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The restructuring of the minerals industry has created new challenges for the design and delivery of professional development, and difficult decisions for potential participants. New technologies offer some new methods of delivery, but fall short in providing all of the benefits of face-to-face participation. This paper is intended to be a catalyst for discussion of the issues involved in delivery and participation in cost-effective, relevant and timely professional development.

Jan 1, 2000

By Robinson WB

An accurate and rapid assessment of coal resources, such as that provided by computer modelling, forms an intergral role in evaluating CSR's coal deposits for future development. An in-house system utilising a number of geological, engineering, costing and financial evaluation routines has been developed for DEC VAX computers. The system is currently being upgraded and enhanced to meet the demands at the various mine sites. Computer modelling of the geology is performed on encoded drillhole information and coal core chemical and physical analyses. A conceptual mine plan is formulated then digitized and superimposed on the geological model. Insitu and product coal reserves and qualities as well as overburden and parting quantities are then calculated for each strip or block. These strip parameters are then transferred to the mine scheduling routines to determine the most efficient mining sequence for the mine plan. Cost factors and scheduling data for equipment specified in the conceptual mine plan are used in the mine costing subsystem. The financial subsystem then evaluates the likely return on investment. Future enhancements to the system include improvements in the response time through the introduction of interactive graphics, the direct interfacing of geophysical and analytical data, and further development of a geotechnical'database.

Jan 1, 1983

By M J. Sale

The Epithermal and Mesothermal Gold Prospectivity Modelling Projects recently completed by Crown Minerals provided explorers in New Zealand with a new compilation of historical exploration data combined with new geological information from the GNS QMap 1:250 000 scale mapping project. These data were used to produce predictive mineral potential maps for gold mineralisation in New Zealand. The aim of these projects, which was to stimulate mineral exploration and investment in exploration, has been successful with new companies acquiring new tenements and committing significant exploration expenditure to exploring in New Zealand in the coming years. The projects were undertaken at a national scale and consequently not all exploration data were compiled into the prospectivity models. HPD New Zealand Ltd recognised the value of the prospectivity modeling work and committed exploration funds to continue the modelling process started by the projects. They recognised the need to compile the remaining data and run the models again to allow detailed exploration targeting.

Jan 1, 2004

By I M. Platten, Y Xie

Narrow vein gold mineralisation generally contains both fine (<100 ¦m) and coarse (>100 ¦m) gold particles. The in situ size and shape, deportment, distribution and abundance of the particles controls deposit sampling characteristics, grade distribution and metallurgical properties. Particles can range from individual disseminated grains, clusters of particles and masses above 1 cm in size. At each end of the coarse-gold to fine-gold spectrum, the samplability of a deposit ranges from relatively simple for fine-grained disseminated gold particles, through to extremely difficult for very coarse particles. Deposits generally show a background grade of mineralisation dominated by disseminated fine gold particles. Drilling will resolve the background grade well, though is likely to considerably understate the grade related to the coarser gold particles. Gold mineralogy has a significant impact on metallurgy, with key factors affecting recovery being particle size, deportment, liberation parameters and silver content of gold minerals. For coarse gold particles the focus should be on liberation and the early removal of the particles from the mill circuit by gravity concentrators and gold traps. Finer particles will require more grinding to liberate prior to flotation or cyanide extraction. The determination of gold particle sizing is thus required to minimise evaluation and geometallurgical uncertainty and lower project risk.

