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By Haoran Zhang, Chu Ho

A recent design-build project in New York involved various degrees of additions and improvements to four existing transit stations. Reuse of the existing foundations was considered a more sustainable alternative than constructing new foundations for the project. This approach mitigated the extent of demolition work and limited the amount of downtime for track operations. A key challenge for reusing the existing foundations was the lack of as-built drawings. In order to obtain some measure of confidence for the proposed foundation reuse, non-destructive investigation technology was adopted to evaluate the structural integrity of the piers and foundations. A total of 47 piers for the existing passenger platform were investigated for possible reuse. Several test pits, excavated to verify the foundation type and configuration, indicated the piers were founded on a combination of shallow footings and drilled shafts. Pile integrity tests were performed to verify the length of the drilled shafts. Geotechnical capacity of drilled shafts was evaluated for side friction and end bearing resistance, and confirmed using a proof load test conducted from the existing platform structure. This paper presents the investigation methodology and discusses the approach adopted for geotechnical design of the existing foundations for reuse.

Sep 8, 2021

By Suthan Pooranampillai

Verification of drilled shaft resistance is primarily obtained through the use of different load testing methods. Procedures utilized include conventional top down static loading, the Osterberg load cell (O-cell) test and dynamic tests such as the Statnamic method. The O-cell test provides a means of obtaining separately the base and side shear resistance behavior of drilled shafts (cast-in-drilled-hole). Alternatively, the Statnamic load test method enables the engineer to derive base and side shear behavior separately, based on measurements of load, accelerations and strains along the length of the shaft. However, due to time and cost constraints these tests can only be performed on selected shafts within a project. Post grouting of a drilled shaft base embedded within a cohesionless material, with a low mobility compaction grout, will essentially pre-load the shaft base soil against the side shear and self-weight in much the same manner as an O-cell load test (when the load cell is placed within the base vicinity). Therefore, successful post grouting of a drilled shaft would enable verification of both shaft side shear and base resistance simultaneously on each and every shaft it is carried out on. Additionally, such post grouted shafts display stiffer load-displacement response during subsequent downward, superstructure induced, loading compared to ungrouted shafts. Verification of resistance on each and every shaft through the use of post grouting will allow an increase in resistance factors (reduction in safety factor) used in the design. Two 6 ft. diameter drilled shafts were constructed in Fredonia, WA, for WSDOT, each with an approximate length of 52 ft. The shafts were terminated within medium dense poorly graded silty sand. Statnamic load testing of the shafts indicated maximum derived static side shear and base resistances of 2545 kips and 507 kips (1.6 in. displacement) for shaft One and 2466 kips and 212 kips (1.4 in. displacement) for shaft Two. Shaft Two was subsequently grouted, with a low mobility compaction grout. Shaft base mounted total earth pressure cells measured a maximum sustained pressure of 55.44 ksf during the compaction grouting operation. Shaft displacement reached 0.65 inches in the upward direction at termination of grouting. Comparison of grouting data with initial load test information indicates that properly instrumented post grouting verifies shaft base and side shear resistance. In addition, these grouting induced resistances were much higher than design values supplied by the engineer using conventional resistance factor design. Large scale laboratory testing also shows that base grouting verifies higher soil resistances than permissible in conventional design.

Jan 1, 2010

By Lee R. Buhagiar

As a result of the increased seismic risk and the highly variable geology of Christchurch, finding costeffective foundation solutions has been a challenge for the Canterbury rebuild. The soil profile in Christchurch comprises both terrestrial (Springston Formation) and marine (Christchurch Formation) alluvial deposits with a high groundwater table. The result is a highly variable and interbedded soil profile which is prone to liquefaction and static settlement. Vibro-replacement stone columns are very effective in mitigating liquefaction in clean sand. However, the author’s experience has shown that vibro-replacement stone columns are also effective for treating silty and soft soil layers. Vibroreplacement stone columns can be used to treat these soft soils by increasing the composite soil stiffness and providing a load transfer path to the underlying dense soils. Another challenge encountered in the Canterbury rebuild is the cost of redevelopment of brownfield sites with contaminated fill. The costs of disposing this fill often make projects too expensive. Vibro-replacement stone columns have been used successfully to treat contaminated fill, providing a treated soil profile with uniform performance and reducing the cost of disposing of contaminated fill. This paper looks at several case studies in Christchurch, with highly variable soil profiles, where vibro-replacement stone columns have been used successfully to treat multiple soil layers, from contaminated fill to silty soils and soft and non-liquefiable silt.

