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By Bidjan Ghahreman

A total of 120 micropiles were constructed for foundations of a new selective catalytic reduction (SCR) unit in a coal-fired power plant east of Kansas City, Missouri. Construction was performed under restricted overhead conditions because of the existing facilities. The subsurface profile included about 70 feet of overburden composed of granular fill, stiff to very stiff cohesive material, medium dense sand, and very dense gravel. The bedrock was composed of alternating layers of shale and claystone (weak rock) and limestone (strong rock). It was decided that the bond zone would be entirely in the bedrock. The design rock profile along the bond zone was composed of 10 feet of shale and claystone underlain by 10 feet of limestone, which in turn was underlain by shale and claystone. To achieve the design compression and uplift capacities of 100 tons and 60 tons, respectively, a length of 23 feet was determined for the bond zone. Compression and uplift load tests were performed to verify the design. IBC-2000 elastic line, Decourt (1999) extrapolation, and Chin-Kondner extrapolation were used to interpret the load test results. The interpretation of load test data indicated that both compression and uplift capacities far exceeded the respective design loads. Spring constants of 397 tons per inch (T/in.) (in compression) and 290 T/in. (in uplift) were estimated from load tests at respective design loads. During the compression load test, no sign of creep was observed after the applied load was maintained at the design load (100 tons) for two hours.

Jan 1, 2009

By Douglas L. Scaggs

Over the past several years, pile foundations have grown to meet the demands of larger and heavier structures. As the foundations have grown, so has the need for larger and more robust piles to carry the increased loads. Seismic considerations have also required larger and tougher piles to withstand the added component of supporting structures during earthquakes. While H-piles, precast concrete piles, timber piles and small pipe piles have been the product of choice, many applications are now calling for much larger piling requiring larger equipment and presenting the contractor with new challenges. This paper is not intended to be a ?how to? guide as much as a discussion on the potential pitfalls a contractor should watch out for when considering a project where mega piles are required.

Jan 1, 2013

By F. Keith Jacobson

To be involved in the construction of a deep dredged caisson for a major bridge pier is one of the most rewarding and professionally challenging experiences one can have in the bridge construction business. That experience was doubled in the construction of the two deep dredged caissons for the Highway 82 Bridge over the Mississippi River near Greenville, Mississippi. The challenges and the construction risks associated with constructing these two dredged caisson pier foundations highlight the construction engineering innovation associated with major bridge pier construction. The 1,378-foot Main Span of the Highway 82 Bridge makes it the longest cable stayed bridge span over the inland rivers of the United States. The main piers for this bridge are supported on two dredged caissons measuring 80-feet by 122-feet in plan, founding 200-feet and 170-feet below the river surface. The challenges of constructing these caisson structures, sinking them through 70-feet of water to the river bottom and then excavating and further sinking them to the founding grade without exceeding the design tolerances, were enormous. The construction engineering opportunities for innovation included major breakwater structures to create a friendly environment in 11 ft/sec currents, the first time use of Articulated Concrete Mattresses for river bottom scour control, unique air dome design to maximize the buoyancy of the caisson structure while floating, a caisson guide system to assure positive control and positioning of the caisson during the initial sinking phases, and a comprehensive sinking plan to assure maximum control and minimum risk. Many of the innovative solutions to the construction challenges on this bridge will be incorporated into future caisson construction projects on the lower Mississippi River.

