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By M Ridd

The Pasminco Century Mine (PCML) is located 250 kilometres north-north-west of Mt Isa in Queensland. As one of the worldÆs largest zinc mines, PCML comprises mining and milling operations at Lawn Hill, concentrate filtering and shipping facilities at Karumba in the Gulf of Carpentaria, and a 304 km slurry pipeline connecting the two operations.Mineralisation at Century occurs in the upper part of the Lawn Hill formation and is comprised of siltstones, shale and sandstone. Pyrite occurs immediately above the mineralised sequence, and throughout the footwall carbonaceous shale forming the lower proportion of the deposit. Zinc predominantly occurs as sphalerite (ZnS) and lead as galena (PbS). These sulfides are very fine-grained and may oxidise rapidly upon exposure. The pyrite, sphalerite and galena are the main potential sources of acid rock drainage (ARD) or heavy metal leachate at the mine site.To minimise the generation of ARD in the waste rock dumps, they are constructed in a specific manner and waste rock is classified into the following three classes based on competence and acid forming/consuming capabilities:Class 1: Competent rock, non-acid forming or acid-consuming material. Class 2: Non-competent, non-acid forming or acid-consuming material. Class 3: Acid-forming material. The generalised Waste Rock Dump Design for current operations comprises an outer zone of Class 1 material and inner zone with Class 2 and 3 material. Limestone is the Class 1 material used for both its structural support and acid neutralising capacity. Reserves of limestone at the mine site are limited. Net acid generation (NAG) tests confirm that a mix of limestone and shales can be net acid consuming.Field based and laboratory based trials have been established at PCML to quantify blending levels of limestone and shale that will produce leachates both neutral in pH and low in metal/salt concentrations. This paper will discuss the first six months results (of a two-year sampling program) from the trials.

Jan 1, 2004

By W L. Lane, T R. Yanske

The Doe Run Company and its predecessors have been mining for over 130 years utilising the room and pillar mining method. This method has left approximately 20 per cent of the orebody in the remaining pillars. The original design and planning for the mines did not include extensive pillar extraction. This paper summarises the introduction of the pillar extraction and backfill techniques which have been implemented since 1991. These techniques include the use of low cost fill walls up to 20 m in height and the use of slinger trucks for topping off the fill. In conjunction with these accomplishments, much experience and confidence has been gained in the use of numerical modelling as a method of predicting pillar stability as the mining of pillars progresses. These advances have led to pillar extraction becoming a major portion of the overall production and have added to the mine life of Doe RunÆs six operating mines.

Jan 1, 1998

By C R. Sundberg

Despite nearly a half-century of continuous production, the low-grade iron ore (taconite) deposits of North America remain economically competitive sources of raw materials for the domestic steel industry. The continued viability of these mature integrated mining-concentrationagglomeration complexes requires highly efficient utilisation of assets, especially the mineral resource. At Cleveland-CliffsÆ five North American managed operations, enhanced ore characterisation techniques are playing a critical role in their continued success. Due to the low-grade nature and complex mineralogical composition of these deposits, ore characterisation cannot solely rely on assay grades. Historically, taconite ore characterisation has augmented assay grades with bench-scale concentration tests to quantify recoverable mineral. The economic necessity for improvements in mill efficiencies and final product quality has mandated significantly greater knowledge of ore-related impacts. Cliffs Technology Center has met this challenge by developing a variety of novel iron ore characterisation techniques. The applications developed include both in situ and laboratory procedures, plus unconventional data integration methods uniquely suited for these deposits. This paper details the evolution of these novel ore characterisation techniques and their application to each phase of the operation: mining-concentrating-and pelletising. The improved ore characterisation techniques have contributed to successes at individual Cleveland-Cliffs managed operations including mineral recoveries exceeding 95 per cent and productivity increases exceeding ten per cent while consistently achieving customer product quality objectives.

Jan 1, 2002

Grade control aims to deliver quality tonnes to the mill via accurate definition of ore and waste. It comprises data collection and interpretation; local reserve estimation; supervision of development and mining; and stockpile management. The foundation of all grade control programs should be that of high quality sampling supported by geology. The requirement for quality grade control samples has long been recognised, where they should be representative, unbiased, safe and operationally timely. Underground sampling methods include chip and channel samples; grab samples; and drill-based samples. To achieve quality samples, collection techniques employed should minimise delimitation, extraction and preparation errors. Grade control staff should be well-trained and motivated, and mining staff should understand the need for grade control. This paper reviews grade control sampling methods and presents recommendations for best practice and minimisation of sampling errors.