Nov 1, 2022

By Stuart Coutts

"This paper presents an overview of the author’s experience related to the assessment of the base capacity of straight shafted and enlarged-base bored piles in sand. A design approach based on CPT qc is described which has been calibrated using a database of load tests. The importance of correct installation techniques with instrumentation are illustrated and a discussion is presented on the current use of high strain dynamic testing to validate compliance with design. An example of a recent project with high quality instrumented load test data illustrates the close match to the proposed best practice approach and also highlights the importance for consideration of the effects of stress relief for deep foundations installed in deep excavations.1 INTRODUCTIONContinuous Flight Auger (CFA) piles are the bored foundation pile of choice for sand deposits across Australia. The evolution of the determination of the base resistance of CFA piles has been shaped by available investigative techniques, calculation methods, and calibration of designs with laboratory and field testing. The Cone Penetration Test (CPT) has been widely used in Western Australia (WA) where the test has been commercially available via multiple contractors for more than 25 years. On the East coast, the adoption of CPT testing has been slower with a transition from traditional Standard Penetration Testing (SPT) still occurring. Dynamic pile load tests are often used to derive parameters. The influence of pile installation on performance is commonly misunderstood and is an important element on any discussion of pile capacity for CFA pile types. The interface between the base of the constructed pile and the in-situ soil has an influence on capacity such that a poorly constructed pile base will have limited (if any) contribution to pile performance within the normal working range, generally within a 10 mm movement. The research presented in this paper pertains to CFA piles (no drilling fluids) and enlarged base piles constructed using CFA techniques under drilling fluids such that clean pile/base interface is targeted. Developments in modern piling equipment and instrumentation allow the pressure and volume of delivered concrete/grout to piles to be accurately monitored at various stages of installation such that repeatable ‘best practice’ can be achieved. The changes in soil conditions that occur due to the disturbance of the install technique are also important.Although the results of this research are likely applicable to bored piles, the interface between the pile and in-situ soil (shaft and base) need to be considered for various installation techniques. The effects of stress relaxation (due to removal of soil above pile base and adjacent shaft), time to concreting, and the zone of disturbed soil around the pile shaft are paramount.2 INSTALLATION CONSIDERATIONS The pile mix (concrete/grout) and interface with the in-situ soil are also an important consideration. For example, coarse grained, poorly graded, dry, clean sand will be partially permeated by most pile mixes; such that the influenced soil will be enhanced and in instances the overall effective pile dimensions increased. Permeation of the disturbed zone of a pile or anchor shaft along with scale effects (Lehane 2009) can have significant effect on shaft capacity and shaft frictions significantly exceeding expected are not uncommon based on ‘theoretical’ dimensions. Advancements in mix technology and mix techniques also have a large influence on the pile/soil interface. The ability of the piling rig and augers to excavate a plumb and gauge hole can also have a large influence on the zone of soil disturbed adjacent the constructed pile with a resulting influence on capacity."

Jan 1, 1900

By Abhijit Saha

"The stone columns improve the performance of foundations on soft and loose soil due to the ability of composite ground to sustain increased structural loads under reduced settlements. The interaction between the two basic elements: the ambient subsoil and installed column, present a complexity of behaviour, both in terms of applied stresses and resulting strains. Moreover, as the same is provided in-group in a regular array beneath foundations, the performance of an individual column is likely to be influenced by the presence of neighbouring columns. The present paper addresses this very issue. Analysis of reported field hydro-test data of large diameter oil storage tanks in soft ground in reference to some existing theories led to the development of the stone-column ‘group efficiency factor’. In order that such factor is of general use, it was felt necessary to examine the applicability of the factor to different sizes of groups under varied subsoil conditions. With this in view, some model test results reported in literature of single and group of columns have been analysed and in the process an explicit relationship regarding the stone-column ‘groupeffect’ could be established.INTRODUCTIONThe field application of the stone column technology has gained momentum than the intricate design methodology due to its simplicity in installation and intuitive performance. The ground improvement is due to the complex interaction within the ‘unit-cell’ comprised of the installed column in ambient ground under sustained vertical stress; in association with the interdependence of problem geometry and material properties of the two different soils-one 'native' and the other 'back-filled'. The beneficial effects are increased load capacity, reduction in total and differential settlements, minimization of post construction settlements effected by accelerating consolidation, reduced risk of soil liquefaction, aiding in improvement of slope stability of embankments and natural slopes and effecting changes in the dynamic response. The ‘unit-cell’ concept of a tributary soil cylinder encapsulating an installed column with some reasonable assumptions and boundary conditions (Aboshi et al, 1979; Balaam & Booker, 1981; Van Impe & De Beer, 1983; Priebe, 1976; Saha & De, 1994; Saha; 2005, 2006, 2007, 2011, Saha & Das; 2007) deals with the load-settlement behaviour of the composite system. The present investigation is based on published field data from literature & validated with experimental study reported in literature. The study addresses the effect of group interaction of stone columns beneath a large area loading on ground settlement. The hydrotest load-settlement data of 12 large diameter oil storage tanks founded on stone column reinforced soil at Haldia1 and Kandla2 refinery sites in India; reported by Som (1997), has been analysed to quantify the group efficiency. The results as obtained are compared with experimental study on 2, 3 and 4 stone column groups at different spacing-diameter ratios in soft clay3 reported by Rao et al (1997) to validate the above analysis. A unique relationship between the column spacing and group efficiency has been obtained."

