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Mount Isa Mines' Hilton Mine was brought into large-scale production in 1990/91 at a time of sharply falling metal prices. To ensure the operation's survival and eventual prosperity there was an urgent need to reduce operating costs and increase revenue. A target of a 40 per cent increase in productivity over five years was set. Strategies to obtain the required improvements were developed on the basis of greater involvement and increased contribution from the workforce, major changes to the mining methods and the development and application of new technology. This paper describes the organisational, operational and technological changes that have been implemented at Hilton and presents the results achieved to-date.

Jan 1, 1993

The use of teleoperation in mining is increasing due to requirements to improve safety and reduce the number of people required to work in remote and difficult environments. We recently completed a project to develop a teleoperated control system for a rock breaker at an iron ore mine in the Pilbara region of Western Australia, with the objective of demonstrating the feasibility of remote rock breaking over long distances. This required controlling both the rock breaker and an array of pan-tilt-zoom (PTZ) cameras using joysticks. Controlling the cameras distracted operators from the primary task of controlling the rock breaker to position and fire the hammer. This lengthened task times as both the operator's attention and their hands have to swap between different control interfaces. In this paper, we present a novel design using human eye gaze as an interactive input for the remote camera control. It follows a simple and natural design principle: Whatever you look at the screen, it goes to the centre. A prototype system has been implemented by integrating computer vision based eye tracking technology, with the advantage of being real-time, robust and marker-less. We conducted a user evaluation, where users undertook a control task while obscuring the direct view of the working area and using a remote camera to transfer the live video stream as the visual feedback. Subjects were required to participate in the experiment using eye tracking camera control and traditional joystick control respectively. The statistical analysis of objective measures indicated that our novel eye tracking control significantly outperformed the joystick control. The results of the post-experimental subjective measures also revealed much higher user preference for using eye tracking control, which provides clear evidence that this design is a better interface for remote camera control in mining teleoperation settings.

May 1, 2010

By Robbilliard K. R, Floyd J. M

The problems facing the metallurgical industry from the viewpoint of the range of unacceptable residues, flue dusts and slags currently produced from the electrolytic zinc process, electric arc furnace scrap treatment, and blast furnace operation in lead smelting and the Imperial Smelting Process (ISP) are addressed. The application of the Ausmelt technology is discussed and analysed for the pyrometallurgical treatment of zinc plant residues, steel plant flue dusts and lead blast furnace and ISP slags, as well as the more complex issue of smelter modernisation to avoid production of zinc plant residues in the future. Processes developed from pilot work are described and indications of the economics of treatment of electrolytic zinc plant neutral residue and jarosite are given.

Jan 1, 1993

lbis new concept in geology is introduced by a reinteipretation of the Archaean stratigraphy of the greenstone belts of the Yilgarn Craton of Western Australia. Evidence is presented to show that the recorded Archaean succession of the Eastern Goldfields Province is composed of two distinct groups of mafic/ultrarnafic and felsic igneous rocks which, together with sediments, form alternating sequences represented by Cycles 1 to 4; Cycle 5 consists entirely of sediments. Recorded stratigraphy for the Murchison and corre1atives of the Southern Cross Subprovinces conform to this pattern. The five basic components are referred to as Unit 1 to Unit 5. A major erosional unconformity between Units 3 and 4 extending across the Craton is identified as a locus of potential major gold occurrence, including fossil placers, where suitable structural situations exist; Units 1 and 3 are identified as potential hosts of gold and nickel deposits; Units 2 and 4 for gold and base metals.

Jan 1, 1994

By Christie AB, Bull VH

The geological environments of gold deposits are reviewed in relation to the strong resurgence in exploration for gold since 1979. The resurgence is due mainly to New Zealand's geological endowment with gold and its history as a gold producer. Major past production was from Cenozoic placers of Otago and Westland, late Cenozoic epithermal deposits of the Hauraki Goldfield, and the respective Paleozoic and Mesozoic lode deposits of the Reefton and Otago Goldfields. These same geological environments are the targets of current exploration, mainly in extensions of previously mined deposits. On the Westland and Otago Goldfields alluvial and fluvioglacial gravel placers, mainly representing lateral and depth extensions of previously worked ground, are being mined and prospected. Gold production in 1984 was exclusively from these deposits, and the development of mobile concentration plants has resulted in a great increase in mining activity. Mineralised zones adjacent to previously mined lodes in the Hauraki Goldfield, Reefton Goldfield, and at Macraes Flat (Otago Goldfield) are being intensively explored. At Waihi (Hauraki), an open-pittable resource of about 10 million tonnes of ore has recently been delineated. Some new deposit types and little explored environments are also receiving attention. They include: gold-sulphide quartz veins hosted in an alkaline granite dike in west Nelson; hot spring type gold deposits in fossil geothermal (epithermal) systems of Northland, the Hauraki Goldfield and the Taupo Volcanic Zone; and marine placers off the West Coast where an area of auriferous gravels has been outlined near Hokitika. There is potential in known deposits and prospects currently being evaluated for a large increase in gold production by the early 1990s.

