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By George D. Raitt, Rudy Lyon

Until fairly recently, Down-The-Hole (DTH or DHD) hammer drilling was never really a factor in large scale open pit surface mining. It was a method confined to water well drillers, aggregate quarries and limestone mines where the hole size rarely exceeded 6-1/2" (165 mm). Also it was somewhat limited to the harder rock areas such as the North East and South East United States. The trend in the big mining pits for coal, copper, gold and iron, was for the big rotary drill rigs with lots of muscle in pulldown, bitload and rotary torque.

Jan 1, 1998

By H Y. Fang, H Sutherland, R M. Koerner

Due to the increased number of complaints by property owners to blasting related industries an apparent need for a clearer understanding of blasting-related damage is needed. We feel that direct structural crack monitoring during such blasts is the appropriate measurement technique. Instrumentation and interpretation of results for taking such measurements are described in this paper. Typical results from blasting and other environmental effects are also described which can eventually be related to Fracture Mechanics principles in the hope of clarifying such disputes in an equitable manner.

Jan 1, 1976

By Larry R. Fletcher

The Bureau of Mines obtained blasting accident data from the Mine Safety ant Health Administration (MSHA), U. S. Department of Labor. These data were analyzed to determine the most frequent causes of accidents in mine blasting. Accident totals for 1971 through 1981 are tabulated for metal-nonmetal and coal mines both surface and underground. In the past 11 years (1971-1981, inclusive) there has been an annual average of 9 fatal and 121 nonfatal blasting accident victims. Underground mining averaged 6 fatal and 93 nonfatal injuries each year.

Jan 1, 1983

By C De La Cruz

The use of a thin-film piezoelectric stress gauge to determine the pressure profile in a detonating explosive has been demonstrated. These PVDF gauges have measured, in the borehole, the Chapman-Jouget pressure and the release adiabat of the detonation products for several explosives including ANFO and ANFO/emulsion mixtures. The technique can provide: (1) a direct measure of the blasting stimulus, (2) a sensitive QA tool for the blaster, and (3) a means to examine the magnitude and effects of preshock from adjacent bore holes. The PVDF pressure gauge is self powered, can measure pressure from a few bars to 400 kbars, has high time resolution (0.05 µsec), and is easy and economical to use.

Jan 1, 1997

By John Brennan

The Avalauncher has been an integral tool for avalanche mitigation work for close to 50 years. With their ability to place a kilogram of high explosives up to two thousand meters away, they routinely serve as a short range alternative to military artillery. The Avalauncher’s roots can be traced to a pneumatic baseball pitching machine used by Major League Baseball teams in the United States in the late 1950s. Throughout the decades, many modifications have been made to both the launcher and its projectiles. Current technology has allowed the Avalauncher to attain greater accuracies and operational range. In this paper I plan to cover not only the history of the Avalauncher but also explore its potential future.

Jan 1, 2009

By R R. Dimock

A goal of all mine operators is to optimize the breakage of the inplace rock to achieve maximum excavating efficiency. The use of the seismograph at Kennecott Copper Corporation's Nevada Mines Division, open pit mine in Ely, Nevada, has demonstrated that optimum blastability can be predicted by knowing the seismic velocity of the inplace rock. The relationship of seismic velocity to the quantity of the explosive required to achieve adequate breakage of the material can be determined. Once quantified, this relationship can be used by the mine operator to obtain the optimum drill pattern and powder factor for breaking the material to be excavated. A substantial savings in primary and secondary drilling and blasting costs can result from using the seismograph for blastability determination.

Jan 1, 1976

By Don Larson, Gordon Coleman

The United States Department of Energy, through its contractor Lawrence Livermore National Laboratory, has entered into a contract with Alpha-IRECO, Inc. for the emplacement of approximately 2.9 million pounds of a 50% RX-MD emulsion 50% ANFO blend into an underground chamber for initiation to produce the 12 trillion caloric equivalent of 1,000 metric tons of TNT. The detonation will be closely monitored to determine the characteristics of a large chemical explosion for comparison with data collected from previous like-sized nuclear events in the same location. This data will be shared with former Soviet block countries to facilitate enforcement of the various non-proliferation treaties currently being negotiated between the countries.

Jan 1, 1994

By Wayne Rogers, Sarma Kanchibotla, Alan Tordoir, Bryon Bisiauz, Seth Ako, Eric Engmann

Blast induced rock mass displacement can have a significant impact on ore loss & dilution. The mischaracterization of the grade boundaries both prior to, as well as a result of blasting can lead to significant financial losses on account of ore loss and dilution. Ore dilution occurs when waste material is miscategorised as ore and sent for processing diluting the run of mine head grade and recovery. Ore loss takes place when valuable mineral is miscategorised as waste and sent to the waste dumps, thus never being processed and recovered.