Mar 1, 2010

The occurrence of metallic minerals in Australia to the time of the proclamation of South Australia as a Colony in 1836 was unknown. It is, therefore, perhaps, surprising that British settlers arriving in the Coromandel included among their number a German scientist Johannes Menge who had been appointed by the South Australian Company to the post of Mine and Quarry Agent and Geologist on 1 July 1836. His instructions were to `explore the natural productions of the Colony above and below ground and to superintend the working of quarries of stone and slate, the boring for water, metal, lead, coal and other mines at a salary of ú150 per annum for one year and for as much longer as the Company require your services not however exceeding five years'. In the event, he was to have little influence on those matter.

Jan 1, 1993

Caving is the lowest cost underground mining method, provided that drawpoint spacing, drawpoint size and ore handling facilities are designed to suit the caved material and that the drawpoint horizon can be maintained for the draw life. In the near future several open pit mines that produce in excess of 50 000 tons per day will have to examine the feasibility of converting to low cost, large scale underground operations. Several other large scale, low grade underground operations will experience major changes in their mining environments as large dropdowns are implemented. These changes demand a more realistic approach to mine planning than has occurred in the past, where existing operations have been projected to increased depths with little consideration of the change in mining environment that will occur. As economics force the consideration of underground mining of large, competent orebodies by low cost methods, the role of cave mining will have to be defined. In the past caving has generally been considered for rock masses that cave and fragment readily. The ability to define cavability and fragmentation, the availability of large, robust LHDs, a better understanding of draw control requirements, improved drilling equipment for secondary blasting and reliable cost data have shown that competent orebodies with coarse fragmentation can be exploited by cave mining at a much lower cost than with drill and blast Methods.

Jan 1, 1995

China has abundant bauxite resources, but these resources are mostly of a diaspore, which has a feature of low Al2O3 to SiO2 mass ratio, typically ranging from four to six. Compared to other materials, this kind of raw materials consumes more alkaline and energy in the process of metallurgy, and incurred a high alumina production cost. To solve this problem, researchers in China have done a lot of work on removing of the silicon from bauxite. Under the impetus of these works, in 2003, the first flotation plant of diasporic bauxite in the world was constructed in Zhongzhou, Henan, China. Seven years of operating experience shows that this technology can signifi cantly reduce the costs of following-metallurgy processing. These efforts are an important reference for the processing of similar resource. In general, for Western scholars it is diffi cult to fully understand these works because most of them are published in Chinese. In this paper, a detail introduction for the research progress on China bauxite de-silica flotation was presented, these works involved crystal chemistry, wettability of bauxite minerals, collector and modifi er in bauxite fl otation and flotation practice, etc.

Sep 13, 2010

The implementation of a process information management system (PIMS) is to provide a single online, real-time information system. This system provides a unique and completely open view for everyone, based on the key business drivers. It is structured around the three key concepts: process, maintenance and stocks. It combines numerous applications and provides accessibility to common tools and reports, through a web-based user interface, for every one from the floor operator to the General Manager. This æunique and commonÆ view displays raw, online process information that provides a quick health check of the operation at a glance, highlighting areas that require further investigation. The system is based on a hierarchical system of views, from the overview of the whole plant flow sheet to the more detailed operational shop view. It provides a synthetic view between continuous and batch operations, enabling the tracking of each batch produced. The batch view displays the critical batch components, and a comparison with each component of an ideal batch. This enables detailed analysis of each batch to identify areas of improvement. The information system will consist of an online reconciliation of stocks and flow data. This enables focus on the recovery of each process unit on a regular basis. This paper discusses the design strategy for the Process Information Management System, to ensure a unique and open view on the key business drivers is achieved and implemented successfully.

Jan 1, 2005

By Carroll D. A

The mining and minerals industry has had and will undoubtedly continue to have a considerable impact on the development of this State. For the first 60 years of its history the colony of Western Australia made slow progress; its population in 1889 being only 43,000. However, as a-result of discovering gold at Coolgardie and Kalgoorlie the Eastern Goldfields alone had a population of 25,000 by 1897. The income generated by the gold mining industry allowed the Premier of the day, Sir John Forrest, and his Government to support the proposal put forward by the State's Engineer in Chief, C.Y. O'Connor, to construct a pipeline to carry water from the Darling Ranges to Kalgoorlie ; a distance of 600 kilometres. The demand for people knowledgeable in the science and art of mineral exploitation also prompted the State Government to establish a School of Mines in the Goldfields in 1902, where it has remained ever since. The gold mines of this region have been a major source of employment for over 70 years and there is no doubt of the fact that their continued prosperity minimised the effect of the world recession on Western Australia in the 1930's.

