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By Bill Shea, Gordon King

"For a drainage channel built in San Juan, Puerto Rico, a value engineering (VE) proposal incorporating a secant pile top-down approach saved time and facilitated construction work on the larger flood control project. The channel, at the Bechara Industrial Area, Puerto Nuevo Port Facility and the Puerto Rico Maritime Shipping Authority Dock, was needed to allow drainage of the Rio Puerto Nuevo into San Juan Bay. The port area, one of the busiest in the Caribbean, has over 6,000 ft (1,800 m) of berthing wharves for ocean-going container ships along with over 500,000 sq ft (46,000 m²) of container loading and unloading areas, and is critical to the local economy.Planners wanted to minimize the impact of construction to the port and dock users, and developed a construction methodology and work sequencing that would prevent a complete barrier to port traffic. This plan involved non-contiguous and limited work area that “leapfrogged” along the alignment so as to prevent long barriers to lateral traffic movement across the culvert alignment.After reviewing the project plans and schedule, Morris-Shea Bridge Company (MSB) proposed an alternate design and construction approach that provided significant cost and schedule benefits, and also provided better access for the port and dock users. The alternate VE proposal involved top-down construction methodology and redesigned drainage culvert geometry with two parallel 2,000 linear ft (lf) (600 m) secant walls installed on each side of the culvert. These walls facilitated excavation and formed part of the culvert permanent walls. The result was a significantly reduced required construction right of way that allowed construction work in contiguous areas largely without impact on ongoing port activity. MSB conceived the design concept, and engineered design and construction of the VE alternate secant pile culvert.The project initially consisted of an open channel in the industrial area picking up water from the existing Rio Puerto Nuevo, transitioning to an enclosed culvert through the port and dock areas, and outfall through the existing dock. The base bid construction included three main areas of work:"

Jan 1, 2012

By Anne Lemnitzer

Experimental data are the cornerstone of scientific research, providing empirical evidence to validate hypotheses, test theories, inform decision-making and help develop innovative design and analysis methods. However, beyond traditional empirical validations, experimental data have also become the most crucial component of AI algorithms, measuring the algorithms' effectiveness, and allowing engineers to ensure their reliability and applicability. The DFI "Rock Socket Project," awarded in the spring of 2018 allowed for the indispensable, experimental data-based validation of structural shear magnitudes, which have been hypothesized and discussed for years within the deep foundations community and cautiously approached by many design engineers. The fundamental project idea, i.e., the investi- gation of pile shear magnitudes through experimental research, was sparked during a heated discussion in the October 2016 Drilled Shaft Committee meeting in New York. Should we design for amplified shear at the rock socket of a drilled shaft or is this merely an artifact of the p-y design approach? Data were needed to provide consensus.

Nov 1, 2023

By Andhra Pradesh, Nagarajkumar B. V

As a part of Mumbai City Mega Drinking Water Project at Amar Mahal Tunnel-1 Ghatkopar East Mumbai, drinking water tunnels were proposed by MCGM from Amar Mahal to Trombay reservoirs, Amar Mahal to Wadala and further up to Parel. The pipeline has to be underground and laid at a depth of 5.5m. The initial proposal was to provide sheet piling to enable the safe excavation and installation of underground pipeline. However, installation of sheetpiles was practically not feasible due to the existing soil strata for driving the sheet piles. Hence, it was proposed to install micropiles instead of sheet piles. In this paper we discuss about the purpose, basic design, detailed design approaches and actual work implementation of micro pile with temporary struts for shoring protection works in this project.

Sep 1, 2022

By Ameir Altaee

Unconventional means and methods were utilized to install over 650 contractor-designed micro-piles for the replacement of the Bronx approach to the Bronx-Whitestone Bridge in New York City. The method utilized reverse circulation (RC) drill rods and down-hole-hammers (DHH) along with grouting through the DHH bit. The overall construction sequence of drill-down, grout-up, place reinforcing is similar to auger-grout piling. The extremely tough drilling conditions required the use of a percussive DHH. The piling subcontractor refers to this pile as a hammer-grout pile. Project background, constraints and subsurface conditions are given. The proposed means and methods as well as the collaboration between stakeholders are detailed. Results of load testing and production installation are summarized.