Jan 1, 2012

By Catherine T. Aimone

A series of experiments have been performed to characterize fragmentation and microcracking in quartz monzonite copper porphyry. The flyer plate impact method was used to generate plane shock waves in rock specimens for impact pressures between 1.6 and 7.3 GPa and impact pulse durations between 1.1 and 7.0 µs. The effects of pressures up to 4.8 GPa and pulse duration on fragment size distributions and microcrack densities were studied. The results show that pressures effect particle sizes to a greater extent at higher pulse durations. However, changes in pressure and pulse duration show little influence on the density of microcracks induced during explosive loading. These results indicate that the nucleation and growth of microcracks in rock subjected to shock waves occur uniformly throughout. A substantial decrease in particle sizes for high pulse durations is attributed to more time allowed for microcracks to grow and coalesce, forming individual particles.

Jan 1, 1985

By Malcolm Mellor

Practical procedures that have been developed for pre-split blasting and smooth blasting in common rocks are reviewed systematically. Topics covered include shothole spacing, charge weight per unit length of shothole, decoupling ratio, adjustments for explosive type and rock type, and weight of explosive per unit face area. Relevant properties of frozen rocks, frozen soils, and ice are compared with those of common unfrozen rocks, and appropriate adjustment of blast design is discussed. Interim relationships for the design of controlled perimeter blasting in frozen soils and massive ice are put forward, recognizing that additional experimentation is required. Special problems in controlled blasting of ice are discussed. These include effects of wet holes, delayed removal of burden, and submerged burden. Special attention is given to the cutting of ice islands and icebergs. An Appendix describes an operation in which the face of an ice wharf at McMurdo Sound was trimmed by pre-split blasting.

Jan 1, 1976

By Dal Sun Kim, Michael K. McCarter

"Comminution (crushing and grinding) of rock materials is energy-intensive and expensive. Mucheffort has been directed to improve the efficiency of conventional milling practice, but relatively littleattention has been given to the potential benefits of blast-induced damage on comminution processes. To help assess this effect, research has been conducted at the IRECO Laboratory and the Generic Center for Comminution at the University of Utah. The objective of this research is to investigate the effect of shockinduced “crack-like” damage on rock properties and subsequent breakage efficiency for three petrologically different rock materials under laboratory conditions. In order to evaluate the effect of shockinduced damage, a quantitative measure of rock damage is needed. For this purpose, a scalar variable (0) is proposed."

Jan 1, 1993

By A. S. Tawadrous

The stress field around a detonating charge in a borehole was calculated using AUTODYN for a variety of in-situ stress conditions. Calculations were conducted for zero in-situ stress, hydrostatic conditions at 100MPa, uniaxial stress conditions of 100MPa, and bi-axial state of stress with amplitudes of 200MPa and 100MPa along the axes. Two different explosives, ANFO and emulsion, were used for the calculations. It was shown that in-situ stress fields had an effect on the tensile and compressional damage zones around the blasthole, calculated on the basis of the maximum amplitude of the stress pulses in the rock after the detonation of the explosive in the blasthole. The extent of compressional damage increased around the borehole, whereas, the extent of the tensile damage decreased. The damage zones are of elliptical nature with their axes parallel to the direction of the principal stresses. The difference between the major and minor axis of the elliptical damage was not very significant in the case of the compressional damage; however it was significant in the case of the tensile damage.

Jan 1, 2007

By Norman Paley, Zachary Pickett

The Red Dog Mine is a high-grade zinc-lead mine located in northwest Alaska which began operations in November 1989. In June 2014 the upper half of a charge in a trim shot in the Aqqaluk pit deflagrated. No other holes in the area were observed to react and the remainder of the pattern was shot without incident. This was the only known case of a deflagration in the 25 years of operations. As part of the investigation into the cause of this incident rock samples were obtained from the area of this hole and from other areas in this pit. The samples were assayed and tested for reactivity using the Reactive Ground Catalyzed Adiabatic test. Approximately half of the samples were found to be reactive with standard blasting agents. Unexpectedly, some of these were found to be reactive with blasting agents doped with urea to act as an inhibiter. Relationships between element grades and reactivity and between Specific Heating Capacity and reactivity were developed; however, the small sample size led to these models having an unrealistically large number of geological model blocks tagged as reactive. A program to better understand the behavior by testing more samples was initiated. Drill core was selected based on the predicted level of reactivity using the aforementioned relationships. The samples covered a greater range of grades and lithologies and included rock from the soon to be developed Qanaiyaq pit. The samples were dry pulverized then split for elemental assay, Reactive Ground Catalyzed Adiabatic testing, Specific Heating Capacity (SHC) determination, and X-ray Diffraction (XRD) mineralogical analysis. From this data, a Red Dog Mine specific assay based classification for separating reactive from non-reactive ground was developed. Furthermore, it was possible to divide the reactive ground into two subgroups: i) rock which reacts with ANFO-emulsion blends even when manufactured specifically with a reactivity suppression agent like urea and ii) rock which reacts with ordinary ANFO-emulsion blends only when a reactivity suppression agent like urea is absent.

