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By J. B. Pateiro Fernandez, S. Möllerherm, E. Drüppel

"Since 1997 the Institute of Mining Engineering 1 at the Aachen University is dealing with the concept of sustainable development in the mineral industries. During this time it has conducted several research projects in this field. Its latest project is on the development of sustainability indicators for the German mineral industry. This paper describes some results of this project. A process chain analyses have been carried out identifying economic, social and environmental effects of the minerals extraction. Thirty indicators reflecting the particular conditions in the mineral industry have been designed. One important challenge was the design of quantifiable indicators taking into account the life cycle of a mining operation as well as mineral beneficiation and enrichment of the raw material."

Jan 1, 2005

By E. E. Bauer

Oversize boulders in mines and quarries must be broken for waste disposal or further processing of ore. Early methods involved drilling and "shooting" or using a drop ball of sufficient weight to accomplish the purpose. The first "high-energy" hammers for breaking concrete or boulders were pneumatically operated. Blow energy was limited by valving and air pressure. However, smaller boulders of lower compressive strength could be broken. A hydraulic excavator-backhoe type machine was required for either a drop ball or hammer. Standard practice was to break oversize boulders in the pit before hauling to the grizzly or crusher. Generally, quarry boulders were not valuable enough for further processing. Quarry roads were lined with oversize boulders. As safety requirements were advanced, "drill and blast" for boulders was ruled out.

Jan 1, 1994

By J. I. Schoenherr, T. A. Baloun

Mixed cable waste, which amounts to more than 200,000 tpy in Germany, is subjected to recycling. In most cases cable recycling means only recovering copper and/or aluminum metals. The remaining cable waste contains nearly 3-8% of the reusable materials, and is disposed of in landfills. Aluminum is recovered within copper products and leads to lower product prices. Preliminary laboratory tests show that the use of shaking hydro-tables as well as electrostatic separators result in less than 1 % of metals in the residual material. The products are high in grade at metal recoveries of more than 85%. Furthermore, applying a modified electrostatic separator may also lead to an efficient Cu-Al separation. The separation efficiency amounts to up to 95%.

Jan 1, 2002

By Ronald S. Tanaka

In the planning stages for a dozen years, the 9.11 mile long Mount Macdonald Tunnel is the focal point of the $600 million dollar Rogers Pass Project. The paper will discuss the construction of the tunnel that is being carried out from both ends. The eastern portion contractor has used a tunnel boring machine to excavate the upper part of the tunnel and at the west end contractor selected the conventional drill and blast method. A ventilation shaft located near the mid point is the main part of a ventilation system unique in the Western Hemisphere.

Jan 1, 1987

By J. Muir

This report focuses on minimum ore block sizes that are economically feasible to mine with the vertical crater retreat (VCR) method. In 1985, Homestake Mining Co. began a program to bring several small block VCR stopes on line. This report examines these experimental stopes, including design parameters, ground control, drill patterns, secondary blasting, and mucking. Cost and scheduling comparisons are made with mechanized cut-and-fill and open cut- and-fill methods.

Jan 1, 1987

By Remo Grandori, Fabrizio Antonini, Giorgio Dolcini

The paper describes the anticipated and the encountered geology, the TBM selection concepts and the machine special features, the tunnel sections, the achieved advance rates and the geological problems, the machine behaviour and the main setbacks caused by ground conditions the Authors also discuss the scopes for possible improvements to double telescopic shield machines, with special reference to their application under extreme geological conditions such as those that were met in the course of Los Rosales Tunnel excavation.

Jan 1, 1991

By Leo G. Martin, Richard G. Sherman

Recent sewer construction in downtown New Haven, CT required avoiding open trench methods because of near surface utilities and traffic congestion. The .73 km long alignment is in sands with the water table at the tunnel's springline. The designers felt the situation was ideal for an EPB machine; however, the tunneling method was left to the Contractor. The winning bid surprised everyone. The tunnel is being excavated by hand using an open face shield with breasting boards. The review of the bids indicates hand mining was approximately 1/2 the bid price of TBMs. Currently, excavation rates average 14 m/day with no excessive settlements.

Jan 1, 1993

By D. Eyde

The zeolites review arrived too late for the June issue. The natural zeolite industry continues to grow even as some companies look for the exits. Production for 1993 was estimated at between 42 and 44 kt (46,000 and 48,000 st). That is between 7 and 9 kt (7700 and 9900 st) above 1992 production. GSA Resources, Saint Cloud Mining, Steelhead Specialty Minerals, Teague Minerals, UOP and Zeotech all reported continued growth last year. At the same time the East-West Minerals' Eastgate mordenite mine, and American Resources' Ash Meadows clinoptilolite operations both shut down their processing plants and are attempting to sell the mines and facilities. In addition, Tenneco Minerals continued its attempt to sell the Mud Hills clinoptilolite deposit. Unimin entered the natural zeolite industry through its acquisition of several properties of Aimcor. The properties included the Ben-Jel bentonite and Castle Creek clinoptilolite deposits and processing facilities near Caldwell, ID

Jan 1, 1994

By John P. Smith

As the US looks within its borders in its drive toward energy independence, economical coal transportation, particularly from vast western reserves, becomes an increasingly difficult but compelling challenge for both the country and the coal industry. Coal producers continue to develop improved technology for more efficient and cost-effective coal mining and processing. But for controlling transportation costs, coal producers must rely on a delicate balance between product demand, competition among carriers, federal regulation, and a symbiotic relationship with coal transporters. In 1981, 739 Mt (815 million st) of coal were mined in the US. Nearly 90% of this coal was moved via

Jan 10, 1982

By O. K. Kuznetzov, L. A. Otrozhdenova, N. D. Malinovskaya, I. I. Maksimov, N. D. Khodov

While processing zinc cakes with application of Weltz-technology silver remains unrecovered and goes into clinker. In order to prevent it the elaboration of effective silver recovery methods from zinc cakes before their weltzing becomes necessary. A combined method of zinc cakes treatment with leaching and flotation in a closed water circuit has been worked out. The technological scheme envisages the use of sulphgydril collectors in combination and comprises a series of consecutive operations: leaching, filtration, precipitation(cementing) and flotation. Total silver recovery is approximately 94%. The technology elaborated has been realized in a project by which the construction of a new shop is under way now.

