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By William Mark Hart

Newmont Mining's executive management launched an initiative in 1999 that was designed to engage the entire workforce in a continuous effort to systematically drive inefficiency out of the corporation. Built on a foundation of teams and teamwork, Gold Medal Performance (GMP) has had a significant and positive impact on the reduction of costs. At the same time, it has increased productivity, improved cash flow, and helped Newmont to further enhance health and safety programs. Currently, more than a hundred teams are working on improving line-balancing production and external communications at all levels of the corporation. The training and rigorous set of tools avail- able to and used by these teams were designed to help them improve communications, identify inefficiencies and their financial impact, develop and implement solutions, and finally, to measure the results of the process enhancement. GMP harnesses the energy, creativity, and productivity of the entire workforce.

Jan 1, 2001

By R. Mira, S. Rosa, P. Souza

This paper shows the historical data, local geology and mineralization, the mining methods applied, current production,, the planning staff, the resources of hardware and software available and the computer methods used. The activities are described starting with the driving of ramps/research levels, their dimensional parameters and positioning, driving of production sublevels with the same parameters plus those concerned with the stability of the rock mass during the development and the mining itself. Then, the detailing of the ore body is described together with the stopes planning, the openings stability analysis, and the drilling patterns and explosive types are discussed.

Jan 1, 1998

By Stefan Gerl, Werner Stahl

Steam pressure filtration combines mechanical and thermal processes in one filtration device. Steam condensation at the cold layers of the filter cake, build a condensation front, which even removes the capillary water from the porous filter cake. Depending on the choice of parameters it is possible to achieve a very low residual moisture content. The influence of the parameters on the dewatering results was systematically examined on a bench-scale apparatus. This paper explains the physical fundamentals, the influence of the cake dewatering parameters, and one possible method of applying the process to a disk filter device as well.

Jan 1, 1995

By L. A. Obasi, C. Obasi

Investigations were carried out to determine the effects of changing metamorphic conditions on the formation of magnetite from the Itakpe iron ore deposit. Various magnetite grain sizes from ferruginous quartzites from different zones were determined and analyzed statistically. The results reflect the reaction of mineral individuals. In particular, the granulometry of magnetite changed with changes in the mineral formation conditions in the deposit and correlate with the mineralo-geochemical zones. This is interpreted as part of a readjustment of the mineral to the prevailing conditions. Because granulometry is a prebeneficiation parameter, this work will be, no doubt, of importance to the exploitation and beneficiation of the quartzites and rich ores.

Jan 1, 2000

Traditional finance theory recommends discounted cash flow (DCF) analysis as the tool to value mineral properties. Yet, the calculated values by this method are usually lower than the market value. Finance theory also advises us to develop an undeveloped project immediately if its net present value is positive. Most projects are, however, only developed when the economics are highly favorable. This paper uses insights from option-pricing theory to explain these divergences between market behavior and finance theory and presents simple modifications to discounted cash flow analyses that will lead them to produce correct valuation and development timing advice.

Jan 1, 1999

By Don Minard

Management support systems are extremely important to mining management to enable them to operate their company as a business. Management must give attention to the financial, maintenance, materials, and other reporting and control systems that are necessary to successfully operate a mining company. This subsection describes the management support systems that are critical to most mining companies. In this introductory review, the major objectives and functions of these management support systems will be introduced. The following topics will expand on the functions and key concepts as well as other considerations in each of these systems areas. Additionally, this introductory review will touch upon the unique environment that mining companies find themselves in from a management and personnel standpoint and the effect of this environment on management systems. Additionally, specific keys to successful systems installations and acceptance in the mining industry are discussed.

Jan 1, 1979

By S. Nickson, M. Grenon

Oriented borehole data provide the means to characterize a rock mass. In this paper, the geomechanical caving potential of a hard rock mine project is investigated. In particular, the influence of random joints to the resulting block size distributions is addressed. The implications of this approach in preliminary investigations on the choice of mining methods are discussed with reference to one site.

Jan 1, 2003

By L. R. Freitas, A. K. Resende, J. A. Oliveria, K. L. Gonçalves, L. F. D’Assumpção, L. R. Lage, J. D. Neto, F. Viveiros

Pará Pigmentos S.A. (PPSA) is an association between the Brazilian companies CVRD and CADAM, Mitsubishi Corporation of Japan, and the IFC (World Bank) created in 1992 in order to recover kaolin from Rio Capim deposit, northern Brazil. Commercial production at PPSA started in August 1996 using a process comprising mining and beneficiation at the mine site, pumping through a pipeline and drying/loading at the port site on the Amazon river estuary. Presently, all PPSA production is concentrated on 82% <2um, high-brightness coating clay shipped in bulk. In this paper, a detailed description of the development of PPSA beneficiation process is presented. The results of laboratory and pilot plant studies under- taken to develop alternative grades of clay, such as delaminated and calcined kaolins, are also discussed.