Jan 1, 2008

By S Meffre, S Golding, K Zaw, J McPhie, R James, S Suphananthi

The Chatree deposit is located in the central portion of Loei Fold Belt, which extends from Lao PDR in the north through centralThailand to Cambodia in the south. Epithermal gold-silver mineralisation at Chatree occurs as veins/veinlets and stockworks with minor breccia in volcaniclastic and volcano-sedimentary rocks of andesitic to basaltic andesite composition and Permo-Triassic age. This preliminary oxygen isotope study mainly focuses on vein quartz of Au-Ag bearing mineralization (Stage 2) and a few samples of late Stage 4 quartz ¦ calcite veins. Quartz from Au-Ag bearing mineralisation has oxygen isotope values ranging from 8.1 to 12.3ë with the lowest values generally occurring at the deeper level (140 m below the surface). The late barren quartz ¦ calcite veins (Stage 4) tend to have higher oxygen isotope values ranging from 11.9 to 12.0ë. The oxygen isotope composition of the Chatree ore fluids were calculated at 250¦C, 300¦C and 350¦C based on homogenisation temperatures of fluid inclusions. The calculated oxygen isotopic composition of the Chatree ore fluid ranges between -1 and 6ë that overlaps with both meteoric and magmatic compositions. This shift in oxygen isotope compositions may relate to processes such as water rock-interaction and/or mixing of meteoric and magmatic fluids. It is interesting to note that the lowest quartz oxygen isotope values are spatially more or less confined to the prominent structures in the centre of the major ore zones. These structures may have been acted as conduits for higher temperature magmatic fluids. The quartz oxygen isotope values increase outwards from the centre of the main ore zones to the margin of the pits possibly due to mixing of magmatic fluids with lower temperature meteoric water. Whole rock oxygen and hydrogen isotope studies are in progress to investigate isotopic trends in the wall rock away from the ore zone. The systematic variation of oxygen isotopes in quartz from the mineralised veins and adjacent wall rocks could potentially be used as a vector to ore. An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation.

Jan 1, 2008

Effective pre-splitting is a key feature of wall control blasting. Most mining operations use historical designs or rules-of-thumb for designing pre-split blasts. If productivity and safety benefits are to be gained, these methods need to be improved in order to accurately predict pre-split performance. This will become more pertinent as overburden depths increase, placing more demands on the pre-split operation. A classical qualitative quasi-static description of pre-splitting (Kutter and Fairhurst, 1968) is presented and it is shown to give some useful insights into the pre-splitting process. In particular, it is clear that the time interval between the initiation of adjacent pre-split holes is a very important factor. In terms of this analysis, it is shown that current techniques which employ detonating cord as the surface initiation system are not optimal. A static quantitative model for pre-split design which has been widely reported is then discussed and its simplifying assumptions and their implications are examined. It is shown that several of the assumptions may be reasonably justified in the light of real pre-split results. It is concluded that the model should yield conservative designs. For this model, the key calculation of the blasthole pressure that is needed to determine the required explosive charge is highlighted. Popular methods employed in the literature for describing the expansion of real detonation products are shown to be inappropriate and an alternative method using the non-ideal detonation code, CPeX, is proposed.

Jan 1, 1995

By Lawrie DC

Finely ground beryl was decomposed by mixing with ground limestone and soda ash andheating at 900¦C for,4-6, hours.The sintered material was then crushed and leached by boiling under reflux with 5N sulphuric acid for up to 4 hours. The liquor containing Be, ; Al, . Fe and, other elements as sulphates, was separated from the residue which consisted mainly of silica and gypsum, either' by filtration or by decantation washing.The clarified leach liquor.was first treated to remove Fed}: , by contacting with a primary amine-kerosene solution in2 counter-current stages. The iron free liquor wa,s then passed to a 4-stage counter-current extraction unit where it was con-tacted with 0.5M di-(2 ethyl hexyl), phosphoric acid (EHPA) in kerosene. The'operating conditions were such that at least 99 p'br cent of the Be and only 7' per' cent of the Al- was, extracted The ,B6`= and. Al were ;stripped from the organic phase by sod-ium hydroxide solution of suitable concentration to form soluble "beryllate" and "aluminate" respectively. Most of the Be was subsequently precipTitated a's Bo(OH)2 by-hoating the alkaline solution to 90C, the Al remaining in solution. After filtra-tion and washing, the Bo(OH)2 could be ignited directly to BeO at about 1000 C or used as a feed to further purification stages aimed at producing "nuclear grade" BeO.A small coaAter-current extraction unit was operated con-tinuously using liquor derived from the sintering and leaching stages. Data obtained in batch laboratory tests were confirmed. A product obtained by ignition of the washed "beryllate" precip-itate contained more than'99 per cent BeO.

Jan 1, 1963

By D Wallace, H Guo, B Shen

Appropriate management of the ground subsidence induced by coal mining activities is essential. To assess the effectiveness of grout injection for mining subsidence control, time-lapse ground penetrating radar (GPR) imaging data were collected before and after grouting. The pregouting subsurface responses were interpreted to have changed after grout injection. The changes were caused by injecting the grout materials (flyash and water) into the delaminated strata and permeable fracture zones. The largest distance of the observed GPR event changes at the right end of the main profile is 132 m away from the injection borehole. Although the GPR images could not easily tell if the image changes were caused by the injected ashes or the water, it does suggest that the injection materials had been pushed at least 130 m away from the injection borehole. This is consistent with the borehole scan monitoring, which confirmed that the grout has travelled more than 90 m from the injection borehole.