Jan 1, 1986

By James S. E

Financial risk of environmental problems is the key to many important business decisions within the mining industry. Massive uncertainty makes it difficult to choose a strategy for managing environmental problems to reduce corporate financial exposure to environmental impairment. A correct and practical method exists to clarify the risks and help make decisions. A case study on an insurance problem illustrates the method.The approach used is to translate existing data on environmental problems into probabilistic expressions of financial risk, and organise the expressions to reveal alternative solution strategies for the insurance problem.

Jan 1, 1993

By D J. D'Astoli, M D. Goodz

In 1993 a detailed review of drill sample yuuluy was rouxluard through twin and triplet drill holes using open hole, crossover suhreverse circulation (RC) and diamond drill methods. Advances in face-sampling RC methods demanded a further review of the validity and reproducibility of drill sample data. A program was undertaken to drill three RC holes using the latest technology (new face- sampling bits, dust suppressers, cyclones and compressors). Volumetric and mass studies were undertaken to review sample recoveries. Modal analyses on indicator minerals were logged to interpret the relative degree of mineralisation. Ambiguities in the results were immediately apparent and the consensus was for follow-up twin diamond holes using HQ3 coring tubes. The most mineralised RC hole was selected for the first twin diamond hole. This RC hole (MS 313) encountered one intersection of >0.47 g/t; in contrast the diamond hole (MS 342) had nine intersections at > I g/t. Results at hand show definitively that face-sampling RC drilling is not acceptable as a method of exploration for gold deposits of the Woods Point type. Furthermore it is demonstrated that RC drilling should not be used for any type of exploration of high-grade gold vein deposits related to highly fractured or porous hostrock, or areas of previous mining activity. Methods are proposed for reviewing of rates of sample recovery, distribution and cross-contamination. Comparisons also show that in limited metreage reconnaissance drill programs, diamond drilling is more similar to percussion in per metre costs, than it is credited with, and always provides more bang for the Buck.

Jan 1, 1997

By Koh P. T L, Varnas S. R

Fluid flow, heat transfer and combustion in a nickel flash smelter have been investigated by numerical modelling and flow visualisation. The three-dimensional numerical model incorporates turbulent two-phase fluid dynamics, radiative heat transfer and combustion. The main features include the use of the k-E turbulence model, the Lagrangian tracking of particles, radiative heat transfer based on the spherical harmonics method, and chemical reactions. The predicted flow fields are in good agreement with data obtained from a series of flow visualisation experiments on a cold water model. The interaction mechanism between the fluid flow and the solid particles is examined for a range of particle sizes both with and without injected oil in a series of simulations. The heat transfer in the shaft is dominated by combustion and radiation, whereas the ignition of particles is influenced by the particle size and the added oil. Flow and temperature fields for both gas and solid particles are presented as well as the fraction of sulphur removed from the particles.

Jan 1, 1992

By Tobin GJ

Testwork carried out in the cooling water circuit at the Yabulu treatment plant of the Greenvale Joint Venturers (Metals Exploration Queensland Pty. Ltd. and Freeport Queensland Nickel Incorporated) since 1980 has resulted in significant improvements to both fouling and corrosion control. At the same time corrosion inhibitor costs have been reduced.Acrylate-type silt dispersants were identified as the most effective means of sediment control in the circuit. An increase in the cathodic component of the corrosion inhibitor coupled with a relatively minor adjustment to water pH has yielded a two to three fold reduction in corrosion rate. It has been established that these lower corrosion rates can be sustained in the face of a 20% reduction in corrosion inhibitor addition rate. Further improvements are indicated with a change of raw water algicide.

Jan 1, 1985

By Svenson D

For fully effective information to be obtained from exploratory drilling for coal, drilling programs should be planned systemati- cally in successive stages, on the basis of existing geological criteria and information collated during each stage. In this way, drilling can be executed with optimum economy, aided by auxiliary geophysical techniques wherever these may be appropriate. The object- ives of the programs must ultimately include an adequate assessment of mining conditions as well as thorough evaluation of coal quality. The first of these objectives is not always appreciated by both geologists and mining engineers engaged in supervising drilling pro- grams, often resulting in the need for more additional drilling and more expense than would otherwise be required. To achieve all of these objectives as effectively as possible, the drilling should be supervised by well qualified personnel experienced in working in a multi- dicipline, professional mining, geological and engineering team.