Jan 1, 2010

By Morris J. D, Baldwin Z., Wiltcher P. M

21 Moorfields is an oversite development in central London spanning Moorgate tube station. It required the installation of both the highest loaded bearing piles and the highest top loaded static pile test ever undertaken in the UK, at 50.5MN (5,680 tons). The 17-storey building is founded on only 15 large diameter bored piles installed through the roof of the live station. The piles are located in two parallel rows 50 m (164 ft) apart, bridging the underlying train lines and the Crossrail tunnel below. This unique project required a diverse cross-section of skills and experience from the Project Team as we not only pushed the boundaries of design but also those of construction practices. Our team therefore needed to be made up of members from multiple businesses and disciplines. The team worked together, in a highly collaborative environment, for around two years before any work started on site. A key challenge for this project was that there was only one opportunity to construct each pile. If a position had to be abandoned there were no alternative locations and the impact on the project would have been catastrophic. It was therefore vital that all events that may have led to the abandonment of a pile were investigated ahead of commencement on site. Risk elimination and mitigation strategies were developed for all eventualities whether they be associated with the design or construction processes. The successful pile load test, coupled with all contract piles being fully instrumented with state-of-theart fiber optic (CemOptic) cable along their full length, has improved our understanding of the performance of such large and heavily loaded piles. The works piles will all be monitored during the construction of the new building, providing new insight into their real-world performance. Such groundbreaking work has never been undertaken before in the UK and has the potential to significantly influence the industry’s understanding of pile behavior, and design, in the future. This paper will discuss the challenges the team encountered during the design and construction of this highly complex urban project, particularly when adopting, by necessity, a pioneering approach.

By A. A. Gupte

Auger piling system which was developed in the United States in the 1940's is gaining acceptance in many parts of the world. Although primarily used to support foundations, the system is very useful for many other applications such as soil anchors, temporary and permanent earth retention systems, restricted headroom piling and underpinning of existing foundations. In this paper, review of current construction design techniques for the Auger piling system for earth retention and underpinning of structures is presented.

Jan 1, 1989

By Colin Curtis

The City of Manchester is hosting the 2002 Commonwealth Games. A world class Stadium with a 38,000 capacity was commissioned for a site located close to the City Centre. The Stadium location is in an area that was derelict and in need of regeneration and it is envisaged that the Stadium will be the spur for this. The industrial and residential history of the site has left a legacy of buried foundations together with chemically contaminated soils. This Made Ground deposit overlies Glacial Deposits which in turn overlie bedrocks of the Central Manchester Coalfield. Coal mining has taken place from at least 1761 leaving several worked seams and shafts. In order to support the stadium, 1159 conventional augured piles of 600 to 1200mm diameters were used. This paper will deal primarily with the piling operations and testing, but will also discuss the coal seam treatment with respect to piling. A substantial trial pile test programme was carried out together with 11 static load tests on contract piles. The results of the pile tests will be discussed and conclusions drawn.

Jan 1, 2002

By Manfred Schoepf

"Construction projects using the most advanced technologies and organizational structures demand intelligent construction machinery. In this process, automation technology plays an increasingly important role. Many components used in the automatic control of machine components are being taken for granted to such an extent that operators are often even unaware of their existence. Innovations in micro-electronics, such as process computers, programmable logic controllers (PLC) or intelligent sensor systems, have by now found their way into construction machinery. Construction machines are indeed becoming ever more intelligent. Key electronic applications in foundation engineering machines can be summarized into the following main categories:- Data acquisition- Online monitoring of the equipment status- Remote data transfer- Satellite-based Navigation System for Positioning and Documentation- Process controlData acquisitionThis includes machine-specific operating data, such as engine speed or operating temperature, operating hours, display of fuel consumption, but also the acquisition of process-specific data, such as pile depth, pile inclination or slurry volume.Monitoring the equipment status onlineAn extremely important aspect is the acquisition of fault data. In conjunction with available remote data transfer systems, malfunctions can now be searched and diagnosed by specialists anywhere in the world to provide assistance to the site personnel.Remote data transfer - “Anywhere, from everywhere”All previously referred to parameters can be stored on appropriate storage media inside the machine. The customer also gets a worldwide, safe access via an internet browser to check the current status of the equipment, anytime, anywhere.All data can be saved on a secured web server for documentation and further analysis. The internet connection of the equipment through a special module (DTR Module) additionally allows the user to operate a local, password-saved WLAN hot spot at the construction site and exchange data between equipment, tablet and internet.The web based system, which is named “WEB-BGM Equipment Management” in the Bauer Group, can do much more than only communicating with one machine."