Jan 1, 1998

By B Faulkner, M. Weinecke

In 1997, Sveciala began a program to develop a process to convert waste tires into valuable commodities. A review of numerous approaches revealed shortcomings that were process related or mechanical related, while some of the approaches emphasized he production of low-value products. A market study revealed that a process that could produce a good grade of carbon black would be economically feasible. This paper discusses the laboratory and pilot-plant development and commercial plant design of such a process.

Jan 1, 2002

By O Gutsche, Fuerstenau D. W., R. Ravikumar

Six minerals and one ore, namely, barite, dolomite, galena, limestone, quartz, quartzite and taconite, were ground in single-particle comminution mode in a rigidly mounted roll mill with different levels of energy input. Grindabilities were determined from the median size of the self-preserving product size distributions, which was taken as a measure of the fineness of the ground material in an empirical energy-reduction ratio relationship. These values reflect the inherent resistance of the solids to mechanical size reduction that are least distorted by particle-particle interference effects, grinding characteristics, energy efficiency of the milling system employed and the extent of the fineness specified.

Jan 1, 1992

This paper discusses the type of scaling operations presently in use in underground mines. It defines a scaling factor that is expressed as the area necessary to scale to extract 1 t (1.1 st) of ore. The problems associated with conventional scaling methods are discussed as well as recent developments in mechanized hand-held scaling de- vices and methods of loose detection. The elements of the scaling process are further analyzed. The conception and design of a mechanized scaling device, developed at Universite&apos; Laval is also described. The results of field tests conducted in Quebec hard rock mines are presented. The experimental findings show that the mechanized hand-held scaling device shows potential in improving the productivity and safety of underground mining operations.

Jan 1, 1996

By S. Finsterle, R. C. Trautz

Numerical modeling studies were performed to investigate water seepage into underground openings excavated in unsaturated fractured rock. Water seepage is an important factor affecting the performance of a nuclear waste repository, such as the one proposed at Yucca Mountain, NV. The amount of water dripping into an underground opening depends on the connectivity and permeability of the fracture network, as well as on the capillarity of individual fractures intersecting the opening. A high-resolution numerical model of an unsaturated fracture network was developed, and the appropriateness of seepage predictions using a fracture-continuum model was examined. Model calibrations to liquid-release tests performed at Yucca Mountain are also discussed.

Jan 1, 2002

By Odin D. Christensen

Gold deposits of the Carlin Trend occur within sedimentary rocks deposited across the Paleozoic continental margin. Lithologically dissimilar units, juxtaposed along the Roberts Mountains Thrust Fault system, constitute three distinct stratigraphic packages: autochthonous miogeoclinal carbonates, allochthonous eugeoclinal siliciclastic rocks, and an overlying coarse clastic overlap assemblage. Gold deposits occur within all three stratigraphic packages, with economic concentrations localized at structural and stratigraphic settings similar to those which host petroleum traps. Along structural breaks, gold is selectively concentrated within favorable stratigraphic units. Host stratigraphy controls the character of the ore, including average grade, grade variability, physical properties and metallurgical response.

Jan 1, 1989

By Annan Cook

Cyprus Metals&apos; Sierrita mine is located in the Pima Mining District, Pima County, Arizona (Fig. 1), which is one of the largest known porphyry copper districts. The ore body is part of a large mineralized system that includes Cyprus&apos; adjoining Esperanza mine. The copper and molybdenum grades being mined at Sierrita make it one of the two lowest grade porphyry copper mines in the world Mineral production from the district was first recorded in 1876. Copper from replacement deposits in carbonate rocks and copper¬-lead-zinc from veins in volcanic rocks were mined from several deposits. However, it was not until 1957 that the district commenced to become a major copper producer with the beginning of production from the Pima mine, which was the first open pit operation. Since that time, seven other open pit mines have come into production. Because of the variable copper prices and high operating costs, not all of the mines are operating today. A map of certain outcrops, plutons, and open pits, as well as older underground mining operations, in the Pima district is shown in Fig. 2.