Jan 1, 2015

By Jesús E. Gómez

Verification and production testing of soil nails requires debonding the upper section of the soil nail to isolate the portion of the soil nail intended for testing within a specific ground type. In pre-drilled soil nails, debonding can be accomplished relatively easily because the bar can be fitted with a debonding sheath before its installation. However, debonding of hollow core bar soil nails requires special procedures to achieve the intended result. This paper is a summary of the Federal Highway Administration (FHWA) Hollow Bar Soil Nail (HBSN) Test Program, which is described in detail in FHWA-CFL/TD-10-001. The program was developed to establish a suitable debonding procedure to test hollow core bars in soil nailing applications, and to initiate a database on typical bond values of HBSNs. The investigation showed that it is possible to debond hollow core bars for testing. It was also found that hollow core bars installed in granular soils may present ultimate bond values that are significantly higher than those typically used for design of conventional pre-drilled soil nails.

Jan 1, 2011

By Dale Berner, Michael O’Sullivan

"This paper focuses on lessons learned from the innovative designs, in-the-wet construction methodology and modified foundation conditions, for two United States Army Corps of Engineers, USACE, Megaprojects:(a) The over $2 Billion Olmsted Dam across the Ohio River for the Louisville District; and(b) The $1.75 Billion Inner Harbor Navigation Canal, IHNC, Lake Borgne Hurricane Barrier in New Orleans for the Hurricane Protection Office, and the New Orleans District.Design innovations for the 24-inch dia. pipe pile foundation for the Olmsted Dam project include: (i) the use of controlled-fixity moment connections to the dam monoliths in order to tune the response of the dam under the 8.3 Richter scale seismic Maximum Credible Event, MCE; (ii) soil densification to inhibit liquefaction potential and (iii) design to facilitate underwater construction in a river with a highly moveable sand bed.Design innovations for 66-inch dia. concrete cylinder piles for the IHNC floodwall include: (i) the use of soil structure interaction, SSI, analyses to verify capacity to resist deep-seated failure plane in soft soil, while limiting lateral deflections to acceptable limits; (ii) the use of geo-fabric and scour stone for enhanced foundation response and (iii) design for ""in-the-wet"" construction on a fast-track basis.LESSONS LEARNED FROM THE INNOVATIVE OLMSTED DAM FOUNDATIONThe over $2Billion Olmsted Dam on the Ohio River is currently under construction 16 miles upstream from the confluence with the Mississippi River. It will consist of an 800-foot-long tainter gate section, a 1,400-foot navigable pass, two boat abutment sections, a fixed weir section, and upstream and downstream scour protection. The Olmsted Dam and its two, 1,200-foot locks, which were built in 2002, will eventually replace both Locks and Dam #52 and #53, both built in 1929, and thereby bring significant benefits to the Ohio River navigation system.In 2002, the Jacobs/COWI JV completed the design of the dam; which was an engineering challenge for several reasons, including:(a) Its proximity to the New Madrid Fault, could impose an 8.4 Richter Scale seismic event on the structure, which is located in an area of potentially liquefiable alluvium. The extensive seismic analysis performed by COWI included a response spectra analyses; lateral pushover analyses of pile foundations; hydrodynamic added masses; pile group effects; and the development of kinematic motions as a result of the soil-pile-structure interaction.(b) Maintaining vessel traffic along the river and accommodating fluctuating river elevations between 30-40 ft annually, and as much as 60 ft in a 100-year period.(c) Designing for the scour and uplift forces of artesian ground water and preserving a wildlife sanctuary on the Southern shore at the dam site."