Jan 1, 2013

By W. Morgan NeSmith

"The DFI ACIP Pile Committee, in conjunction with the Florida DOT, completed an ACIP Pile installation monitoring and performance test program in late 2016 to advance the inclusion of ACIP piles in future specifications for bridges by state agencies. Piles of different diameters were installed for compression, tension and lateral testing, and one pile was extracted for visual inspection. This paper presents the pile installation, non-destructive testing and load test results of the program.INTRODUCTION The Deep Foundations Institute (DFI) Augered Cast-In-Place (ACIP) Pile Committee performed a ACIP pile installation and test program in the fall of 2016 to demonstrate a fully monitored installation of 18-in and 24-in diameter ACIP piles. The program included automated and manual installation monitoring, Thermal Integrity Profiling, compression, tension and lateral load testing (including monitoring of strain gages embedded along the compression pile shaft), and post-testing extraction of an installed pile for visual inspection.PROJECT DETAILS AND FIELD EXPLORATION A general program location map along with an aerial view of the property in Okahumpka FL is shown in Figure 1. Two Cone Penetration Tests (CPT) were performed at initial reaction pile locations R-6 and R-8 (Figures 2 and 3) The results from CPT R-6 indicated very loose soil conditions at depths below 55-ft, indicating potential relic sinkhole conditions. The test layout was subsequently rotated and moved south of CPT R-8.TEST PILE INSTALLATION DETAILS Seven piles were installed to either 40-ft or 60-ft below grade. Thermal Integrity Profile (TIP) wires were installed in all piles but varied to include one wire each attached to a steel center bar or one wire attached to the steel center bar AND four additional wires (each) attached the steel reinforcing cage installed in these piles. Additionally, the 24-in lateral and compression piles had four steel or PVC casings installed next to the TIP wires for testing by thermal probe and/or wire inserted into the casing."

Jan 1, 2017

By Ivan Hee

The 2.5km long bridge over the Beauharnois Canal and St. Lawrence Seaway is a major structure in the new Autoroute 30 project near Montreal. Foundations for the bridge consist of footings on bedrock, driven piles, and drilled shafts. This paper describes the design, verification, and construction of 1.85m diameter drilled shafts socketed into very strong and abrasive dolomitic sandstone. Two loading tests on sacrificial, heavily-instrumented, 1.18m diameter test shafts using Osterberg load cells were performed, with telltales installed to monitor a possible rock cone failure mechanism. The loading tests resulted in a revision to the initial design and provided a greater understanding of the cone uplift mechanism in rock. Insights gained are discussed and economies of the load testing program presented. Construction methodologies are also presented.

Jan 1, 2011

By Pirooz Barar

The new Stanley Hall building will house the center for bio-engineering and technology research for the UC Berkeley campus. The structure is located at the northeast part of campus, adjacent to Donner Lab, on the west side of Galey Road, approximately 600 ft. from the Hayward Fault. The building site has a complex geological formation. To the east there are clayey soil shale formations, and to the west there is greywake shattered sandstone. The water table is at 10 ft. below grade. The structure will consist of 6 levels below grade and 8 levels above grade, which calls for an 83 ft. deep excavation on the northeast side. There is an approximately 35 ft. grade differential between the east and west sides of the building. Because of this severe grade differential, as well as high water tables, the lateral forces on the building due to uneven earth pressures would have been 2 times the magnitude of the seismic forces. To mitigate the lateral earth pressures, a permanent Soil Nailed Wall, integrated with the structural system of the building was designed. PB&A, Inc.?s in-house design program ?Winslope? was utilized to design the system and the data obtained from a rigorous monitoring program, were used to calibrate several computer runs using Plaxis program.

Jan 1, 2004

By Manish Kumar

One of the recent advances in the field of testing of concrete piles is the Non-Destructive testing (NDT) of piles. This paper deals with a specific project where this technique was employed along with an extensive program of conventional testing methods to cross check the results. Conventional testing of the Bored, cast-in-situ piles involved taking full length concrete cores from piles to check physical properties such as core recovery, RQD, crushing strength and density of concrete. Additionally, a number of questionable piles were exposed and inspected and actual load tests were performed on selected piles. Concrete pour cards were used to compare actual Vs theoretical consumption of concrete. A direct comparison of the conclusions drawn from both these testing methods provided an excellent opportunity to better understand the intricacies of NDT technique. The study undertaken clearly indicated a need for developing clear guidelines and specifications for the use of this method of non-destructive testing of piles before the .method can be accepted as a useful quality control tool at the construction sites.