Jan 1, 1977

A combination of new radiometric age dates, local field relationships and the regional tectonic history indicate that the low sulphidation, fault breccia-hosted, epithermal gold-silver mineralisation at Umuna is related to continental rifting processes rather than subduction induced deformation and magmatism. K-Ar and Ar-Ar age dating of secondary sericite associated with the gold-silver mineralisation indicates that the alteration crystallised between 4.0 and 3.2 Ma, whereas relative age relationships and SHRIMP II U-Pb dating of the abundant Boiou porphyry intrusions on Misima confirm that the calc-alkaline plutonism is significantly older (8.1 f 0.4 Ma) and related to a different tectonothermal event. The Woodlark Basin sea floor spreading centre occurs to the north of Misima and has continued to propagate westwards, into the continental basement of the Papuan Peninsular, since the end of the Miocene. The westernmost tip of sea floor spreading centre is presently to the east of the D'Entrecasteaux Islands but would have been to the east of Misima roughly 4 Ma. Many of the young tectonothermal features in the D'Entrecasteaux Islands (hydrothermal activity and associated epithermal mineralisation, metamorphic core complex exhumation, detachment faulting, peralkaline volcanism, half graben type basin formation) can be attributed to major extensional deformation ahead of the propagating rift system. Similar tectonothermal features on Misima are temporally associated with the epithermal gold-silver mineralisation at Umuna, suggesting that the D'Entrecasteaux Islands are a modern day tectonic analogue for Misima at the time of precious metal mobility and deposition. The rapid exhumation of high grade metamorphic rocks and localised

Jan 1, 1997

By Greenhalgh L. P H

The opportunities offered by an increasingly volatile world invite the international consultant or engineering services contractor to broaden attitudes, diversify interests, expand capabilities, retain and develop specialist skills and base judgements upon sound principles and solid experience. The wide-ranging scope of this review reflects such a change but the topics of discussion are not intended to be exhaustive or to detract from many other current developments.The subject of environmental protection, effluent control and pollution prevention is a primary consideration in the application of many mineral processing technologies but is not covered here. There is an array of developments relating to noxious gas emissions and toxic wastes and the paramount importance of this matter justifies comprehensive conferences dedicated solely to the application of suitable measures. This review concentrates therefore on the main stream processing techniques for the primary recovery of values.

Jan 1, 1993

By den Drijver J

Worldwide, hard coal mining is being carried out at ever increasing depth, and has, therefore, to cope with correspondingly increasing methane emissions. About seven per cent of global methane emissions are caused by coal mining. Beside carbon dioxide, chloro-fluorocarbons (CFCs) and nitrogen oxides, methane is one of the most significant `greenhouse' gases. It is mainly through the release of such trace gases that the greenhouse effect is brought about. Reducing methane emissions is therefore an important problem to be solved by the coal mining industry. This paper begins by highlighting some of the fundamental principles of methane in hard coal mining. The methane problem in German hard coal mining and the industry's efforts to reduce methane emissions are presented. The future development in German hard coal mining is illustrated by an example which shows how large methane volumes can be managed, while still maintaining high outputs at increasing depth.

Jan 1, 1995

The scheme of rehabilitation of surface plant commenced in 1936, included the provision of improved and more hygienic changing and bathing facilities for the employees.At that time the Thompson's Shaft section of the British Mine was being prepared for a resumption of operations, and it was decided to repair and re-equip the existing building. Thus any new scheme adopted could be given a thorough trial, and the proved arrangement used as a basis for the contemplated new main changehouse on the North Section.Investigations were carried out to determine the most suitable arrangement for the Thompson's Shaft changehouse, to provide for a total of 120 men, with particular regard to the internal fittings and fixtures. Also, as the mining conditions were such that a large proportion of clothes worn underground by miners, etc., were wet by the end of the shift, the problem of drying these clothes in the availaole time from a man coming off shift to his commencing again some sixteen hours later was one of the most important to be dealt with.The changehouses in use on the North mine section of the lease were provided with racks around the walls for the men to hang their street clothes on, and a section was partitioned off to house the mine clothes and their drying facilities. The actual drying was carried out by means of hanging the wet clothes over racks between which ran pipe coils heated by means of hot water circulated from the hot water boiler supplying the showers.This method had proved to be far from satisfactory for several reasons, the main objections being:-

Jan 1, 1940

A conventional Bucket Wheel Excavator (BWE) system with conveyor transport, mobile tripper and spreader was commissioned at the Goonyella Mine in 1982. The system was introduced to prestrip ahead of dragline excavations and was specified to remove 7.5 million cubic metres per annum in ground somewhat harder than that inwhich bucket wheel excavators are normally operated.This machine has, since 1982, moved more than 77 millionbank cubic metres of material and has been relocated twice. Extensive trials have been undertaken including digging blasted rock.