Jan 1, 2017

By Brian Wilson, Franz-Werner Gerressen

"Cutter Soil Mixing, also known as CSM, was developed in Europe as an alternate method of Deep Mixing to the more traditional single and multiple auger techniques, and brought to market by Bauer Maschinen GmbH (Bauer), towards the end of 2003. Initial development of the technique had been completed in a joint venture between Bauer and Bachy Soletanche. In 2004 the concept was introduced to the North American market. Continued development of the method and demonstration of its versatility, both in terms of applications and applicable soil types has seen a steady growth in the number of designs incorporating the approach, and contractors offering the technique. This paper provides a brief overview of the variety and size of projects and applications where the method has been adopted, discusses some lessons learned with respect to equipment operation as well as the improvements that have been introduced to the equipment, and briefly reviews the current state of practice, as well as some of the associated on-going research and development.BACKGROUNDCutter Soil Mixing (CSM) is a technique for deep soil mixing that was initially developed as a collaborative effort between Bauer Maschinen (Bauer) and Bachy Soletanche, but which ultimately resulted in the separate development of two somewhat different brands of CSM tool. The Bauer brand of CSM entered the European market in 2004, and was first promoted in the North American market in late 2004, with the first project starting in 2005. The Bachy Soletanche brand, sometimes referred to as “Geomix” was first marketed in Europe in 2005 and the first model introduced in North America in 2007.The development of the Cutter Soil Mixing technique utilized the experiences gained from Trench Cutter/Hydrofraise equipment, developing a technique that incorporates two cutting wheels rotating about a horizontal axis as opposed to the more conventional deep soil mixing approach which utilizes augers and mixing paddles rotating about vertical axes. Whereas the Trench Cutter/Hydrofraise technique excavates the soil from within a panel, and supports the open hole using a bentonite slurry, the CSM technique cuts and displaces the soil whilst pumping a slurry/grout directly into the soil through a port located between the wheels. The combination of cutting the soil while introducing an appropriate volume of slurry effectively fluidizes the column of soil around and above the cutter head. While this process achieves a high degree of mixing, even on the downward cutting stroke, thorough in-situ mixing typically occurs on the withdrawal stroke, when most of the slurry is added."

Jan 1, 2015

By Alessandro Bertero, Stefano Valagussa, Filippo Maria, Wesley Schmutzler, Leoni

"Abstract The Deep Mixing Method (DMM) represents a viable solution to improve the adverse geotechnical properties of foundation soils. Differences and the importance of performing pre-construction laboratory and field tests will be highlighted. Comparative analyses and interpretations between the various lab and field stages, along with accumulated information about soil properties and QC results, allowed fine-tuning of the production parameters throughout almost the entire project.Two projects where the US Army Corps of Engineers selected the Deep Mixing Method (DMM) for the required stabilizations, and a third project completed in Italy, will be illustrated:•,?the LPV 111 Project (New Orleans - LA – USA); DMM was used for groundimprovement/foundation strengthening and consequently stabilize and support the burden of the new levee.•,the Rio Puerto Nuevo Project (San Juan - PR - USA); DMM was applied to improve the soils adjacent to a 90” forced sewer main relocation and to improve the soils for the base of a new drainage channel•,the new Italian high speed railway project (Florence Italy); DMM technology was applied to realize a a TBM break in/break out, foreseen originally by jet-grouting.IntroductionThe Deep Mixing Method (DMM) represents a viable solution to improve the adverse geotechnical properties of foundation soils. The effectiveness of working parameters depends largely on the physical and mechanical properties of the soil to be treated. Therefore, well designed laboratory and field test programs, aimed to disclose the interaction between the site-specific soils and the mixing parameters, are essential to achieve the desired end product."

Jan 1, 2014

By Craig M. Shillaber, Joseph E. Dove, James K. Mitchell

"This paper addresses two primary factors affecting the sustainability of Deep Mixing Methods (DMMs): construction materials and handling of the spoil from wet mixing methods. We examine these factors within a life-cycle embodied energy (EE) and carbon dioxide (CO2) emissions accounting framework, using the LPV 111 project in New Orleans, LA as a case history. The underlying assumption is that project planning and preliminary design have determined that a DMM is the best ground improvement alternative for achieving the broader aims of sustainable development. While EE and CO2 emissions are direct measurements of environmental impact alone, we illustrate how their minimization can also influence the social and economic consequences of the project. It is recommended that DMMs use lower energy and carbon material alternatives to Portland cement and lime in the binder whenever possible, with preference given to locally sourced materials. Currently available alternative cementitious materials include fly ash and slag, which are waste products from other processes. In addition, recycling the spoil material from wet mix methods on site is recommended. If the material cannot be recycled on site, transporting it to a processing and recycling center for later use as fill is preferred over landfilling. INTRODUCTIONWithin the geotechnical community there is an increased appreciation for sustainability considerations, which are an important component of the planning, design, construction, operation and maintenance of projects. An assessment of project sustainability includes holistic life cycle thinking, systems analysis, environmental impact assessment, use of safe and benign materials, awareness of local societies and cultures, social equity, protecting human health and well-being, and monetary costs (Abraham, 2006). Since ground improvement is a principal practice domain of geotechnical engineers, it is important that geo-professionals play a role in addressing the sustainability for these projects. In this paper, we illustrate by case history how different materials and methods associated with deep mixing projects can impact overall project sustainability through quantifying project embodied energy (EE) and carbon dioxide (CO2) emissions. EE is defined as all energy consumed to bring something into its present state (Chau et al., 2008; Inui et al., 2011; Soga et al., 2011; Chau et al., 2012). Recommendations are then made for how adverse environmental impacts of Deep Mixing Methods (DMMs) may be minimized, leading to more sustainable geotechnical construction."