Jan 1, 1996

By Dennis Nottingham

The need for deep compaction of submerged granular soils has led to improvements in this area. In 1971, L.B. Foster Company personnel patented a method of deep compaction using a vibratory pile hammer and pile probe. The technique had some success, but did not produce consistent results and thus found its way to obscurity. Other patents attempted to modify the technique by various probe modifications, but again without measurable improvement from a practical point of view. Solutions to economical deep compaction up to 100 foot depths particularly in saturated granular soils would have a great impact on the construction industry and new bulkhead structures being developed, thus PND was prompted into related research and development. The advent of higher horsepower vibratory hammers, coupled with PND engineers? experiments, observations and measurements, led to an ?H? pile probe design which has produced measured soil density improvements up to 250% using SPT ?N60? values as a measure.

Jan 1, 2013

Caissons hand dug to a depth of about 100 feet were used to underpin three important structures at an industrial site in the State of Utah. The caisson shafts extended through 30 to 40 feet of coarse, granular soils and 25 to 60 feet of sands and clays to bear on a very dense, coarse gravel and cobble stratum near the water table. The shafts were belled to 12 feet square at their bearing elevation. Bearing pressures of 20 ksf were assigned. The shafts were lagged with timber. The use of hand-dug caissons allowed continuous operation of the facility during underpinning. Settlements after underpinning have been minor and well within the estimated magnitudes. Instrumentation was placed in two of the caissons with varying degrees of success.

Jan 1, 2010

By David K. Crapps

The drilled shaft load tests at Port Orange were part of a demonstration project sponsored by the Federal Highway Administration (FHWA) and the Florida Department of Transportation (FDOT). Three load tests were conducted. Test 1 was a conventional test with the test shaft loaded from the top. Test 2 included an Osterberg load cell at the tip and a conventional load test from the top. Test 3 used an Osterberg load cell at the tip of a production drilled shaft. All three test shafts were socketed into limerock and were carried to failure. This paper describes the test program and presents a summary of the test results. Figure 1 presents some photographs of the load test setups and Figure 2 shows the location of the drilled shaft load tests. SITE CONDITIONS The Port Orange Bridge is located on US A1A over the Intercoastal Waterway in Port Orange, Florida (south of Daytona Beach). The new bridge will provide four lanes of traffic with a 65 foot vertical clearance for Intercoastal Waterway traffic. The channel and flanking piers will be supported by 54" drilled shafts socketed into the rock. The bridge is being constructed in two phases. The southern half will be completed first, the old bridge removed and then the northern half will be constructed. The first phase is scheduled to be opened to traffic in October 1989. Each of the four piers near the channel will be supported by 12 drilled shafts with 6 shafts per pier being constructed in each phase.

Jan 1, 1989

By Aly M. Mohammad

The design of large diameter drilled shafts in weathered rock has always presented a challenge to the foundation engineers. Degree of weathering and load transfer mechanism through the rock are essential elements required for the design. From the Contractor's perspective specifying the right equipment and estimating the rate of drilling in the weathered rock are key elements for successful construction. The Delaware River Tramway Project has provided an opportunity to address the design and construction of drilled shafts in weathered rock. The Tramway, supported by twin 300-foot towers, will shuttle eight-person gondolas across the Delaware River in about four minutes. Each tower, founded on four high capacity drilled shafts, is designed to resist large axial and lateral loads. At the New Jersey tower, each 7-foot diameter shaft extends 145 feet deep and terminates in weathered Mica Schist. The shafts are situated in the Delaware River where the mud line is approximately 20 feet below Mean Low Water. Below the mud line, there exists a very soft, 20-foot thick layer of organic silt, followed by a 40-foot thick dense sand stratum. Below these sand and silt strata, a 70-foot thick layer of weathered Mica Schist underlies the entire site. Both skin friction and end bearing in the weathered rock stratum were utilized in the analysis to compute the axial capacity. AASHTO and the PennDOT design methodologies were utilized independently during design of the drilled shafts to verify the design. The drilling of large diameter drilled shafts embedded into weathered rock and situated in a marine environment provided a unique challenge in the construction. A permanent steel casing was installed for a specified depth and proper equipment was used to drill and keep the shaft open through the weathered rock. In addition, a 5000 kip Osterberg load test was performed on one shaft to verify design assumptions and confirm the shaft capacity. The results of the test were utilized to establish load transfer characteristics within the weathered rock and to develop foundation design parameters to be used for the remaining shafts.

