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By G. Aguilera

It is known that an addition of rigid particles into a fluid medium changes the flow field. Therefore, the rheological behavior of suspensions will be hardly Newtonian, such as their continuum phase. This phenomena was studied by Einstein in 1906 (Einstein, 1956) for the single case of spherical particles in a continuum liquid of a very dilute suspension. The final analysis applied for suspensions was derived from the evaluation of the behavior of ideal gases, finding a simple expression for the viscosity of the dispersion. All the following works about the hydrodynamics of suspensions at low and high solid contents was based in the Einstein´s model. For clay minerals suspensions where the physical and chemical properties of the particles are complex, it was found that the Einstein´s model is not a good approximation, even so for the most dilute dispersions. The present paper shows a new approximation that describes the non-Newtonian behavior of the suspensions of clays, and the attempt of understand how the different fine sizes, shapes and physico-chemical properties of clay particle surfaces give specific characteristics of plasticity, viscosity or visco elasticity to suspensions. Keywords: viscosity, clay minerals, einstein´s model, dilute suspensions

Sep 1, 2012

By S. K. Chaurasiya

o meet the ever increasing demand of iron oxide feed stock for rapidly growing domestic steel industries and to effectively manage the depleting reserve of high grade lumpy iron ore, Pelletization of iron ore fines/slimes are expected to play a dominant role in the near future. Use of pellets will also enable the blast furnace operator to achieve higher levels of productivity with lowering of operating cost. The effective utilization of Iron Ore Slimes is important not only from the point of view of optimum utilization of Iron values in the mined ore but also for preventing environmental pollution. A significant amount of slime is being accumulated at the tailing dam of one of the iron ore mines and with the present scale of operation the tailing dam will be filled in another 10 years. Hence to increase the life of tailing dam and for better utilization of the iron values a study has been carried out for the suitability of pellet manufacturing with slimes and fines at our laboratory. The pelletization studies are aimed for optimization of various parameters for production of Blast furnace/ DR grade pellets from beneficiated slimes and Fines. This paper attempts to describe the production of blast furnace grade pellets from beneficiated slime and fines and its characterizations.

Sep 1, 2012

By L. Bbosa

Positron Emission Particle Tracking (PEPT) and the Discrete Element Method (DEM) are used to investigate Power Draw in a laboratory scale tumbling mill. The mill is run dry in batch mode at different speeds using mono-size charge of glass beads, and is mounted along with a torque transducer to measure power. Particle tracking information from PEPT is used to reconstruct the motion of glass beads and infer the overall charge behavior, while DEM is employed to simulate particle motion and interaction, with collision mechanics calculated using the Hertz-Mindlin contact model. For PEPT and DEM data, the product of torque and average angular velocities in discrete cells are accumulated to obtain mill power. This method is found to be within statistical agreement with measured power for all tests. Spatial distributions plotted from this approach highlight the regions of the mill that draw the greatest power. A second technique to obtain Power Draw from DEM data which sums particle forces against the mill geometry is similarly found to accurately predict mill power with lower statistical error. Keywords: Power Draw, PEPT, DEM

Sep 1, 2012

By Kang N. Zhong, Hui H. Luo, Yi H. Wei, Yu L. Wang

"More than 85% of phosphorous reserves in China occur as middle-low grade phosphate of sedimentary origin. The main gangues are dolomite, quartz, silicates, and clays. The characteristics of minerals are finely disseminated. Flotation results have shown that the floatability of apatite of this kind of ore is much worse than that of igneous and metasedimentary origin because of its high specific surface area. Although some effective depressants, such as naphthalene sulfonate and phenanthrene sulfonate, are used to decrease the MgO content in the P2O5 concentrate, its presence is still high (about 2%) in the Chinese concentrates. Meanwhile, the wastewater may cause some environmental problems. Batch flotation results and measurements of specific surface area and CO3 2- have revealed that there is a relationship between the floatability of apatite and the surface area.A two-stage flotation flowsheet, which includes a combination of direct and reverse flotation, was developed for beneficiating sedimentary phosphate ores. The direct flotation was conducted in an alkaline medium and most of the apatite and carbonate minerals floated leaving quartz and siliceous gangue in the sink. In the reverse flotation circuit, the floated product was further beneficiated in an acidic medium to eliminate the carbonate as a float product. Apart from the high quality of concentrate, the two-stage flotation also facilitated the treatment and the recycling of wastewater. A wastewater recycling procedure was developed and tested in a continuous flotation process. The key factor was the careful selection of effective and non-toxic reagents."