Jan 1, 2006

By F R. A Jorgensen, G W. Jensen

A pilot scale experimental investigation of the condensation of zinc vapour from smelter off-gases was performed in conjunction with a mathematical modelling study of the system. The work investigated the feasibility of using the high heat and mass transfer rates associated with a fluidised bed to condense zinc directly from smelter off-gases containing zinc vapour. Of particular interest was whether zinc would revert to zinc oxide during the process of condensation, and whether a zinc fog would form and be carried out of the condenser. A 0.1 m diameter fluidised bed condenser was mounted on the top of a 200 kVA DC electric arc furnace in which mixtures of vapours and gases were generated at 1150 - 1300¦C. The gas/vapour mixtures investigated included Zn/N2, Zn/N2/CO/CO2 and Zn/N2/H2/H2O. Greater than 90 per cent of the zinc was deposited on the zircon sand bed of the condenser, and there was no sign of zinc oxide formation, suggesting that the rate of heat transfer was faster than the reaction rate for zinc oxide formation. There was also no evidence that fog was being formed in the condenser. Using the methods of Kunii and Levenspeil (1991), a mathematical model was developed to predict the behaviour of the fluidised bed condenser. The model enabled the distribution of gas/vapour temperature and bed temperature to be determined as a function of distance from the condenser inlet. Similarly the partial pressure of zinc vapour in the gas mixture, and hence the mass transfer rate of zinc to the particles, was determined. Experimental data allowed validation of the predicted bed and gas/vapour temperatures.

Jan 1, 2000

By W A. Peppin, D N. Riley, N W. Schulenburg

In June 2008, a joint airborne collection using hyperpspectral systems was tested on a single Twin Otter aircraft. This experiment was designed to incorporate two airborne hyperspectral sensors for geological and environmental projects. Mineral exploration and environmental impact statements are two areas where full spectrum hyperspectral data can document the mineralogy at the surface prior to mining operations. Many previous hyperspectral remote sensing collections were collected on a single aircraft with a single sensor. Mineral mapping using hyperspectral sensors that measure in complimentary regions of the electromagnetic spectrum is cost effective as it allows for the mapping of clays, sulfates, carbonates, feldspars, quartz, garnets and many other minerals. This report describes the experiment using the following two hyperspectral sensors: ProspecTIR, a visible near and shortwave infrared (VNIR-SWIR) sensor with 356 channels and spectral range of 0.4 to 2.5 ¦m, along with a spatially enhanced broadband array spectrograph system (SEBASS), a midwave and longwave infrared (MWIR-LWIR) sensor with 128 channels from 2.5 to 5.3 ¦m and 128 channels from 7.6 to 13.5 ¦m. SpecTIRÆs ProspecTIR system and The Aerospace CorporationÆs Spatially Enhanced Broadband Array Spectrograph System (SEBASS) are pushbroom sensors, have high signal to noise ratios, have similar swath widths and instantaneous fields of view. Examples of data collection experiment will be shown with a focus on mineral/lithologic identification and mapping along with environmental assessment in the western United States. An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation.

Jan 1, 2008

The advancements achieved in rapid tunnelling in the 60's and 70's have been notable. It is unfortunate that shaft sinking has not enjoyed equivalent advances and there are many good reasons why this is so. Technical and commercial considerations have held back development and continue to do so despite the increasing urgency in the search for minerals and energy. By the careful selection of an appropri- ate project and the application of specialist engineering the Bdard took advantage of a unique opportunity to apply a mechanised shaft borer in field conditions.

Jan 1, 1981

By L E. Krause

This paper discusses the considerations for optimum maintenance of critical ore handling infrastructure in order to minimise the cost to the business of maintenance periods. As maintenance periods are a direct interruption to production, time is of the essence and careful management of shutdown periods is essential. The ore pass systems currently in use at Xstrata Copper û Mount Isa Copper Operations are up to 30 years old and have had significant wear over the years. The maintenance of these passes and their brows and chutes in a production situation is a challenge as it can potentially expose personnel to high risk situations in addition to the production interruptions. Some alternatives for mitigating the risk of working in ore passes including plugging and ballooning are described. Criteria are included for selecting a method for the safe entry into a given ore pass. Experience in adapting the method of ore pass plugs and some lessons learnt in the process are also discussed.