Jan 1, 2003

By Lucian L. Bogdan

"SummaryActive loaded strand anchors are often used for slope stabilization, retaining walls or tiedown anchors. Normally, strands are tensioned against the structure and wedges are locked inside the anchorages at a certain lock-off load. During the life of the structure, anchors can receive additional loading during a surcharge, seismic event or other activity on the structure.In order to have a reliable ground anchor system, the strand must not slip through the anchorage wedges during its service life. Strand slippage has been reported during lock-off, when dirty wedge plates and wedges have been used. Low lock-off loads are believed to contribute to strand slippage too. Since the initial lock-off load for a ground anchor is usually lower than the lock-load for an equivalent capacity tendon in other types of post-tensioning construction, there is a concern that strand slippage may occur if the load on the anchor increases above the initial lock-off load.Corrosion protection grout, placed after the anchor is locked off, fills the pocket and surrounds the strand and wedges. Some anchor installers believe that the grout will prevent the anchorage from developing additional capacity if the load increases above the initial lock-off load.The load-carrying capacity of an anchorage depends on several factors. Most important are: initial applied load, anchorage geometry, friction between wedge-anchorage-strand and condition of the contact surfaces.The ADSC Anchored Earth Retention Committee considers that the industry should know how wedges behave once the permanent strand anchors are stressed and grouted inside the transition pipe, between wedges and inside the grout cap."

Jan 1, 2005

By R. A. Fraser

Large diameter (1.0 to 2.5m) bored piles have been widely used to support buildings and elevated roadways in Hong Kong. Most of these piles are founded on a hard bearing stratum such as granitic or volcanic bedrock, in the newly reclaimed areas along the water-front, the bedrock stratum can be as deep as 70-80 metres below ground surface, and construction of bored piles to bedrock in this case is difficult and unjustified. Nevertheless, Building Ordinance Regulations in Hong Kong require piles to be founded on bedrock. To overcome this problem for elevated roadways, trial piles have been designed founded on dense, completely decomposed granite. A number of piles have been constructed and subsequently load-tested to allow the rate of mobilisation of skin friction to be measured. This paper outlines the design, construction and testing method, and comments on the test results from several trial piles. GEOLOCICAL CONDITIONS The geology of Hong Kong consists predominantly of acid volcanic rocks intruded by granite. The granite has been deeply weathered, and variations in sea level have produced a drowned coastline with sequences of alluvial, colluvial and marine deposits overlying the weathered bedrock. Reclamation has extended this coastline. Typical site conditions are described later in the paper.

Jan 1, 2010

"Every year during the Transportation Research Board (TRB) Annual Meeting in Washington D.C., the Federal Highway Administration (FHWA) National Geotechnical Team (NGT) takes time to talk about what we are doing in research, training development and policy support. At times, I have jokingly referred to it as the State of the Program Address, but we do see it as an important opportunity to update our transportation partners on priorities and needs for the program.This update is really a snapshot of the program during the previous year, with a look at projects that are currently active. Activities undertaken by the NGT are funded from multiyear roadmaps maintained by the FHWA program and research offices, and reflect trends and opportunities affecting and influencing transportation geotechnics now and in the future. The roadmaps identify activities in research, development, guidance, technology transfer and training that will be accomplished by the NGT through and beyond FY 2020 in eight broadly-defined focus areas: • Extreme events, geohazards and sustainable geotechnics• Performance management• Reliability-based design and construction• Advanced geotechnical modeling• Alternative delivery methods• Design and construction optimization• Site characterization• Quality assuranceThe process to identify focus areas and to develop activities that will be addressed by the NGT is guided and informed through input from the FHWA NGT members, and considers feedback and input from State Departments of Transportation (DOTs), FHWA Division offices, industry and academia. This process is revisited annually to review not only the activities that are currently funded, or will be funded, but also to review the relevance of the focus areas with respect to the future needs of the FHWA, State DOTs and the transportation community.In 2016, the NGT was successful in delivering several products that will advance the state of the practice and that better support policy. Products developed included research reports, design and construction guidance, and training courses. In 2017, the research and program offices will continue to work on projects that fit within our prioritized plan and that positively impact the geotechnical community as a whole. A listing of recently completed and currently active projects is provided below."