Jan 1, 2003

There are some problems in the beneficiation of fine-grained oxidized iron mineral such as high cost, severe sliming, poor results and low recovery due to the fine disseminated size of the mineral. Taking several representative types of finely-disseminated oxidized iron minerals as examples, the author analyzed the main difficulties in the beneficiation of such kind of ores and discussed the existing problems in grinding-classification, technological process, flotation reagents and separation equipments and the resolvents of these problems.

Jan 1, 2014

By Miguel Becerra, Daniel Jordán, Jorge Soto, Luis Torres

"Most SAG grinding operations currently use ball sizes between 5.5 and 6 inch maximum size. However, in most cases the use of this ball sizes hasn’t been justified by a phenomenological analysis of the real effect on the grinding process, but rather by trial and error. The analysis of the influence of ball sizes in SAG grinding hasn’t been developed in detail by considering the effect on process parameters inside the mill, grinding efficiency or internal classification. Historically a conventional grinding reference has been made on the empirical procedure developed by Azzaroni (1980). Further to Azzaroni’s methodology, Sepulveda (Sepúlveda, 2007) developed the SPEC methodology, incorporating the ball size effect on the grinding efficiency parameters using a population balance model included on Molycop tools spreadsheets.This paper demonstrates a detailed analysis at pilot scale of the ball size employed in SAG grinding and scaling that exists between the different levels. This analysis includes assessing the effect of balls sizes on parameters associated with grinding efficiency and its effect on the total fill level, product size distribution and specific energy consumption, among others. In a complementary way it develops a technical - economical evaluation from industrial data comparing two different ball sizes and its effect on the grinding process analysed integrally."

Jan 1, 2014

By T. Damyanov

Spherical grinding media (balls) are the most widely used media for comminution of ores by grinding. A modelling simulation study of the behavior of two grinding media in the grinding process was conducted to determine the possible advantages of the new shape milling bodies called tetraballpebs. Tetraballpebs are in the shape of tetrahedrons with spherical convex walls. A three dimensional CAD model of the mill drum with a diameter of 1200 mm was used. A continuous operating mode was simulated in terms of the 3D contact elements of the model (milling bodies and mill drum). Simulation tests were carried out in a typical grinding mode and at a typical rotational speed of the drum mill (75 per cent of the critical speed in cataracting mode). Studies carried out with both grinding media include equal number of milling bodies with the same weight and volume. Having thus ensured a uniform mass of the grinding media and same number of milling bodies, and constant other conditions and process parameters, conclusions can be drawn about the influence of the shape of the milling bodies on the grinding process. A kinematic analysis of the system using CAE (computer-aided engineering) model parameterization was conducted. The controlled parameters are: ? Power draw; ? Kinetic energy of each milling body; ? Motion of milling bodies inside the drum Keywords: grinding, grinding simulation, balls, tetraballpebs, DEM, CAD-CAE