Jan 1, 2015

By Leena Korkiala-Tanttu, Noora Lindroos, Juha Forsman

"Construction works at the Helsinki city sea shoreline requires dredging and handling of contaminated sediments. Most of these soft dredged sediments are regarded as too poor quality material for earth construction purposes. Mass stabilization technology has been applied to improve the technical and environmental properties of the dredged sediment in order to utilize the material in construction. The treatment site presented in this article is placed in the West Harbor where the dredged sediments are disposed in basins, mixed with binders by mass stabilization and transported to utilization sites. The volume of these basins is about 90 000 m3. So far these basins have been used three times during the years 2011-2014. The most applied binder has been cement. Its high price and carbon footprint have encouraged use alternative binders. Other used binder materials include fly ash and end product of desulphurization from coal combustion, and fly ash from combustion of Estonian oil shale. The technical and environmental properties of stabilized sediments have been studies in the laboratory and in situ thoroughly. Some properties of the stabilized sediments which have been studied are: compression strength, modulus, hydraulic conductivity, leaching of contaminants, etc. The leaching test results show that heavy metal leaching is very low with all binder materials tested.1. INTRODUCTIONContaminated marine sedimentsMarine sediments in the coastal areas are often contaminated as a consequence of industrial and port activities, as well as the influence of cities located there. Construction activities and reclamation of shore line require dredging and handling of contaminated sediments since the level of contamination inhibit dumping of dredged sediments into the sea. Based on their technical properties, most of these dredged soft and watery sediments (clay, gyttja, etc.) are regarded as too poor quality material for earth construction purposes. Economic, sustainable and environmentally safe management of contaminated, dredged sediments is a key issue in many construction sites.In the City of Helsinki, mass stabilization technology has been applied to improve the technical properties of the dredged sediments in order to utilize the material in construction. Owing to stabilization / deep mixing / solidification, also the contamination is encapsulated in a monolithic solid of a high structural integrity. Thus, contaminants migration is restricted by the decreased surface area exposed to leaching.The treatment site presented in this article is placed in the West Harbor (a place of Helsinki called Jätkäsaari) where dredged sediments are disposed into stabilization basins, mixed with binders by mass stabilization and then transported to final utilization sites. The location and principle of these basins is presented in Figures 1-4. The overall volume of these four stabilization basins is about 90 000 m3."

Jan 1, 2015

By Guo Qian, Du Guangyin, Deng Yongfeng, Liu Songyu, Wang Ningping

"Metakaolin (MK) can efficiently enhance the strength and the impermeability of concretes and mortars. However, it has rarely been attempted in admixtures of cement-stabilized soils until presently. As deep mixing method is wildly used in ground improvement, the strength of cemented soils (soilcrete) and the applicability of the MK should be considered. This paper focuses on the macro-strength development of cement-stabilised silty soil mixed with MK. The result shows that the addition of MK can enhance the unconfined compressive strength of the soilcrete, which attributes to a combination of the rates of OPC hydration and the MK-CH reaction. Note that the strength of soilcrete was influenced by the properties of soil, water-to-binder mass ratio (W/B) in admixtures, which needs to be reconsidered since the binder mass composes that of cement and MK totally.INTRODUCTIONCement was used in ground modification techniques, such as the jet grouting, deep mixing method (DMM) which was put into practices in Japan and Nordic countries in the middle of the 1970s, and then spread to China, South East Asia[1]. For last decades, fly ash, slag or silica fume was mixed with cement to form the new cement base stabilizing agent in the view of economy and performance improvement. The mechanical behavior of these soil-binder admixtures (nominated as “soilcrete”), was investigated. But the soilcrete modified with the metakaolin (MK) was still not investigated much and lots of further work needs to be conducted.Some laboratory experiments of the soilcretes modified with MK have been taken[2~4]. Kolovos et al. (2013) indicates that the unconfined compressive strength has a more significant improvement when W/B equals 0.4 than that when W/B equals 1.20 concerning the water-to-binder mass ratio (W/B). Sonebi et al. (2013) investigates the mechanical behaviors of cement grouting containing MK with W/B equals 0.4, and also found the effectiveness of the addition of MK. Zhang et al. (2014) performed the studies on Lianyungang marine clay improvement showed that MK obviously enhanced the quality of cemented soils.In this paper, the strength of soilcrete modified with MK is further investigated, where the unconfined compressive strength at different curing time, the content of MK and cement (w/w) in lab conditions was discussed."