Jan 1, 2015

By Alp Gokalp

The aim of this article is to present an application of jet grouting technique in stiff clays for foundations of the natural gas combined cycle power plant, under construction in Aliaga, Turkey. The plant site is in the Aegean coastal region and 60 km north of Izmir. The foundation soil is composed of quaternary alluviums on top and tuff base rock. The thickness of the alluvium varies between 16 m to 30 m. Groundwater was observed 2.5 m below the ground level. At the design stage, settlement analyses were carried out for the various buildings and facilities in the power plant. Based on the analyses, it was predicted that total and differential settlements are not tolerable, thus jet grouting is implemented as a ground improvement under the majority of the foundations of the power plant. This paper also describes the selection of jet grouting technique, application type and details of the process parameters such as injection pressure, number and size of nozzles, lifting and rotation speeds. Prior to the commencement of the jet grouting works, a number of preliminary parameter tests and preliminary pull-out tests were carried out throughout the site in order to define and verify the jet grouting process parameters to achieve the required diameter of 600 mm and minimum jet grout strength of 3.2 MPa. Moreover as part of the comprehensive quality control and quality assurance program pursued in the project, a number of tests; such as continuous coring, integrity testing, installation of confirmatory jet grout columns, were carried out during the production of jet grout columns.

Jan 1, 2002

By Mauricio Coto

Three bidirectional static load tests (BDSLT) were executed on bored concrete piles, as part of the permanent foundations for two buildings sites located at the Sabana, San Jose, Costa Rica, separated at a relatively short distance of about 1 km. Unit skin friction values obtained for both sites, principally for the “Lahar” layer show that in general, friction pile capacity from the tests is higher than anticipated per static calculations from soil borings geotechnical parameters correlations. Results from the tests were also compared with dynamic load tests (DLT) executed at other two sites in the surrounding area, and with a Finite Element (FE) Analysis that model soil-pile interaction for one of the projects. On the other side, some construction issues were detected on one of the sites, which negatively affected the end bearing capacity, but being that pile friction was higher than anticipated, the required overall pile capacity was accomplished. The BDSLTs results of these tests help to better understand the geotechnical behavior of the soil layers in the Sabana. Moreover, they also show that is possible to optimize the design and construction of other bored pile supported buildings and structures on the zone.

By Sun Gengsheng

Geotechnical properties of soils, usual types of pile foundations, pile capacity, calculation of settlements of pile foundations, usual types of retaining structures for deep excavation, stability analysis of retaining structures and Anti-buoyancy soil anchors in Shanghai.

Jan 1, 1991

By Takefumi Takuma, Masashi Nagano, Koji Kajino

As part of the construction of a multi-span pre-stressed concrete girder bridge for Japan’s new high speed rail line, landslide preventive piles were installed on the flank of a steep slope. The rotary pressin piling method was selected to install three parallel rows of long (up to 36m, i.e., 118ft) and large diameter (1,200mm, i.e., 47.2in) pipe piles safely into the slope as a deterrent measure. They were spaced at 2.5 Dia (3.0m, i.e., 9.8ft) on center and were staggered to allow the groundwater to migrate between the piles. Each pile had a sacrificial cutting shoe welded at its toe for speedy installation and was rotated and simultaneously pressed into soil on the slope through the stable bedrock thereunder to achieve a robust landslide prevention in a relatively short period of time.