Sep 1, 2012

By T. Surkova

For the moment reserves of high-grade ores are practically depleted requiring ever-increased involvement of low assay raw materials, such as black-shale ores, in industrial operations. Black-shale ores are constituted of minerals containing such valuable components as vanadium, uranium, molybdenum, manganese, and rare-earth elements (REE). We studied technogenic solutions of black-shale ores processing, after uranium, molybdenum, and vanadium were recovered. Mentioned solutions contain rare-earth elements in substantial quantities (S REE 70-100 mg/dm3) that is very important factor taking into consideration the world demand ever-increasing last years. Higher concentrations of iron and aluminum inhibiting REE sorption and extraction recovery are found in solutions. We propose a method of hydrolytic deposition to cleaning solutions from impurity elements (Fe, Al). Study of hydrolytic deposition kinetics allowed identifying optimal conditions to run this process. Rare-earth elements may be recovered from purified solutions through sorption process followed by their further deposition from eluates in form of concentrates. Keywords: black-shale ores, rare-earth elements, a method of hydrolytic deposition, impurity elements, sorption

Sep 1, 2012

By A. V. Kurkov

The secondary action reagents (SAR) are organic diphilic compounds capable of altering ac-id-base and donor-acceptor properties of the main collector and consequently the energy of collector interaction with the mineral?s surface, its hardness and fixation forms ratio through associates formation via the hydrogen bonds. When the basic flotation conditions are being established, convergence of the electronic structure of the collector and the mineral being extracted due to minerals surface preconditioning with modifiers and the most efficient collector choice. At the next stage of the selective flotation condition establishment SAR is selected for a more precise adjustment of the energy of the collector fixation on the mineral. Such an approach makes it possible to solve efficiently various issues of flotation separation of non-sulfide minerals. In particular neutral organic substances containing groupings C==O, S==O, P==O (ethers of carboxylic and phosphonic acids, amides of carboxylic, phosphonic and sulfonic acids) were proposed as SAR. In order to enhance the flotation process selectivity in the conditions of water recycling including the selectivity of carboxylic collectors especially in the environment of high hardness water flotation, it was proposed to use SAR with long hydrocarbonic radical and groups with enhanced electronic density within the molecule: N-methylolamides of alkylphosphoric acids and ethers of methylphosphonic acid. Introduction of small amounts of these compounds alongside with the main fatty-acid collector enhance the performance of fatty-acid flotation of fluorite, beryl, columbite etc., lowers the collector consumption, and completely compensates the depressive effect of recycled water. Di-2-ethylhexyl ether of methylphosphonic acid?CH3P(O)(OC8H17-i)2 (hexarane) was more thoroughly researched as such an agent within fatty-acid flotation process. Following aspects of the flotation system were studied: interaction of oleic acid and sodium oleate with hexarane in the liquid phase (infrared spectroscopy); heat emission under the interaction of hexarane-oleic acid ? sodium oleate ? calcium salts (isoperiboric diathermic colorimeter); colloid-disperse state of the collector influenced by hexarane (nephelometric analysis); dynamics of the mineral surface hydration due to the agents (method of indicator negative adsorption); hexarane effect upon the interaction of fat-ty-acid collector with calcium salts (complexometric method with Trilon-B); floatability of pure minerals (quartz, microcline, beryl, columbite) in Hallimond tube; hexarane effect upon oleic acid (sodium oleate) adsorption (nephelometric method for identification of the residual content of oleic acid and its forms within the solution). Upon the research it can be definitely concluded that the adjusting effect of such compounds as hexarane within the non-sulfide minerals flotation process is mainly determined by their interaction with the main collector both within the pulp and at the mineral surface with associates formation due to the hydrogen bond. The consequence is calcium oleates destruction with the release of the most active collector under flotation in hard water environment which determines the efficiency of hexarane joint application with fatty-acid collector under recycled water supply. Therefore the introduction of the class of secondary action reagents is supported by their operation mechanisms and flotation process function and determines a new approach to the development of efficient conditions of selective flotation separation of non-sulfide minerals.

Jan 1, 2014

By M. D. Kaizer

PETROBRAS started its Oil Shale process development in 1953, the PETROSIX process which was developed and tailored to Irati Oil Shale formation. Since 1991, the industrial plant called MI (Industrial Module) has been operating, producing more than 20 million barrels of oil. In order to continue the oil shale exploration, a new shale mine is been opening. This article reports the planed measures taking in order to limit the environmental impacts and to return the land as close as possible to the original condition, as well as with the disposition of the process waste and the city garbage. It shows that the remediation process starts during the mining activities and continues after the mine exploration. Another characteristic of the Petrosix process, the pyrolysis of tires will be focused.