Jan 1, 2015

By Anahita Modiriasari, Benjamin S. Rivers

Measurement while drilling (MWD) is a subsurface exploration technique associated with real-time and continuous monitoring and recording of drilling data during the drilling process. This technique can be used for underground investigations to differentiate ground strata, detect the presence of fractures and voids, and evaluate geological features and mechanical properties of geomaterial. When MWD is used for geotechnical investigations, it can improve site characterization, identify variable conditions, improve design and construction, lead to shorter project delivery times, reduce the cost and risks associated with limited subsurface data and geotechnical uncertainties, and maximum return-on-investment. Given these benefits, MWD is gaining attention among transportation agencies and the geotechnical industry. Federal Highway Administration’s (FHWA’s) innovation deployment program “Every Day Counts (EDC-5)” includes the implementation of Advanced Geotechnical Methods in Exploration (A-GaME), which aims to implement effective, underutilized subsurface exploration methods, including MWD, in U.S. practice. This paper provides an overview of the MWD technology for geotechnical site investigations and presents a case history where MWD was employed to design deep foundation for the construction of a building in Massachusetts. The advantages of this technology for risk reduction and project cost and time saving are also discussed.

Oct 1, 2022

By Karl A. Higgins

In August 2004, the long-awaited National Harbor project in the DC metro area sprang to life with the design of Gaylord National Resort and Convention Center. When the project was in its final stages of construction in 2007, it was noted as largest building development of the east Coast and the 4th largest Building project in the U.S. The final construction costs were above $900M and it served as the catalyst for the overall National Harbor development which added another $1B in construction costs over the next few years. The Gaylord Hotel is supported by approximately 150,000 linear-feet of driven precast concrete piling, one of a handful of major DC area projects in the early 2000s that were supported by this pile type. The project overall was a success, but the fast-paced construction schedule created significant challenges to the designers and contractors. Piling installation was the first major building construction task, and it did not start out well. While the test piles were installed without damage, when production pile driving began in the summer of 2005, pile head and body breakage soon became evident. Typical of most highprofile projects, there are many stakeholders involved and an equal number of opinions on why the piles were breaking. The financial and contractual implications of starting the project off awkwardly were evident to all. The pile driving criteria was scrutinized by the contractor, and the engineer’s had reservations about the size and type of the hammers used for pile driving. Ultimately, it was proven the leading cause of pile breakage was neither the pile driving criteria nor equipment, rather the pile materials themselves. The author of this paper is also the Geotechnical Engineer of Record for Gaylord National and many of the adjacent National Harbor buildings including the recently completed MGM casino. About 100 piles were damaged during Gaylord’s construction some requiring multiple piles for replacements. Over the past decade or so, rumors on the causes of the pile breakage have spread in the market, with some alleging this pile type is not compatible with the geologic setting. I have purposely avoided writing this case-study due to the controversy surrounding the subject, but now some 15 years later it seems appropriate to do so considering DFI’s annual conference location. This will be a fact-based assessment of pile breakage at Gaylord and will also include a comparison to the neighboring buildings where far fewer driven piles were damaged, once a more appropriate concrete mix design was required. The pre-cast supplier is no longer in business.

By Ramin Motamed, Fahim M. Bhuiyan, Raj V. Siddharthan, Joseph Toth

The difficulty in material characterization and the erratic response of cemented soil layers, such as caliche in the Las Vegas valley, creates challenges for practicing engineers to reliably predict the response of deep foundations. The focus of this paper is the numerical prediction of axial response in drilled shaft foundations, which are commonly used in infrastructure projects (i.e., bridges and tall buildings) in Las Vegas, NV. The prevalence of hard caliche layers with variation in the degree of cementation add to the complication in numerical modeling. In this study, the applicability of two existing t-z models, developed for Florida limestone and soft rock, was evaluated based on numerical simulations of three bi-directional load tests conducted at caliche-dominant sites. The corresponding top-down load tests were also simulated for further assessment. A MATLAB-based finite-difference program, NVShaft, has been used to implement the mentioned t-z models in axial load analysis. Complexity originating from drilled shaft construction and the interaction with caliche during one axial load test resulted in a stiffer predicted response compared to measure data. For the other two load tests, both t-z models produced comparable load-displacement responses. It was observed that the t-z model for Florida limestone predicted relatively stiffer responses and higher drilled shaft capacity.