Jan 1, 2005

By M Binks

This paper presents a case study that describes the selection, development, engineering and construction of a process plant for the biological oxidative pre-treatment of a refractory pyrite-arsenopyrite gold ore flotation concentrate. Prefeasibility and feasibility study resource modeling, metallurgical testwork, and environmental and engineering studies are outlined. Options considered for oxidation of the ore, which examine cost, risk, operability, recovery, engineering and environmental aspects are compared, with particular reference to pressure and biological oxidation. The BIOX« biological oxidation process was selected as the preferred oxidation process and the flow sheet for this process is presented. Selection of the BOIX« process resulted in special requirements for the feed preparation circuit, residue treatment and disposal, materials of construction and engineering. Use of a biological process in ore treatment also introduces particular process and engineering risks the management of which are discussed.

Jan 1, 2004

Metsim is proving to be a powerful tool when designing a heap leach operation. The most useful outputs arc determining the fluctuations in pregnant solution recovery rate, make-up water rate, gold recovery rate. and pond levels. Detailed data are needed for input: a pad loading schedule, a mining rate schedule for each ore type, column leach test data for each ore type, column tests on water dynamics (ie hourly flow-out versus-in during saturation and drain-down), monthly rainfall and evaporation data, and proposed pond dimensions. These data allow 'what if' studies on application rates, leach rates, loading rates and other variables of interest. Examples will he given of modelling both a rectangular pad and a valley fill operation.

Jan 1, 1994

By D La Rosa, K Caron, H Mamani, W Valery, R Diaz

The Gold Fields Cerro Corona copper-gold deposit in Peru has heterogeneous rock characteristics in terms of its mineralogical, geological and geotechnical properties. Blast design variations in these conditions directly impact the run-of-mine (ROM) fragmentation, which in turn influences downstream process efficiencies. In particular, when harder ore is processed, throughput and circuit performance may be limited.To evaluate the potential to increase throughput and improve overall plant performance by optimising blasting practices and comminution circuit operation, Gold Fields La Cima engaged Metso Process Technology and Innovation (PTI) to conduct a full process integration and optimisation project at Cerro Corona. Blasting, crushing and grinding processes were reviewed to identify the potential to achieve substantial improvements in productivity when treating the most competent ore types.Site-specific models of the blasting, crushing and milling processes were developed using SmartTagTM ore tracking technology for calibration and validation. Ore tracking permitted locations in the blast volume to be queried against the geotechnical block model to determine the hardness and structural parameters of the feed to the comminution circuit. They also ensured surveys were conducted when ore from the audit blast was flowing through the crushing and grinding circuits.The predictive models developed enabled PTI to demonstrate how changes in blast design influenced both ROM fragmentation and the performance of downstream comminution processes. Outcomes of the project suggested changes to blast designs and comminution practices, and these were partially implemented for a validation trial. The trial demonstrated a 14.8 per cent increase in mill throughput for the specific ore selected for the study, and an average increase of 5.7 per cent for all ore types. There is potential to further increase throughput and process performance if all recommendations are implemented. This paper describes the methodology used and benefits to the operation from the mine to plant.CITATION:La Rosa, D, Caron, K, Valery, W, Diaz, R and Mamani, H, 2015. Blast fragmentation impacts on downstream processing at Goldfields Cerro Corona, in Proceedings 11th International Symposium on Rock Fragmentation by Blasting, pp 333–342 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 24, 2015

Future hard rock mining will gradually move towards complete mechanisation which lends itself to remote control and ultimately to robotic mining. This will require different technical inputs into mining engineering and one of these is in the area of rock'mechanics. Traditional hard rock mining has had little rock mechanics input. Problems arising from high stresses and poor ground conditions have in most cases be remedied after they occurred, in the worst case by abandoning a particular stope or area and starting elsewhere. In a fully mechanised remote or robotic mining situation the financial penalty for such an approach could be severe, as a major part of the production costs will be in the development and the equipment. It is therefore imperative that a complete rock mechanics feasibility study is undertaken before an area is set up for robot mining and that a continuous stability monitoring system is installed that will predict rock behaviour well in advance of mining, such that the necessary ground control measures can be implemented without impeding the continuity of mining. This system will utilise already existing instrumentation such as extensometers and stress cells, and possibly additional improved instrumentation which has to be developed for this particular Application.