Jan 1, 1979

The specification for tender nominated the requirements for ore hoisting and servicing; this showed that one common duty winder could be selected. Foliowing the design of the shaft layout, the merits of fixed or rope guides were compared and the latter selected.The specification called for the supply and installation of the complete hoisting system. Construction of the winder tower and shaft bottom steel work had to proceed while mine development was in progress using the sinking winder and headframe. Guide ropes, winder ropes, and the sky shaft were installed in the shortest possible time, and as the shaft was not equipped with ladder-ways, a second means of access had to be provided.Very few problems were encountered witll the commissioning of the winder, and in the first 2 years of operation the only significant modification was to the circuitry associated witll the moving access platforms.Hoist rope tension checking and adjustment are simple, and non-destructive testing has shown no deterioration of these ropes. The operation of the balance ropes has been very satisfactory but cleaning presented problems in the early stages. Guide ropes have been trouble free and require minimum attention.Normal wear on the PVC rope groove inserts on the winder drum has been negligible.Since the commissioning on fully automatic ·control, the winder has operated with very few, minor delays.

Jan 1, 1969

By T Davis

The 500 orebody in the upper levels of Mt Isa Mines in north-west Queensland was mined by sublevel caving and block caving from 1962 to 1969. The hot and reactive rock mass of this orebody provided significant mining challenges including ground temperatures above those resulting from the geothermal gradient. Recently Xstrata Copper has been studying the potential to mine this orebody by modern caving techniques. Part of the study process has included re-accessing the ore zones for diamond drilling and trial development. A cross-cut trial drive, the first primary development into the orebody in more than 30 years, encountered a temperature increase in development holes from low sixties to almost 80¦C in less than 10 m advance. The issues associated with managing this risk include sourcing suitable quantities of reactive ground explosives for a single small heading and the temperature limitations of the explosives and detonators. Risk management outcomes included controls to mitigate the safety and reliability risks relating to misfires. The control that dealt directly with the challenge of continuing development in elevated temperature ground was to cool the holes before and during charging. The most effective and practical cooling medium proved to be water. Rapid rock temperature recharge time meant cooling had to continue as close to firing as possible. Reticulation systems were constructed to allow cooling to take place up until withdrawal for firing. No misfires occurred with the cooling system and additional controls in place. This proved that developing safely and effectively in the elevated ground temperatures of the 500 orebody is practicable.

Jan 1, 2008

By Weller K. R, Trahar W. J

The Mount Lyell Company treats some 2.3 million tonnes of ore annually, mined from a number of orebodies on the field. Blended ore is essentially a quartz-sericite schist containing about eight per cent of pyrite and three per cent of chalcopyrite. Four-stage crushing and two-stage ball milling are followe by selective flotation for copper. Pyrite is recovered from the coarse fraction of dopper circuit tailings. A detailed survey involving examination. of 82 samples provided information on the size- by-size behaviour of the principal ore constituents throughout the grinding, copper flotation and pyrite flotation sections of the circuit. Results for the copper and pyrite flotation sections are presented in the paper, and it is shown that over half the copper reporting to the final tailing (5% of copper in the feed) is plus 100 microns and that the major pyrite loss is in the desliming cyclone overflow. These data proVide a basis for assessing potential methods of circuit optimisation.