Sep 8, 2021

By Sarah Ramp, Daniel V. Cacciola, Justin Labrozzi, Shafiq I. Siddiqui, Faisal Ahmed

"Construction of embankments up to 34 ft in height for twelve ramps and roadways needed for the New Jersey Turnpike Interchange 14A project required ground improvement. The subsurface conditions, consisting of up to 30-ft thick layer of highly-compressible peat and organic soils, would induce up to 8 ft of primary and 4 in. of secondary consolidation settlements to the embankments over a long period of time. Innovative ground improvement solutions were needed to meet unique challenges posed by the poor subsurface conditions, space and existing utility constraints, aggressive construction schedule, and massive size of the project. A variety of ground improvement techniques were utilized in six different zones of the embankments to limit settlements and ensure stability of the embankments. These techniques included preloading with surcharge and prefabricated vertical drains (PVD), load balancing using light weight fill, and concrete column rigid inclusions (RI). Additionally, augercast piles with load transfer platform were used under an existing bridge with low vertical clearance. An innovative approach consisting of preloading with surcharge and PVDs followed by installation of RI was needed in one of the six embankment zones with the worst, i.e., very soft, soil conditions. The design of the RI was performed by a specialty ground improvement contractor (SGIC) using Plaxis 2D and 3D softwares. The performance of the ground improvement systems was verified and monitored by load tests and instrumentations. This paper presents details of the ground improvement design, construction, monitoring results, and lessons learned, with a focus on the RI.INTRODUCTIONNew Jersey Turnpike Interchange 14A is located within the cities of Bayonne and Jersey City, in Hudson County, New Jersey. The New Jersey Turnpike Authority (NJTA) identified Interchange 14A as an area of mass congestion in need of redevelopment to improve the increasing demand of traffic and roadway safety. The New Jersey Turnpike Interchange 14A project included the construction of twelve (12) new roadways, in addition to the construction of four new bridges. The limits of construction are shown in Fig. 1.The fill height required to construct the roadway embankments varied from 2 to 34 ft. The proposed embankment side slopes varied from 6H: 1V to 2H: 1V. Additionally, mechanically-stabilized-earth (MSE) walls were utilized to retain the embankment fill along some segments of the roadways. As shown in Table 1, the proposed roadways were divided into six zones, based on location, subsurface condition, and embankment height."

Jan 1, 2017

By Mahesh Hingorani

Integrity issues for bored cast-in-situ piles have raised the need for the use of non-destructive tests to verify pile integrity and detect possible anomalies in installed pile sections that could adversely affect their serviceability. Integrity inspections performed after installations are often the most reasonable alternative available to assess the shaft quality. The two most common methods are pulse-echo from a small hand held hammer at the pile top, and cross-hole ultrasonic transmissions along the shaft between parallel sonic pipes. While different in technique, each method has its advantages and limitations. This paper emphasizes more on the degree of accuracy of low-strain pile integrity test by comparing the results with cross-hole sonic logging. Reliable data collection and interpretation by an experienced test engineer will reveal the integrity of the pile. Cross-hole sonic logging and low-strain pile integrity testing were both specified as quality control measures for a metro rail project in India. Both cross-hole sonic logging and low-strain pile integrity testing indicated defects in several bored piles. Also minor imperfections recorded by cross-hole sonic logging were observed in low-strain results. The observations of the two test methods are presented and compared for a better understanding of the importance of low-strain test results for any project. INTRODUCTION Cast-in-situ concrete piles are often chosen as a deep foundation alternative where challenging soil conditions exist. Although quality control measures are almost always taken during the installation of the piles, it is often difficult or impossible to confirm the integrity of the pile at this stage, particularly in wet conditions. Because of the relatively high probability of bored piles having anomalies, quality assurance of each bored pile is essential for each project.