Jan 1, 1992

A form of wet pelletization is described where the bridging of the individual particles is achieved by a second liquid phase that pref- erentially wets the suspended solid particles. The phenomenon can be used to obtain efficient separation of solids from carrier liquids, to form spheres from finely divided solid materials, and to separate selected constituents from a body of mixed solids. Typical examples of each of these applications are presented.

Jan 1, 1974

The dielectric properties of practically all oxide and sulphide ore minerals are such that they heat rapidly when irradiated with microwaves particularly at the standard frequency of 2450 MHz. The presence of carbon or low rank coal mixed with the minerals still further enhances the heating rate. Amongst the patented technologies being investigated are: (i) the direct reduction of oxides with or without carbon included in the pellets or briquettes; (ii) microwave precursor heating of composites ahead of smelt reduction; (iii) microwave smelting of ore or concentrate mixtures with carbon, sometimes assisted with oxygen. Microwaves appear to stimulate endothermic reduction reactions as readily as they do exothermic oxidation reactions. Being a method of achieving "bulk" heating, composites or columns of ore-char blends rapidly heat throughout rather than from the outside inwards as in conventional heating. The microwaves of themselves do not generate any gas - the only gases to be cleaned are the products of reaction in the composites or blends, plus the products of oxygen smelting. In the case of sulphide composites, depending on the quantity and type of low rank coal or char present, sulphur may be eliminated, and collected, in the elemental form. Furthermore, reactions seem to take place at lower temperatures than in conventional smelting but no doubt at the "points" where actual reactions are taking place the atomic or molecular vibrations are such as to satisfy the laws of thermodynamics. Examples are given of the production of unusual products of smelting sulphide concentrates and also the alloys produced from refractory minerals such as chromite and ilmenite. The techniques have been used to produce products with as wide a range of melting points as relatively pure tin and tungsten-molybdenum alloys. Special equipment is being designed and evaluated for these new fields of pyrometallurgy.

Jan 1, 1989

By Simpson JF, Murrie SJ

In determining new areas for slag disposal a foamed slag aggregate has been developed for use as a skid resistant material. The foaming of the slag does not rely on the use of water, but rather on the slag chemistry. Laboratory test results indicated that a product having good skid resistant properties has been prod- uced. A section of road is being assessed for performance of the aggregate in a surface dressing application under heavy load. The results from the test section after seven months have shown that the foamed slag is suitable for this application. Further test sections are now being considered.

Jan 1, 1979

The objective in design of an excavation in a jointed rock mass is to achieve a prescribed degree of control of rock mass displacement around the excavation. Any excavation in jointed rock usually involves slip and separation along discontinuities as well as translation and ro- tation of constituent rock blocks. Thus, any acceptable model of behavior around an excava- tion must be capable of simulating the force displacement paths followed by the constituent elements, including rigid body translation and rotation. The distinct element method models such behavior by simulating the rock mass as an assemblage of rock blocks which interact through corner and edge contacts. Discontinuities are regarded as boundary interactions between blocks with joint behavior prescribed for these inter- actions. Introduction of structural element logic allows a variety of installed support sys- tems to be modeled. The response of the support to axial, transverse, and flexural loads is based on explicit algorithms similar to those used in the distinct element formulation. This allows large displacements and rotations and general non-linear constitutive behavior for both the support elements and the interface with the rock. This paper describes both the distinct element and structural element formulations and demonstrates several applications involving sup- port interaction with jointed rock.

Jan 1, 1987

By Russell P

Polyurethane resin (PUR) is extensively used in almost all coal producing countries. On the local scene, PUR components suitable for underground application were selected and subsequently, trials were carried out at several coal mines. This paper describes the work at Pikes Gully Colliery (B.P.3Coal), where water flow rates of up to 4.5 m (1000 gallons) per minute, were reduced to 1-1.5 m /minute at the tirst stage of application. Subsequent trials were carried out at West Cliff Colliery (Kembla Coal and Coke). A variety of PUR chemical mixtures were tested in coal ribs and in the roof of intersections and roadways. The trial results are presented with all particular details. Using the PUR injection method, the roof, at the most difficult intersection, was stabilised and 'de-bonded' roof bolts were re-sealed. At Pikes Gully and West Cliff Collieries, 2 tonnes and 3 tonnes of PUR chemicals were injected, respectively. The technique, primarily based on German experience (Bergwerksverband), was used by Delta Control Systems Pty. Ltd. ACIRL was closely associated with the trials, which were monitored by installation of the measuring Stations.

Jan 1, 1986