed probability characteristics, including mean, COV, and the probability distribution function. In addition, the modeling error of the load transfer factor is also treated as a random variable in the Monte Carlo simulation method, in which the mean, COV, and probability distribution function for the bias of the semi-empirical equation are used. The developed theories were coded into a computer program for analyzing complex slope geometry and slope profile conditions. Two examples are shown in the paper to illustrate the analysis results of the developed probability approach for determining the reliability of a drilled shaft stabilized slope system.

By Lin Li

A reliability based analysis method for a drilled shaft stabilized slope system is presented in this paper. In the past effort, a deterministic method using the limiting equilibrium method of slices for determining the global factor of safety of a slope reinforced by a row of drilled shafts was developed using the soil arching concept. The drilled shaft stabilization mechanisms for the slope were treated as the drilled shaft induced soil arching, which reduces the driving forces on the down slope side of the drilled shaft. The effect of drilled shafts induced soil arching on the reduction of the driving stresses in the limiting equilibrium slope stability analysis was quantified by the load transfer factor through extensive finite element simulation studies. A semi-empirical equation was also developed for expressing the load transfer factor as a function of the soil properties, including strength parameters and unit weight as well as the slope geometry and soil profile, the location and spacing of the drilled shaft, and the dimension of the drilled shaft. However, due to the inherent uncertainties of the soil properties and the model error of the semi-empirical load transfer equation, a modification of the deterministic method into a probabilistic method is developed in this paper. The Monte Carlo statistical method is used to generate random variables for the soil strength parameters based on the prescribed probability characteristics, including mean, COV, and the probability distribution function. In addition, the modeling error of the load transfer factor is also treated as a random variable in the Monte Carlo simulation method, in which the mean, COV, and probability distribution function for the bias of the semi-empirical equation are used. The developed theories were coded into a computer program for analyzing complex slope geometry and slope profile conditions. Two examples are shown in the paper to illustrate the analysis results of the developed probability approach for determining the reliability of a drilled shaft stabilized slope system.

Jan 1, 2017

By Kyle A. Kershaw

The City of Grand Forks, North Dakota obtains drinking water from both the Red River and Red Lake River through a system of raw water intakes, shallow pipelines, and pump stations. However, during flood events, the City often loses access to the system, as evidenced during the record flood event in 1997. As a result, the City decided to construct a new gravity raw water intake system, including a pump station at the base of a 65-foot-deep, 60-foot-diameter caisson, behind a new levee system. Because of high design flood elevations and connectivity of river head to underlying soils, uplift resistance was required for the caisson. A total of 37, 2-foot-diameter, augered cast-in-place (ACIP) piles were chosen to provide uplift resistance. Because of the difficulties associated with installation of piles within the confined space of the constructed caisson and basal stability concerns, installation was completed from the existing ground surface to a depth of 120 feet. Several design and construction issues arose, including squeezing ground during pile installation, placement of long reinforcing bars, and installation of a dual material pile. A dual material pile was required to ensure that the ACIP pile below the base of the caisson was structurally sound and the pile above the base of the caisson could be easily excavated during sinking of the caisson. This paper discusses the solutions to each of these issues, as well as construction sequencing, load testing and integrity testing of the ACIP piles, and the successful completion of the project.

Jan 1, 2003

By Jesus Gomez, Mary Nodine

Rigid inclusions are widely used in the U.S. as a ground improvement tech- nique, particularly for industrial, low- rise and highway applications with poor subsurface conditions, where control of settlement is necessary. Rigid inclu- sions consist of grouted or concrete elements typically 12-24 in (305-610 mm) in diameter that may or may not be reinforced with a center bar. Typical soil conditions where rigid inclusions are feasible might consist of a surface layer of fill and natural, granular soil, followed by a stratum of soft silt or clay overlying a dense or stiff formation. Rigid inclusions are installed from the existing ground surface or suitable work platform, through the surface soils and through the soft, compressible layer, and into the deeper layer, which is less susceptible to compression- induced settlement. Typically, when used to support an extended area surcharge, the inclusions are installed in a rectangular or triangular pattern at regular spacings ranging from 5-12 ft (1.54 m), depending on a variety of factors. The rigid inclusion system is often capped with a load transfer platform (LTP), whose function is to direct a significant portion of the applied load toward the rigid inclu- sions. Additional load is transferred to the rigid inclusions through the upper fill soils above the compressible layer. The rigid inclusions transfer the applied load axially to their tips and into the deeper layer. In the U.S., rigid inclusions are mostly installed using displacement auger systems. The use of a dis- placement auger has significant advantages. It produces zero to near- zero spoils, which is an important environmental consideration. The

May 1, 2023

By Andrew Pontecorvo, Steven Lowe, David Sposito

Buildings with large height-to-width ratios require foundations with significant uplift resistance. This paper presents a case study of the permanent rock tiedowns installed for One Manhattan West, a sixty-seven-story office building in midtown Manhattan. Site access and schedule dictated the size of the equipment for installing the tiedowns would be limited to drilling a 16 inch (406 mm) diameter hole. A three bar configuration of 3 inch (76 mm) diameter high strength threaded bars was chosen to develop an allowable capacity of 923 tons (4060 kN) per tiedown. Although the quality of the rock at the site was generally high, a challenging geologic condition emerged during the installation of one of the tiedowns requiring a creative installation procedure. Although the three bar configuration performed relatively well there are challenges with loading and testing this bar arrangement. Unlike single bar tiedowns that are typically tested with a high success rate, testing of a multiple bar system can result in some unsatisfactory results. This may be attributed to the installation challenges, difficulty loading each bar uniformly and/or the method of monitoring the test. Understanding the complexities is necessary to improve the testing results and achieve similar reliabilities of single bar systems.