Jan 1, 2019

By Chetan D. Savani, Mike K. Muchard

The necessity to evaluate undocumented foundation lengths is essential in assessing the useable life, need for scour protection, retrofitting, or full reuse of existing bridge foundations. For this purpose, Parallel Seismic Testing (PST) has the best accuracy and is applicable to the widest range of foundation configurations used in bridge construction of any test method. Although not limited to bridges, PST case studies are presented involving two bridges. To preface the case study discussions, an overview of the PST method is given along with its results and analysis thereof. In one of the cases, we were afforded the rare opportunity to see the existing piles being extracted long after the PST testing program was completed. The resulting Class A prediction reaffirms the accuracy of the method. Versatility of the PST method is also exemplified in the two cases presented, where unique situations from complex foundation systems were overcome by analysis to provide successful results.

By Ira Brotman

The Virginia Port Authority and the U.S. Army Corps of Engineers are partnering to construct the Craney Island Eastward Expansion (CIEE) to meet the dual purpose of extending the life of Craney Island as a dredged material management area and providing land for a state-of-the-art marine terminal. The over 500-acre (200-hectare) expansion provides additional upland dredged material capacity for the Hampton Roads Harbor by constructing perimeter dikes, that once filled, will provide land for the development of a container terminal. In the winter of 2010/2011 the first stage of sand fill was placed, followed by the installation of approximately 12 million linear feet (MLF) (3.6 million linear meters, MLM) of marine PVDs. With over 36 MLF (10.9 MLM) of PVD required to complete dike construction the project will be one of the largest PVD installation project in the U.S. his paper details the challenges associated with the construction of the cross dikes, in particular the design, testing, installation and monitoring of prefabricated vertical drains (PVDs) installed overwater to depths of over 130 feet (40 meters) for foundation improvement in the insitu very soft Norfolk Clay. With expected settlements of 20?30 ft (7-10 m) and 30 percent average strains, the discharge capacity of the PVDs was of particular concern. Laboratory data is presented showing the magnitudes and variability of discharge capacity under different confining pressures in both a straight and buckled condition. The method of installation and monitoring of the marine PVDs in open water included developing a specialized barge and sophisticated positioning and data collection system to verify installation location, depth of penetration and track quantities. An observational method, including material testing, detailed surveys, periodic in-situ testing, and instrumentation, was utilized by the project team to assess the project?s progress and allow for validation of consolidation and strength gain rates and magnitudes.

By Shawna Munn, Nadir Ansari, Allison Bennett

"This paper outlines how specification driven design has made Toronto Area transit infrastructure projects more expensive than similar private projects, and provides a case study of the results of an excavation at Launch Shaft 1 (LS1) for the Eglinton Crosstown Light Rail Transit project in Toronto, Ontario. The paper will describe the impact specification driven design parameters can have on design economy, constructability, and schedule and will suggest an alternative approach utilizing the Observational Method. As a result of the initial specification based design, Isherwood was retained by both the General Contractor and the Specialty Excavation Shoring Contractor to provide value engineering leveraging the Observational Method to improve constructability and construction schedule. By using well known, accepted design methods coupled with local experience in lieu of the specified design pressures and parameters, the redesigned bracing scheme reduced construction cost and schedule. This excavation case history can be a lesson learned for future transit projects.The City of Toronto has been developing its transportation network since the mid 1800’s. “Canada’s First Subway” along Yonge Street opened in March 1954 (TTC 1954), with a few additions to the subway network through to the 1980’s. The following two decades marked a long period of slow development due to recessions, budget cuts, and politics along with several cancelled projects. To fill the gap left by years of underfunding, several new transit projects are now under construction in the city as a part of Metrolinx’s $50B, 25 year, “The Big Move” initiative (Metrolinx 2013). The work on these types of infrastructure projects is highlighting a different and developing challenge within the tendering and design specification structure we will call Prescriptive Specification Design (PSD).PSD is a method used within contract specifications to control design risk on a project by applying conservative design methods, factors of safety, or other parameters to make a “fool proof” design. It is akin to requesting a colouring by numbers approach from a painter. There are inherent risks of using this method of tendering a project including increased project costs, longer construction schedules, and decrease of overall project economy. In PSD, the Owner “owns” all of the design risk on a project, including any additional costs due to changed site conditions. However, the Contractor commonly “owns” the risk of any deviations from the design specification they pursue, therefore making any improvements to the design, cost, or schedule less desirable from the Contractor’s point of view. The impact of this type of strict specified approach to design has been seen in transit infrastructure projects in the Toronto area. Figure 1 outlines the range of specified AEPD design pressures as a function of excavation height (H) specified for use in Toronto underground transit projects since the 1970’s to present day. A clear trend can be seen with respect to increased design pressures specified. The ranges shown for each project are intended to account for the potential differences in soil conditions for the highly overconsolidated glaciated soils in the Toronto area. The graph also highlights the typical range, in blue, for the industry practice in Toronto for comparison."

Jan 1, 2017