By Pierre Auger, Benoit Levesque, Richard Martel, Guy Sanfacon, Louis-Charles Boutin, Marc-Andre Lavigne, Patrick Brousseau, Luc Trepanier, Louise Galarneau

Explosives used for blasting operations in civil engineering works, like construction of piping systems under roads, of pools, of houses and buildings can generate large volumes of carbon monoxide (CO). Carbon monoxide can represent between 1 to 3% of the gases produced by usual explosives. The production of 10 to 24 1 of CO by kg of explosives blasted is theoretically anticipated. CO is a gas that has no characteristic colour, smell or taste. It can migrate in the fractured rock of the blasted areas on fair distances, and then infiltrate in closed spaces like sewage systems, manholes, but also in basements of houses. In Quebec, in the last 10 years, 7 people were poisoned by CO in their houses to the point that they had to be treated in hyperbaric chambers. In the USA, many accidents have occurred and one worker died in a manhole. From the review of intoxication cases, the distance of migration of CO may reach 55 m if a conduit is present underground. Underground conduits broken by blast, tilling around underground conduits in road or house trenches, or fractured rock created by blasts between houses or between a house and a road, are the different pathways identified in the Quebec incidents. Field tests were performed at sites close to CO intoxication locations in order to evaluate the behaviour of CO in fractured rock following blasting operations. From these tests, the following conclusions may be drawn. The structural geology of the rock formation (schistosity, family of joints, fractures) plays a role in the direction and extent of gas migration in fractures generated when rock is blasted with explosives. The confinement of the rock can affect the quantity of gas migrating in the fractured rock. Significant concentrations of CO may persist in the fractured rock even 7 days after a blast. Advection is the initial mechanism of CO migration in fractured rock generated by the blasts or naturally occurring before the blast. The distance of migration with this mechanism is short (5 to 8 m). In trenches of muck (equivalent to tills under roads) the distance of CO migration by advection is 12 to 20 m. In the 2 to 3 days following the blasts, further CO migration up to 15 m is made by diffusion in the induced fractures, or up to 30 m in the trenches. To minimise CO production and migration in the fractured rock during blasting, special procedures can be applied by the blasting contractors: (1) do the complete excavation of the overburden before drilling and put mats for each blast; (2) do the complete excavation of the muck after each blast; (3) the last blasting should be the one for the private services entrance of the house and the excavation of the muck should begin at the junction between the road trench and the services entrance trench. Another technique consists in the pumping of interstitial air in the muck with a vacuum truck immediately after each blast.

Jan 1, 2002

By Jennifer Paukula, Steven Lindsay, S. Joon Kim

String loading is the placement of a bead or ‘string’ of emulsion along the lower edge of a development drill hole. The loading hose extraction rate controls the amount of emulsion placed in each drill hole. This allows a controlled distribution of explosive energy throughout the development round. Center holes are loaded using the slowest extraction rate causing the majority of the explosive energy to be placed in the center of the round. The loading hose is extracted successively faster for the buffer and perimeter holes causing less explosive energy to be placed near the edge of the blast. This causes less damage to the rock mass that remains in place after the development blast.

Jan 1, 2012

By Italo Onederra, Jason Furtney, Ewan Sellers

The Hybrid Stress Blasting Model (HSBM) is a high level blast modelling research tool which provides results that can still be used implicitly for practical blast design. The code is being developed through an international collaborative research project funded by a consortium of companies which is comprised of explosive, equipment suppliers and major mining houses. A key component of the HSBM is the numerical code and user interface designated as Blo-Up 2.5. To date validation work has focussed on breakage, fragmentation and damage outcomes in controlled laboratory experiments and using large concrete cubes

Jan 1, 2012

By Robert Slivinski, Kyle Hobbs, Michael Stern, John Willox, Brad Jewson

Prairie Mines & Royalty Ltd. produces over 12 million tonnes annually of thermal coal for TransAlta’s Sundance and Keephills power stations from the Highvale Mine. This opencast mine is next to a lake and is surrounded by cottages and farms, which means that blast vibrations and air overpressure have to be kept to a minimum.

Jan 1, 2008

By Robert Hopler

INTRODUCTION NOT so very many years ago the farm was about the last place where one would expect to find up-to-date mechanical appliances. Steam, explosives, electricity—the factors which have made the world in general, and America in particular, what it is today— were indispensable for the railroad and the steamboat, the factory and the mine, but the farmer’s work was generally run on a comparatively small scale, and was mostly done by the muscles of men or draft animals. Today, however, the farmer as well as the manufacturer, the contractor and the miner, fully appreciate the value of labor-saving devices. Every up-to date farm, large or small, has modem machinery that tends to reduce the cost of production or to improve farm products.

Jan 1, 2011

By Greg Wyartt

Although electronic detonators and blast initiation systems have been commercially available for several decades, uptake in the Australian mining industry has been very slow when compared to other global mining regions. The safety and operational advantages of electronic initiation are generally well understood in Australia, however there has been a prevailing perception that these advantages do not outweigh the extra financial and technical investments.

Jan 1, 2019

By Rolly Thorpe

Bulk emulsion explosives have been used at surface mines and quarries for many years. Recently, this technology has been adapted for underground use in relatively confined work areas and in smaller diameter blastholes.

Jan 1, 1994