Jan 1, 1991

By Russell K. McFarland, Gloria T. Saxton

Introduction The March 1969 issue of Civil Engineering contained on article entitled "BART" Subway Construction: Planning and Costs" authoried by Thomas R. Kuesel. This article describes in some detail the innovations developed in planning and management to undertake the design and construction of the BART Project. This 75 mile long system contained 17 miles of urban tunnels and 13 subsurface stations. Within this article Mr. Kuesel very nicely listed the cost of the 70,000 linearfeet of bored tunnel, 23,380 linearfeet of cut and cover tunnel, and the costs of the thirteen underground stations. Ten years subsequent to the publishing of Mr. Kuesels article, it is very sobering to realize that San Francisco obtained a bargain of a magnitude that we are just beginning to realize. Table 1 is a listing of tunneled line sections taken from the paper. The average cost shown in this figure, including sections constructed under compressed air is $1,620 per foot of tunnel, with bid dates ranging from June 1966 thru October 1968. This average cost translated to about $16 million per double track mile of twin tunnel system.

Jan 1, 1979

By Ed Van Eeckhout

The rockburst monitoring system at the Sunshine Mine has recently been improved to increase the certainty of burst locations and to output location results in a manner amenable to easy interpretation. Three methods of location calculation were used: a computer code provided with the hardware in-place (the MP-2501, a code based on the least-squares method (Blake et a1, 19741, and a nonlinear iterative code written by the principal author. The more accurate locations are given by the latter two codes, but still are only correct to within about 100 ft. This error is due to uncertainties introduced by the geologic and mining variations versus the assumptions made in the location codes. Software was then written to make two-dimensional plots of burst location by level, so management could monitor problems easily.

Jan 1, 1986

By I. S. Parrish

Gold deposits in Hebei and Shanxi provinces in northeast China fall into three general classes: - Placer deposits - Mesothermal vein deposits - Disseminated and oxidized volcanogenic deposits Past production dating back thousands of years has all but exhausted the placers. The mesothermal vein deposits, incorrectly considered in the past as "greenstone" type, are small to moderate in both size and grade. Production from these granulite and amphibolite hosted veins, at present greater than from the newly discovered disseminated deposits, is expected to wane. Production from the disseminated deposits achieved only in the past few years is expected to equal or surpass that from the other classes of deposits. At least one "world-class" deposit is being developed.

Jan 1, 1989

By D. W. Horsfall

The washability of South African coals is described and the problems encountered in washing at low densities, to make premium products, are enumerated. The measures taken to overcome those problems, when low density separations became a commercial necessity, are described in detail. The descriptions of processes are with specific reference to the three sizes commonly treated separately in coal preparation namely coarse coal, small coal, and fine coal. Some information is given on the performance characteristics of the plants erected to meet market requirements.

Jan 1, 1995

By S. G. McDowell

Automation techniques are used during the design stage of continuous miners to decrease the time required and ensure the accuracy of the design. This is followed by automated manufacturing processes to reduce manufacturing time and improve the quality and consistency of parts. Combined, the result is a more reliable machine that can provide ongoing production capability. With the use of automation to enhance operator effectiveness and monitor machine condition, the productivity of machines is also improved. Productivity of continuous miners doubled over a 10-year span (Fig. 1). Although this article focuses on the continuous miner, it should be recognized that production increases of the continuous miner would not be realized without increased capabilities throughout the rest of the mining system. There are several aspects of automation that have played a role in providing increased continuous miner productivity. Though some are considered indirect, they still had significant influence on the overall result. Basically, productivity increases are obtained by cutting, loading and transporting the coal at a maximum rate. In addition, these tasks must be consistent, with minimal downtime. Therefore, the miner had to improve in operational capability and reliability. Automation techniques used during machine design, manufacturing and operation have all played significant roles in achieving higher productivity.

Jan 1, 1991

By B. Cristol, G. Benier

Laboratory and pilot tests have shown that the grinding of some aluminas makes two populations appear : agglomerates’ and ultimate crystals’. Classical breakage functions (Size Mass Balance Method) aren&apos;t able to describe correctly this kind of grinding. So we have optimized a particular breakage matrix which takes into account the fact that the agglomerates can either be reduced in size or either be blown up to liberate the ultimate crystals. The models which were developed using this breakage matrix are in good agreement with the experimental results of the pilot tests. The industrial breakage functions were estimated from pilot breakage functions, using scale up prediction procedures and plant tests. The agreement between predicted and actual plant performance is excel1ent.A 20 % increase in capacity was predicted to be available by improving the grinding circuit classifier performances.

Jan 1, 1992