Jan 1, 1977

By A S. Venkatesh, A Das

The Precambrian iron ore of Singhbhum-North Orissa region of eastern India occurs as part of the horseshoe-shaped broad synclinorium known as the Iron Ore Group (IOG) of rocks, which hosts the most important iron ore deposits in India. The Jilling-Langalota iron ore deposits are part of the IOG. Detailed mineralogical characterisation of different ore types has been carried out using transmitted and reflected light microscopy. Scanning electron microscope-energy dispersive spectroscopy (SEM- EDS), X-ray diffraction (XRD) and X-ray fluorescence (XRF) have also been used with a view to test the amenability of these ore types for beneficiation requirements. It has been observed that haematite, martite and goethite are the main iron-bearing minerals. Kaolinite and quartz are the major gangue mineral phases. Considerable mineralogical, textural and compositional variations have been observed among the different ore types. Characterisation data reveals that the massive and hard-laminated ores are of higher grade with very few interlocking textures having haematite and martite as major mineral constitutents. The soft-laminated lateritic and friable ores are relatively low-grade varieties containing various proportions of impurities with complex interlocking textures. The soft-laminated and lateritic ores are porous in nature and contain friable oxide and hydroxides of iron along with kaolinite, gibbsite and quartz. The occurrence of kaolinite, gibbsite and hydrated oxides along the cavities and weaker mineral planes of haematite and martite has been observed. The friable nature and high alumina content of these ores are attributed to these secondary phases. The nature of these ores is responsible for producing large amounts of alumina-rich slime during mining and handling operations. Suitable beneficiation schemes have been recommended for each type based on detailed characterisation investigations on these ores.

Jan 1, 2007

By L Soares, W T. Hennies, F Fujimur

Barra Bonita reservoir, located in the Sao Paulo State, Brazil, has been mainly used for local navigation and electricity generation to supply a prosper region in the country. Sand mining activities in that area have an important social and economic meaning for the local community. In this reservoir there are several sand mines that produce around 45 000 m3 of sand a month. These deposits were rich in material used as concrete aggregate in the civil construction. However, nowadays a significant increase in the demand of gravel can be observed, representing a serious productive problem. This material hasnÆt been well accepted by the market and, through the years, it was disposed at open sky in piles as waste deposits. This deposits have caused environmental problems like visual impact, reduction of free spaces outside and inside the mine, source of material to erosion and sedimentation processes in lower areas, flooding as a result of the filling up process in the drainage system, among others. For a lack of an appropriate technological characterisation, this material have been mainly used to pavement internal and external areas in the mine, with lower cost associated. With the purpose of evaluate the usefulness of this material in the conventional concrete, there were conducted several tests in the disposed residue including petrographical, physical, and chemical characterisation. The petrographical analysis and the preliminary results of the study showed that the material reacts with the alkalis that are present in the conventional cement (CP-II-E-32). In order to make the application technical and economically possible a research was developed seeking forms to correct this characteristic by adding special cements with high pozzolana content. The results of the technological, physical and chemical characterisation of the products indicated the technical viability of the use of that material. The study also allowed projecting environmental improvements resulting in the elimination of the waste piles.

Jan 1, 2003

By S Wotherspoon

At Kalgoorlie Consolidated Gold MineÆs (KCGMÆs) Fimiston Operations, located on the periphery of Kalgoorlie Boulder in Western Australia, roughly 7.5 million tonnes of rock are broken each month for the extraction of gold. With the close proximity of neighbours to the mining operations in the Chaffers Cut Back, special blasting techniques and tools were employed by KCGM to manage the blast induced vibrations and noise in this area. The i-konTM initiation system coupled with OricaÆs complementary modelling and analysis tools offered the complete blast management package. With these tools KCGM management and Orica Mining Services commenced an investigation into the benefits of electronic initiation. Prior to the commencement of electronic blasting, initial modelling was conducted to examine the vibration time waveforms and their frequency content, as these were expected to have an impact on vibration interaction with structures such as large buildings and urban dwellings. This work looked at results measured for a previous conventionally (pyrotechnic) initiated blast in the area and compared it to the results obtained when the blast was modelled with electronic initiation and faster timings. The predicted peak particle velocity (PPV) and structural vibration factor (SVF) were calculated. From the results it was concluded that the investigation into using i-konTM electronic initiation system and SHOTPlus«-i blast design software had some real potential to improve blast vibration management on the cut back. The use of the electronic initiation system and complementary software allows intricate timing designs to be accurately placed into blasts. The system has a number of working modes that allow either the precise design timings to be logged automatically into each detonator or to be manually logged where a variation from the design exists. Where such variations from the design occur, the electronic system permits the actual timings used to be uploaded back into the design file. This allows both design and real actual timings to be stored for future analysis or reference.