Jan 1, 2014

By H. B. Zhou

The process of bioleaching marmatite using moderately thermophilic bacteria has been studied in this research by comparing marmatite leaching performance of mesophilic bacteria and moderately thermophilic bacteria and valuating the effect of venting capacity on marmatite leaching performance of moderately thermophilic bacteria and the effect of pulp densities on marmatite leaching performance of moderately thermophilic bacteria. The results show that moderately thermophilic bacteria have more advantages over mesophilic bacteria in bioleaching marmatite. Aeration agitation can improve the transfer of O2 and CO2 in solution and promote the growth of bacteria and therefore, enhance the leaching efficiency. With the increase of pulp density, the total leaching amount of valuable metals increased, however, the extraction efficiency decreased due to many rea-sons, like increasing shear force that results in poorly growth condition for bacteria, etc.

Jan 1, 2014

By Kevin Galvin, James Dickinson

"The Reflux Flotation Cell (RFC) consists of an inverted fluidized bubbly bed, located above a system of parallel inclined channels. This novel arrangement enhances the hydrodynamics of flotation in a number of ways. Firstly, the free-surface of the flotation cell is enclosed via a fluidized bed distributor, ensuring uniform application of wash water to promote desliming. Secondly, foams can be variable in their stability and lack permeability. Hence this system is preferably operated in the absence of foam, instead opting for a bubbly zone of high bubble volume fraction through the use of a very high gas flux and/or wash water flux. Discharge of the product proceeds upwards through a central port of narrow cross-sectional area. Thirdly, the system of inclined channels increases the segregation between the bubbles and the water, ensuring the bubbly zone remains contained within the upper vertical zone, and the liquid flux reporting to the overflow is low. The expanded operating regime of the RFC was investigated by covering a very broad range of gas fluxes, up to 5.5 cm/s, and wash water fluxes, over 2 cm/s. Both laboratory and pilot plant performances were quantified by the recovery of hydrophobic particles and rejection of the hydrophilic particles, using model and industrial coal feeds. The new system hydrodynamics was found to offer significant advantages in flotation kinetics, desliming, and particle recovery across a broad particle size range. Bubble interfacial flux reached as high as 600 m2/m-2s-1. The upper system consists entirely of a high volume fraction of bubbles, which provides a "safety-net" to protect against the detachment of coarse particles, and a highly permeable zone for counter-current washing of the flotation product. Under relatively extreme conditions selective stripping of the product is observed, resulting in grade recovery values beyond those achievable using the tree flotation method."