Jan 1, 1986

By K Vallo, T Haimi, J Pihlasalo, J Hamuyuni, M Lindgren, F Tesfaye

Decarbonisation of the steel industry has recently attracted a lot of research and technological development. Most of the technological developments are centred around the replacement of blast furnace (BF), which has been the main primary smelting furnace in the ironmaking step of steel production. Replacement of the BF is not an easy task because of BF’s many established capabilities over the years, especially its ability to use low-grade iron feed. In this regard, Metso has developed its own technology, Metso’s Outotec direct reduced iron (DRI) smelting furnace, to tackle this problem. The recently developed six-in line electric furnace for DRI smelting can be used for primary smelting of DRI from blast furnace grade iron ore. Unlike the electric arc furnace (EAF), the DRI smelting furnace can handle larger slag volumes that emanate from the high gangue in BF grade DRI. Therefore, fluxing plays an important role in operating the DRI smelting furnace. This paper presents fluxing options and proposes slag quality and operating windows for the DRI smelting furnace. Also, the effect of slag on refractory durability will be discussed.

Jun 19, 2024

Shear-flocculation is one of a munber of potential processes for upgrading deposits of finely-grained minerals and, more generally, for separating different types of particles suspended in a fluid.The smaller the particle the more likely it is to follow the fluid streamlines, or be entrained within turbulent eddies, and the less likely it is to deviate from the streamline and attach to bubbles (froth flotation), other particles (selective flocculation) or magnetic poles (wet magnetic separation). As shown in Figure I, a number of ingenious ideas have been proposed to overcome this effect. The suspended particles are assumed to be 1 - 10 µm.Thus, the efficiency of attaching ultrafme particles of the valuable component (solid circles) to air bubbles, as in process A, is poor. The efficiency may be improved by attaching the particles to oil droplets (Ralston, Kart and Newcombe, 1984) to form agglomerates that rise or sink (B), to magnetic particles (C) (Parsonage, 1988) to allow recovery in a magnetic separator (D), to other particles to form aggregates (E) that are then either attached to bubbles (F) or recovered by sedimentation (G) (Warren, 1992), and to pieces of polyethylene (Rubio and Baltar, 1991) that rise or sink (H).In A, C, E, F and H, the forces that are generally used to ensure collisions result in adhesion are hydrophobic forces, hydrodynamic forces and inertial forces (Warren, 1992). These drag particles from the streamlines to allow particle-particle adhesion. In B and E, soluble polymeric molecules have been added to bridge between particles as they approach closely during a collision.The second major consideration is selectivity. Selective adsorption of the hydrophobe or polymer onto the valuable particles is the key. Many subtle effects of surface chemistry are involved in obtaining adequate selectivity. A complication in real systems is that the initial suspension is often naturally coagulated and needs to be dispersed before being selectively flocculated.

Jan 1, 1993

By Woodcock J. T, Rummel P. H, Sparrow G. J, MacRae C. M

An automated method, which is believed to be the fastest in the world and which can be used by mineralogically-untrained technical assistants, has been developed for the rapid location of native gold particles and other gold minerals down to 1 pm in size in ores, concentrates, and tailings using a scanning electron microscope. Searching of a 25 mm diameter polished block in 1 pm steps usually requires 3-4 h. Examples of the location of native gold and gold tellurides in drill core sections, in crushed ore samples and gravity and flotation concentrates, and in various metallurgical test products are given. The results have application in ore exploration, in guiding metallurgical test programmes, and in assessing metallurgical per- formance in testwork and in operating plants.

Jan 1, 1991

Grade control aims to deliver quality tonnes to the mill via accurate definition of ore and waste. It comprises data collection and interpretation; local reserve estimation; supervision of development and mining; and stockpile management. The foundation of all grade control programs should be that of high quality sampling supported by geology. The requirement for quality grade control samples has long been recognised, where they should be representative, unbiased, safe and operationally timely. Underground sampling methods include chip and channel samples; grab samples; and drill-based samples. To achieve quality samples, collection techniques employed should minimise delimitation, extraction and preparation errors. Grade control staff should be well-trained and motivated, and mining staff should understand the need for grade control. This paper reviews grade control sampling methods and presents recommendations for best practice and minimisation of sampling errors.

Mar 1, 2010