Jan 1, 2004

By Howell M. W

The purpose of this paper is to outline the main points in the construction of the various types of wire ropes more commonly used for winding in Australia; and the maintenance of the ropes, and cage and skip safety gear as practised at the South mine, Broken Hill.It should be mentioned that both of the shafts at present in use are dry, and both downcast with or without the assistance of the two exhaust fans normally in use: Night shift and week.-end overtime are practicaly non-existent.Thus, during night shift, the cages in No. 7 shaft are landed on the chairs at the surface, providing efficient covers for the· shaft, and allowing the maximum amount of rope to be wound on to the drums. This also applies to the cages of both No. 7 and No. 4 shafts during the week-ends.These factors, combined with electric winding and skip haulage, are calculated to obtain the best use of the ropes when properly attended.WINDING ROPES-TYPE AND CONSTRUCTIONThese ropes may be divided into four main types which will include the more commonly used constructions(a) One-size strand.(b) Warrington strand.(c) Flattened strand.(d) Locked coil.1. One-size strand as the name implies, is a rope the strands of which are constructed 9f wire of the one size.Usually the strands are of 7, 19 or 37 wires.

Jan 1, 1940

By R Dimitrakopoulos

Optimisation and mathematical formulations for open pit design and long-term production scheduling have been available since the 1960s. There are two main concerns in the application of existing mixed integer programming (MIP) models in open pit mines: a. the feasibility of generating both optimal solutions and practically mineable scheduling patterns and b. the inability to deal with in situ variability in orebodies and account for uncertainty. In dealing with these issues, a general open pit production scheduling method for multi-element deposits is presented and subsequently used to optimise the long-term production schedule in a nickel laterite deposit. The application shows the weaknesses of MIP formulations in terms of generating optimal solutions as well as practically feasible mining patterns. The application of the same formulation in the presence of in situ orebody variability and uncertainty uncovers a major reason for deviations of scheduled production from actual production, and outlines additional limits of traditional optimisation formulations as well as future needs.

Jan 1, 2003

By E House, V Lisitsin

Recent whole-rock geochemical data from nearly 900 fresh drill core and underground samples taken from seven central Victorian gold deposits confirm the presence of distinct and identifiable primary alteration haloes surrounding the deposits. Ferroan carbonate alteration extends for up to several hundred metres away from turbidite-hosted gold mineralisation outside of contact metamorphic aureoles. A less distinct phyllic alteration zone can be identified using geochemical molar ratios or short wave infrared analysis. It generally overlaps a sulfidic halo characterised by disseminated pyrite and in close proximity to mineralised structures, arsenopyrite. The extent of the sulfidic halo can be traced using low-level analysis of pathfinder elements such as S, Au, As and Sb. Recognition of these alteration features enlarges the target for exploration and provides a tool by which drilling can be directed towards mineralised structures. An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation.

Jan 1, 2008

The process of hydraulic transport through pipelines, world-wide well known for the trans- port of fine-grain solids is also being used to a greater extent in mining for the handling of 1rimarily coarse-grain solid - water mixtures r the removal of, for instance Coal and waste mixtures after coal winning rising hydraulic monitors, lings for backfilling underground and :her tailings and flotation waste to A large-scale test unit was taken into service at the Bergbauforschung GmbH (Mining P',search Company) in Essen-Kray, GFR, to ¦urther improve this technology. The unit was :fanned and built by Krupp Industrie- and +hibau of Duisburg in cooperation with i r

Jan 1, 1980

By Cox A

A key concern both in public perceptions of the environmental performance of the mining industry and in the development of policy relating to mining activities is the state in which the areas may be left at the completion of mining operations. There is, in effect, concern that the transient economic benefits of mining are enjoyed by the few, while the 'scars' may remain for all. While the techniques of mine rehabilitation have improved rapidly in recent years, an important set of economic issues has generally been neglected.In this paper, the economic and policy aspects of mine rehabilitation are examined. The key issue addressed is how to determine when expenditure on rehabilitation should stop. The answer to such a question requires consideration of the full range of social, as well as private, costs and benefits of rehabilitation at a particular site. Clearly these costs and benefits will vary between sites. From both an economic and policy perspective it is important to establish whether the additional gain from more rehabilitation would exceed the additional cost.It is concluded in the paper that the technical feasibility alone does not justify a paeticular level of rehabilitation activity and expenditure. While more rehabilitation at a particular site may be technically feasible, the additional expenditure incurred in undertaking that rehabilitation may result in little extra benefit. This conclusion has important implications for government policy, particularly with respect to establishing the goals for rehabilitation, criteria for successful rehabilitation and enforcement of rehabilitation objectives.

Jan 1, 1992