Jan 1, 2014

By G. P. Karmakar, K. K. Chandan

"The drilling mud is an essential part of the drilling process, which plays a major role in keeping safe and efficient oil and gas well drilling. In the oil industry, bentonite clay dissolved in water produces the simplest type of drilling muds. Bentonite clay contains montmorillonite particles. These particles are dispersed uniformly in water and such dispersions are used in various industrial products like paints, ceramics, pesticides and drilling muds. The bentonite clay easily dissolves in water and increases the viscosity of the water, which is one of the most important properties of a drilling mud. Bentonite has the highest swelling capacity, which is responsible for building up of the viscosity of the clay-water system. The flocculation behavior of bentonite is one of the major concerns for the performance of the water-based drilling mud in the oil and gas well drilling process. The behavior of drilling mud greatly depends upon the quality and quantity of bentonite clay, as well as the additives that are used in their formulations. In this work, a comprehensive study has been carried out to find out the effect of added polyacrylamide (PAM) polymer, surfactant, pH and salt concentrations on the dispersion/ flocculation characteristics of bentonite clay-water system. It has been observed that the increase in PAM dosage reduces the residual turbidity and improves the settling rate of the bentonite particles. The flocculation rate has also been found to be better under higher pH conditions. The combined effect of salt concentration and PAM dosage improved the overall flocculation efficiency of the system.INTRODUCTIONIn the oil industry, bentonite clay dissolved in water produces simplest type of drilling muds. Bentonite clay containes montmorillonite particles. These particles are dispersed uniformly in water. Such dispersions are used in various industrial products like paints, ceramics, pesticides and drilling muds (Akther et al., 2007). The bentonite clay easily hydrates in water and increases the viscosity of the mud system (Razi et al., 2013; Meng et al., 2012). Bentonite clay in the drilling mud increases the viscosity which is one of the most important prop erties of a drilling mud. Bentonite has the highest swelling capacity, which is responsible for the building up viscosity of the clay-water system (Sonmez et al., 2013). The drilling mud is an essential part of the drilling process, which plays a major role in keeping a safe and efficient oil or gas well drilling (ASME, S. S. C., 2005). The flocculation behavior of bentonite is one of the major concerns for the performance of the water-based drilling mud in the oil or gas well drilling process. This behavior of drilling muds greatly depend upon the quality and quantity of bentonite clay, as well as the additives that are used in their formulations (Yu and Amanullah, 2005; Akther et al., 2007). Bentonite particles form aggregate under certain conditions including high temperature, and high concentration (Luckham and Rossi, 1999). If the quality of bentonite is not sufficient to accomplish intended viscosity of the muds, it is essential to add certain additives to increase the viscosity and prevent aggregation of the system (Razi et al., 2013). The anionic polymer bearing sample can build up inter-particle bonds between the polymer and clay particles. The addition of various additives like, polymers control the dispersion and enhance the viscosity of the mud by controlling the flocculation of montmorillonite particles in bentonite dispersion (Heller and Keren, 2002; Mahto and Sharma, 2004)."

Jan 1, 2018

By C. Kleine

Coal sorting with an x-ray-transmission (XRT) sensor has experienced a lot of development since first described by Jekinson et.al. in 1974. Powerful computers and increasingly sensitive X-ray scintillation counters enabled the development of high-performance sensor-based sorting machines. The first industrial installation of a belt-type XRT-sorting for coal is in operation since 2004. It is upgrading high quality coal from 1% ash to 0.7% ash for cathode production. In comparison to the high quality coal which is treated with a belt-type sorter, the chute type sorter has been successfully optimized for high volume coal treatment of lower quality coals. This project was funded by the German Environmental Fund (Project Nr.244444). In cooperation with the RWTH Aachen University and Isambane Processing, CommodasUltrasort(now Tomra Sorting Solutions) conducted extensive pilot test work under production conditions in 2010 for the destoning of power station coal at Arnot Power Station in South Africa. The experience gained during this pilot test phase led to an optimized, redesigned PRO Secondary XRT Chute sorter which is now in operation at a South African coal mine. This flexible semi-mobile modular destoning plant is treating a size range of -120 mm +30 mm at a throughput of 150 tph. The implementation of this plant not only reduces the ash content, abrasiveness index and sulfur content significantly, but also reduces royalties, water treatment and transport costs.