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

By Darrell Wilder

The Trenton Water Treatment Facility in Trenton, New Jersey, is expanding to upgrade existing facilities and to meet the increasing demands of the public. The facility sits uncomfortably between the northern bank of the Delaware River and Route 29, a busy traffic corridor. Flooding along this bank of the river occurs frequently and disrupts traffic along Route 29. The expansion plans for the facility call for several large clarifying tanks on a mat foundation covering an area of about 100 x 350 ft. The original design was to remove and replace up to 20 ft of existing fill and soft materials. Due to the close proximity to the existing structures and the Delaware River, it would be necessary to use sheet piles and tiebacks to support the proposed excavation, as well as the existing structures. The solution adopted consisted of the installation of vibro-replacement stone columns to improve the in situ soils and eliminate the need for excavation and replacement. This approach was tremendously successful. It mitigated the significant risk of flooding of the excavation, and provided a cost-effective alternative to mitigate settlement of the proposed tanks on the poor soft subgrade soils. This paper presents the details of the criteria for selection and design of the stone columns, and the process followed for installation of the stone columns and for verification of the level of soil improvement achieved. It also includes a back analysis of the results of a large scale, 10- by 10-foot plate load test performed on a group of stone columns using numerical procedures and recommendations for design and construction.

Jan 1, 2008

By George Burke

"Many soil mixing methods have evolved over the years, but the Trench Cutting Re-mixing Deep method (TRD) was developed in Japan, circa 1993, to construct continuous uniform cutoff walls, without the need for an open trench. TRD mixing has been used on over 300 projects in Japan for excavation support, groundwater barriers, liquefaction mitigation, soil improvement and pollution containment. To date, TRD mixing has been used on only three projects in the United States: a test cell in Long Beach, Calif., for seawater intrusion barrier in 2004; a groundwater barrier at a wastewater treatment plant in Lincoln, Calif., in 2005; and presently at Herbert Hoover Dike surrounding Lake Okeechobee in southeastern Florida.The most notable benefits of TRD are its abilities to overcome difficult geology, such as layered rock and dense cobbles and gravels that hinder other soil mixing methods, and to create extremely high-quality walls. The method is ideal for situations in which access precludes the use of more traditional methods due to spoil control, such as waterways and congested urban environments or subsurface obstruction/difficult ground. Spoil disposal is minimized since TRD mixes the soil in place.TRD mixing has a horizontal continuity advantage over traditional multi-auger deep soil mixing (DSM) systems. Because DSM systems create walls by overlapping soil-cement columns, the auger may be deflected by difficult ground, and gaps are possible. Gaps may also occur when constructing an exceptionally deep wall due to the possibility of auger deviation from its required vertical alignment.The method also has a homogeneity advantage in layered soils. Because DSM constructs columns by rotating the defined length mixing tools up and down the soil profile while injecting binder, strength and permeability in each layer will vary. The TRD method vertically mixes the entire profile and core samples show highly uniform strength. It is most cost-effective in deep difficult ground such as layered rock or dense cobbles and gravels."

Jan 1, 2009

By Paul R. Lear

Sustainability continues to be an important aspect of remediation and infrastructure projects. Deep soil mixing (DSM), a common construction and remedial technology, can easily incorporate the following sustainability best management practices (BMPs), including Minimizing Total Energy Use and Maximizing Use of Renewable Energy; Minimizing Air Pollutants and Greenhouse Gas (GHG) Emissions and Maximizing Use of Machinery Equipped with Advanced Emission; Minimizing Water Use and Impacts to Water Resources; Beneficial Reuse of Materials/Reduction of Materials and Waste Reduction; Use of Local Labor and Supplies. This paper focuses on the sustainability of DSM treatment and provide carbon footprint calculations at least one completed DSM project which used these sustainability BMPs to demonstrate the environmental impact of the sustainability.