Jan 1, 2017

By Andrew Baxter

The Crystal Bridges Museum of American Art in Bentonville, Arkansas is a beautiful glass and concrete structure cut into a valley that mingles with water ponds spanned by multiple bridges with suspended roofs. Or, at least it will be when completed in 2009. At Crystal Bridges, most of the proposed buildings involve cuts up to 50 ft high to be retained by the building structures. This requires the construction of retaining walls adequately founded to support lateral loads of up to 70 kip/ft. To add to this difficulty, the site is within a karst region with all the variability and irregularities associated with solutioning and erosion of the parent rock in this environment. The irregular rock profile made it virtually impossible to conceive a predictable arrangement of shallow footings and shear keys for the retaining walls. The existence of layers of soft soils within a hard rock formation made a caisson foundation impractical. The authors developed an innovative solution based on micropiles, which proved to be invaluable from a cost and schedule point of view. In areas where rock was shallow, micropiles were used as ?shear pins? to transfer the horizontal loads to the rock. In areas with significant overburden, a system of vertical and battered micropiles was devised to carry vertical and horizontal loads from the retaining walls. This paper presents a detailed description of the design and installation of the micropiles used as shear pins, and includes the results of lateral load tests performed on full-scale models of the grade beams on shear pins. The work performed shows that micropiles in rock can be effectively utilized for support of significant lateral loads provided that an adequate arrangement of suitably sized micropiles is provided, and that micropiles used as shear pins may develop significant tensile stresses when loaded laterally.

Jan 1, 2008

By Terence P. Holman

Micropiles are employed to retrofit existing foundations, including underpinning prior to future construction operations and resupport of existing structures that have experienced distortion and settlement. This paper presents analyses of the two case histories requiring the use of micropiles in these applications. The first case history involves micropiles used to resupport a settled pump station next to an excavation which had suffered basal failure and ground loss. A compression load test pile experienced plunging failure which, after analysis of the strain-gauge data acquired during the test, was attributable to a greater degree of disturbance to the subsoils beneath the site than anticipated. After construction of the micropiles around the pump chamber a synchronized jacking system was used to lift and right the 320 kip chamber structure, followed by resupporting it on the newly constructed piles. The second case history entails the use of micropiles for direct underpinning support of existing columns prior to a utility tunnel installation within an existing high-bay warehouse structure. The design constraint that most significantly affected the successful completion of this project was the desire to bond the new piles into the existing reinforced concrete foundations. As a result of the coring method through the footing, the ultimate bond stress measured during a pullout test was more than twice that assumed in the design. Monitoring of the underpinned columns during trench excavation indicated that the system performance was acceptable. These case histories reinforce the concept that lower capacity micropiles can provide a rapid means to underpin and retrofit existing structures.