Sep 1, 2012

By Hong Zhong, Shuai Wang, Zhanfang Cao, Ting Dai

"Manganese is widely used in industries such as the steel industry and is now an essential element in modern industry. Technologies for the efficient and clean utilization of manganese resources must be developed and employed to ensure the sustainable growth of the manganese industry. Our research focuses on the use of beneficiation technologies to improve the grade of ores or the replacement of low-grade manganese carbonate ores with high-grade manganese oxide ores, and thus, to reduce reagent and energy consumption and the yield of electrolytic manganese residues from metallurgical processes; the study of leachate purification technologies; the study of electrochemical behaviors during electrolysis and energy-saving electrolysis methods; the development of chromium-free passivators as alternatives to the highly toxic potassium dichromate passivator; the non-hazardous treatment and resource utilization of electrolytic manganese residues and other manganese by-products; and the development of new manganese products. INTRODUCTION Manganese is widely used in the steel industry, nonferrous metallurgy, the chemical industry, electronics, batteries, agriculture, etc. Globally, more than 90% of manganese is consumed by the steel industry, and thus, it is said that ""No steel industry without manganese""(Banerjee et al. 2017, Zhang et al. 2017). Current manganese resources mainly include manganese ores, marine manganese nodules and waste catalysts. The total global output of manganese ore from land deposits is 18 million tons (metal volume), and the reserves, most of which is in the form of manganese oxide ores, are estimated to be 620 million tons (metal volume). More than 400 manganese ore deposits with a total reserve of 1.22 billion tons have been discovered in China. These deposits are predominantly manganese carbonate ores. Marine manganese nodules exist on the surface of the deep seabed at depths of 2000-6000 m. These nodules, which are also called polymetallic nodules, manganese balls, manganese aggregates and manganese tumors, are mainly composed of iron and manganese oxides. The total reserves of these resources add up to more than 3 trillion tons. Furthermore, the manganese in manganese-containing catalysts can be recycled after they become inactive."

Jan 1, 2018

By G. Belardi

This paper presents the preliminary results of a research programme conducted to assess the feasibility of a flotation technique in the remediation of soils severely affected by heavy metal contamination. The use of flotation in soil remediation is a recent practice. The main difficulties are given by the variety and peculiarity of the heavy metal containing species, and also by the grain size. Most of the studies reported in the literature concern the use of conventional collectors, such as xanthates, after a preliminary chemical modification of the metal bearing species through sulphidization. On the basis of the minera-petrographic characterization and of speciation, some classes of reagents have been selected, capable of acting both on metal-bearing species and all metallic cations to be separated. The design of the synthetic molecules has been based on the coordinative properties of the metallic centres and functionalized in order to act as collectors for a wide range of metals independently on their surrounding atoms. In laboratory experiments a sample of stream sediment has been utilized, whose contamination is caused by the runoff from Sardinia mine waste dumps and overflow from the settling ponds. The material showed contamination mainly from Zn, Pb and Cu and to a lesser extent from Cr, Ni, Cd, and Sb associated in mixed particles of Fe and Mn. Flotation tests on a laboratory scale have been performed on grain sizes less than 355 µm in laboratory cell Minerais & Metaux. The effects of the structure of collectors (functional group, chain configuration) as well as of the principal flotation parameters (such as pH, concentration of reagent) on the grade and recovery of heavy metals in the concentrate and in the tailings (remediated soil) have been investigated. The results of the laboratory tests substantially confirm the theoretical premises, and the most effecive reagents found belong to the classes ATP, MBT, MBO, fat acids and phosphates.

Jan 1, 2014

By Ritva Tuunila, Antti Häkkinen

"Wet stirred milling is one of the most effective grinding methods in producing very fine powders in large scale production, but it is a very energy-intensive process, especially when pigments or even nanosize particles are produced. Therefore, optimization of the process parameters is important. The specific energy consumption is a function of stress energy, which describes the effect of tip speed and media characteristics on grinding, and is related to the number of stress events during milling. In effective grinding, a large number of stress events are necessary. The stirrer configuration influences the number of stress events and their intensity, because the motion of the media and the suspension are caused by a rotating stirrer. The effect of three different stirrer types: a pin, disc and blade stirrer, on the grinding rate, i.e. product fineness and specific energy were investigated in this study with a batch laboratory stirred mill with two tip speeds. The material used in the experiments was calcium carbonate. The results obtained with the smaller tip speed showed approximately similar grinding rates and energy consumption for all stirrer types. When looking in closer detail, the blade stirrer seemed to give the finest product with all grinding times compared to the pin and disc stirrers, which both produced almost the same product fineness with the same grinding times. The specific energy consumption was the smallest with the disc stirrer, but not very big differences were obtained. With a higher tip speed, greater differences occurred both in grinding rates and specific energy consumption. The blade stirrer was the most effective in grinding, and the pin stirrer the next. The net energy consumption for the blade and pin stirrers was almost the same, but it was slightly higher for the disc stirrer."