Sep 8, 2021

By Charles M. Wilk

"Mass stabilization involves mixing binding agents into marginal or contaminated soil to improve the subject material’s physical and/or chemical properties. This paper concentrates on the principles of soil mixing and benefits and application to new and existing rail right-of-way. Successfully applied in Scandinavia and other European countries, the soil mixing is now being applied in right of way in the northern latitudes of the U.S. and Canada. These regions have significant areas of “peaty” soils that can complicate construction and maintenance of rail and structure foundations. Mass stabilization can be used to improve the bearing strength of these soft soils for subsequent construction of railroads, pipelines, roads, and buildings. In civil engineering, the technology is often used to improve the construction properties such as bearing strength, of a marginal soil. In environmental engineering, stabilization is remediation treatment technology that protects human health and the environment by immobilizing hazardous constituents within the treated material. . The treatment is conducted while the subject material remains in-place (insitu). Mass Stabilization is often used to accomplish both civil and environmental purposes on the same project effectively addressing marginal soil while eliminating the expense of soil removal and replacement. This paper presents the principles of mass stabilization technology, implementation in the field and recent completed railway projects. The example rail projects will present the various benefits that soil mixing provides to railway construction and maintenance. Bench-scale studies and full scale implementation as well as soil construction properties before and after mass stabilization will be discussed. The paper and presentation will include information on the advantages of mixing methods and binding agent delivery systems.INTRODUCTIONNew or existing railroad right-of-ways may cross ground with low bearing capacity. Right of way subgrade undergo deflection (strain) as loads (stress) are applied. The amount of strain or deflection of the subgrade caused by loading of a train is proportional to the stiffness of the subgrade materials. Some soils, such as tamped ballast, are very stiff and resist loads well. Other soils such as soft clay, peat, or loose sand have low stiffness and undergo substantial movement under loads. It is very desirable to have the stiffest possible material in a track subgrade. Stiff subgrade material limits deflection under load, reducing track roughness and occurrence of track defects. Mass stabilization is a geotechnical method that can be used to improve the bearing capacity or stiffness of soil in these right-of-way. Mass stabilization involves mixing binding agents into soil subject to treatment while the soil remains in-place or insitu. Variations in the design or areas subject to treatment can be used to address transmission of vibration to adjacent structures."

Jan 1, 2015

By Takefumi Takuma, Hiroyuki Nishimura, Shigeru Kambe

"In order to achieve tubular pile driving with low noise and low vibration, the Press-in Piling Method has been adopted on many projects. The method utilizes reaction force derived primarily from previously driven piles to push in the next pile into ground. With attachments, the Press-in piling equipment can deal with hard soil as well as difficult site conditions. At West Toronto Diamond Rail Grade Separation Project in Toronto, Canada, the Press-in piling equipment drove more than 500 of 914 mm (36 inches) diameter tube piles in length of 12 to 25 meters (39 to 82 feet) to construct earth-retaining walls for railway grade separation. Myoshoji River Restoration Project in Tokyo, Japan drove some 600 of 1,000mm (39.4 inches) diameter tube pipe sections in length of 11 to 22 meters (36 to 72 feet) by the rotary Press-in piling equipment to increase the flood drainage capacity of an existing river in highly populated area of the city. Both projects exemplify the advantages of the method in urban settings.1. BACKGROUNDThe Press-in Piling Method was invented some forty years ago in Japan, where a very large number of construction projects were causing widespread construction pollution, especially by pile driving work in densely populated areas. The method has been providing solutions for piling projects which could not have been built otherwise due to the noise and vibration impact to the surrounding communities. The method can be used with various types of piles including sheet piles, tubular piles, concrete sheet piles and so on. With high pressure water jet and continuous flight auger attachments, the Press-in piling equipment can deal with dense sand, stiff clay, gravels, boulders and even soft rock without employing a different set of equipment."

Jan 1, 2015

By Ivan Hee

The 2.5km long bridge over the Beauharnois Canal and St. Lawrence Seaway is a major structure in the new Autoroute 30 project near Montreal. Foundations for the bridge consist of footings on bedrock, driven piles, and drilled shafts. This paper describes the design, verification, and construction of 1.85m diameter drilled shafts socketed into very strong and abrasive dolomitic sandstone. Two loading tests on sacrificial, heavily-instrumented, 1.18m diameter test shafts using Osterberg load cells were performed, with telltales installed to monitor a possible rock cone failure mechanism. The loading tests resulted in a revision to the initial design and provided a greater understanding of the cone uplift mechanism in rock. Insights gained are discussed and economies of the load testing program presented. Construction methodologies are also presented.

Jan 1, 2011

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006