Jan 1, 2007

By Raymond Henn

Yes we have also used some however, again because of the nature of the maintenance window where we have that two hour (at best) window every night and due to the numerous other crews that are wanting to get in to do the other types of maintenance activities, we don't know if we are going to be getting into that same area from one night to the next. So even with the dormancy additives that one can add to cementitious grouts (that are good up to 72 hours) we don't know if we are going to get back in to the same locations from one week to the next. That's why I use the term "the forgiving nature of the acrylamide". It allows us to ream out the hole allowing us to use the exact same hole without having to re-drill a new hole. The program started in 1997 and we have a budget between labor/materials and equipment of 4.5 million dollars on a year to year basis. For the next few years that is going to come down drastically because the program is going to be more of an ongoing maintenance program. The program started in 1997 and we have a budget between labor/materials and equipment of 4.5 million dollars on a year to year basis. For the next few years that is going to come down drastically because the program is going to be more of an ongoing maintenance program. Up to the end of 2001 we were just over 1.7 million liters of between AV100 and AV118 grout. Of that, approximately just under 200,000 was AV100 and the remaining balance was AV118.

Feb 10, 2003

By Marcelo Chuaqui

We certainly have the data to back calculate it. I must admit that I haven't, at the moment my priority is not on what is the stiffness of the jet grout but is making sure that the jet grout is really there. It's a bit like what Stuart Littlejohn was talking about this morning in terms of grouting on the dams a small window causes a big problem so it's having the jet grouting there at all, at the moment must have been my focus rather than just what is the stiffness once you've got it there.

Feb 10, 2003

By Dardis J. T. II, P. G. Reinhall

"Impact pile driving of steel piles in marine environments produces extremely high sound levels in the water. It has been shown that current pile driving noise attenuation techniques provide limited noise reduction because significant noise is transmitted through the sediment into the water. To solve this problem, we have developed a double walled pile to decrease the total noise transmitted into the water.The double walled pile consists of two concentric tubes connected by a special driving shoe, allowing for an air gap between the two tubes. The double walled pile is driven into the sediment using traditional equipment by striking the inner tube only. The air gap between the inner and outer tube prevents the radial deformation wave produced by the pile hammer from interacting with the water and the sediment. In one embodiment of the double pile design the inner tube can be removed and repeatedly reused.In this paper we report on the results from a recent full scale field test in Puget Sound, Washington. The use of these double walled piles reduces the peak sound pressure over 20 dB relative to single walled piles. We also show that only a 3 to 6 dB reduction is obtained when a bubble curtain is used on a single walled pile.INTRODUCTIONImpact pile driving of steel piles in marine environments produces extremely high sound levels in the water. It has been shown that current noise attenuation techniques provide limited noise reduction because the noise from pile driving is transmitted through the sediment into the water. In [1,2] we showed, using modeling and field data, that the primary source of underwater sound from an impact driven pile originates from radial expansion of the pile as the compression wave propagates down the pile after each strike. The radial expansion is coupled to the compression wave through the Poisson’s ratio of steel. As discussed in [1], the supersonic radial expansion wave (with respect to the water) produces an acoustic field in the shape of an axisymmetric cone, or Mach cone. We showed in [3] that the ability of any sound shield that surrounds the pile in the water only (such as a bubble curtain or a surrounding double wall engagement) to attenuate the sound in the water is limited by the fact that an upward moving sound Mach wave is produced in the sediment and is transmitted into the water. To improve the performance of bubble curtains and other noise shields in the water, it is necessary to attenuate the noise emanating from the sediment into the water. Figure 1 illustrates how sound from the seabed leaks out from the sediment, limiting the effect of the surrounding bubble curtain."

Jan 1, 2017

By Denis Huber

The technical assessment of the final works on the "Stéphany Palace" project at Menton in France's Alpes-Maritimes region shows the importance of daily project monitoring based on the observation method recommended by the European standard Eurocode 7 which applies to Foundations and Geotechnical Engineering. Excavation operations to a depth of 10 m near the France-Italy railway track and adjacent buildings required precise observation of land deformations, regular piezometric monitoring as well as special design arrangements. Temporary active tie-rods were thus placed in phases in order to control deformations in the retaining structures resulting from excavation operations. The Menton region, terminating the Alpine arc of mountains, naturally required the consideration of seismic forces in phase in the lower floors of the building, directly linked to the buried walls. These calculations were carried out in accordance with the PS69/92 rules, calling for an increase in dynamic thrust under the effect of gravity field rotation.

Jan 1, 2002