Jan 1, 2014

By F. N. Shi

Ore breakage characterization plays an essential role in the design and optimization of comminution circuits. Recently, the JKMRC comminution research team has developed a Rotary Breakage Tester (JKRBT). The JKRBT uses a rotor-stator impacting system, in which particles gain a con-trolled kinetic energy and are impacted against the stator, causing particle breakage. The first unit of industrialised JKRBT was installed at the Anglo Research in South Africa in March 2007, and five more JKRBTs are currently being fabricated for some of the world?s major mining companies. In addition to the JKRBT, an improved breakage model has been developed at the JKMRC, which more accurately describes the effect of specific energy, particle size and incremental breakage caused by repetitive impacts. The validation outcomes show that the JKRBT, together with the new breakage model, generate statistically similar breakage parameters to the traditional drop weight tester (DWT), but with significant advantages over its predecessor. The limitations of the DWT, specifically its lack of precision of the energy input, the lengthy time required to run individual tests and the challenges en-countered in testing small particles, have all been overcome by the JKRBT. The recent developments in the JKRBT and the new breakage model offer several prospective applications. These developments have the potential to revolutionize the ore breakage characterization in the years to come.

Jan 1, 2014

By Shenxu Bao, Ying Bian, Xiang Liu, Liuyi Ren, Yimin Zhang, Chun Liu

Efficient enrichment of high-carbon low-grade mica stone coal containing vanadium is a key problem in the mineral processing field, and the mature beneficiation process is yet to be developed and applied. In this paper, a special mineral mica type of stone coal containing vanadium from Tongshan, Hubei Province, China was selected as the research object. Chemical analysis results show that this mineral contains V2O5 0.71%, SiO2 49.28%, C 13.44%, and CaO 6.26%. Scanning electron microscope (SEM) shows that vanadium generally exists in all kinds of mica minerals in 20 µm to 50 µm fractions. Mica stone coal containing vanadium must be ground to a particular fineness (approximately 45 µm). To reduce acid consumption during vanadium extraction from stone coal through acid leaching, a pretreatment process was proposed to enrich micas by using shaking table and flotation methods. A new combined technology process was implemented, resulting in a 0.96% improvement in the vanadium grade of raw materials in the succeeding process. Vanadium losses were controlled to 4.57% through the pre-concentration process, which reduced the burden of the subsequent procedure. The content of high acid consuming minerals was also diminished, such that approximately 6612 CNY was saved from producing 1 t V2O5. Therefore, stone coal containing vanadium should be pre-concentrated by using an appropriate combined process to reduce costs.

Jan 1, 2014

Calaverite is a gold telluride found in the Kalgoorlie region, Fiji, Cripple Creek Colorado and numerous other locations. It is known that a high pH is necessary for calaverite cyanidation, with the leach rate increasing substantially above pH 12 due to the hydroxide ion concentration. In most circumstances lime is used to achieve high pH, however lime saturates at approximately pH 12, limiting the maximum pH obtainable in a critical region for calaverite leaching. Plant observations, laboratory experiments and thermodynamic modelling show that the maxi-mum hydroxide ion concentration that can be achieved with lime (CaO) is strongly dependent on common ions. The presence of calcium, as commonly found in saline waters, substantially diminishes the maximum pH that can be obtained with lime. Conversely the presence of sulfate ions, as generated through oxidation of sulfides, substantially increases the maximum pH that can be achieved with lime. Sulfide oxidation during cyanide leaching of complex ores may generate acid and sulfate ions, making overdosing with lime at the front of the circuit, or staged addition down the leach train, important to maintaining the maximum hydroxide concentration.

Jan 1, 2014