Jan 1, 1995

By D. K. Sitler

Continuing advancements in manufactured diamond materials as used in rock cutting tools have created a new generation of high production tools for mining. This paper reviews the three major manufactured diamond product types available in the mining industry as supplied by General Electric Co., Specialty Materials Dept., and examines the ways these materials are used. As an integral part of this examination, the economic impact of manufactured diamond tools is evaluuted. Time and again, one will find that the premium price for these tools is economically justified when compared to traditional tools.

Jan 1, 1988

By Jim Armbrust

JAMIE DAVIS: Our next speaker is Jim Armbrust, maintenance manager at Phelps Dodge, Morenci. Jim's presentation is titled "We Need More Training-How to Get the Biggest Bang for the Buck." We've talked a lot about preventative maintenance and we've heard several people talk about training. How do we train to use all these systems? How do we educate people? This will be a nice little wrap-up for us. JIM ARMBRUST: One common theme from this morning's talk is that we need more training. That's exactly what we'll be talking about for the next few minutes.

Jan 1, 1998

By K. P. Madhusudhanan, R. K. Bhatia, K. S. Narasimhan, R. N. Singh

A typical case study of a coal washery of capacity 500 t/h raw coal input has been presented and discussed with particular reference to the techno-economics for flotation column vis-a-vis the conventional flotation cells, keeping parameters like input capacity and product ash same. The results presented indicate that substitution of flotation cells by columns in a coal washery results in advantages of increased fine coal recovery, better quality of concentrates, lower capital and production costs etc.,. The effect of increasing the specific capacity of the column by design modifications on the cost benefit is also analysed.

Jan 1, 1988

By Thomas A. Lang, Kanwarjit S. Chawla, Francis S. Kendorski

Unlined water tunnels have often been used as pressure conduits for hydroelectric projects. However, fallouts of rock in such tunnels are not uncommon and in many cases have been attributed to erosion of shears and seams. A case history of such a fallout is described. An appraisal of the conditions pertaining to the fallout led to the conclusion that rapid changes in the water pressure in the tunnel resulting from operating conditions were significant factors in initiating the fallout. Other factors that contributed to the fallout are also described.

Jan 1, 1976

By Erich U. Petersen

Harbuck et al. (1990) present results of research on sulfuric acid leaching of a germanium-gallium ore and shed considerable insight on possible extraction methods for gallium and germanium. However, the presentation does not give sufficient details to evaluate the research, so some of the conclusions may not be as applicable as stated. The objective of this communi¬cation is to indicate that relevant and easily obtainable geological and technical information was omitted. Consequently, on this basis, alternative explanations for some of the data are possible. Discussed below are the omission of: • pertinent geological, mineralogical and geochemical literature; • details regarding the determination of germanium concentration in quartz by electron microprobe; and • details on the calculation of the amount of germanium locked in quartz.

Jan 1, 1992

By S. Hartwig, K. Wohiwend, J. Forsberg, G. Bergling

New, larger cutters requiring higher operating loads and thus increased cutterhead thrust, higher cut¬terhead speeds and more pronounced demands of maintaining high penetration rates also in mixed ground, constantly augment the loads on TBM main bearings. At the same time, the demand of a single TBM model covering a wide diameter range limits the available space for the main bearing at the smaller end. Innovative concepts and advanced methods of calculating bearing loads and lifetimes are needed to meet the demands which TBM suppliers and their customers face. This paper reviews different design approaches and covers the influence of lubrication on bearing life and condition monitoring as well.

Jan 1, 1995

By B. Stewart, J. R. Warneke

The productivity of underground mines has increased dramatically since the introduction of continuous miners. A variety of new hazards have developed as a result. In the spring of 2004, Mine Health and Safety Administration (MSHA) held a workshop to brainstorm ideas to decrease the number of injuries associated with continuous miners. One of the main areas of discussion at the workshop was “trailing cable-handling injuries.” The method of handling the power cables over the years has changed very little while the technology and uses of continuous miners has advanced dramatically. This paper will discuss the main ideas brainstormed at the MSHA continuous miner (CM) trailing cable handling workshop and the history and root causes of cable-handling injuries, as well as proposed ideas developed at the National Institute for Occupational Safety and Health (NIOSH) to alleviate some of the cable handling issues.

Jan 1, 2006

By Alan M. Ritchie, Paul Miskelly

The 2-D code FIDHELM has been used to simulate conditions in piles of pyritic material with vertical dimensions of 20 to 70 m and a horizontal dimension of 500m. Those properties of the pile and its external environment (wind, temperature) important in determining the time and space dependence of sulfide oxidation, have been identified. A prescription to evaluate the overall sulfide oxidation rate in a pile of known volume but variable geometry has been developed.

Jan 1, 2000

By Werner A. Dürrfeld

The Bullflex® System was introduced as a substitute for timber and debris lagging in mines and to create an in-situ early-stage interlocking effect between steel supports and the rock wall. As deplacement and/or disintegration of strata and of rock beds is to be avoided under all circumstances - following the ideas of NATM-steel support can only be loaded to the maximum when point load is avoided and ideal bedding of the rock is maintained.

Jan 1, 1981

By J. W. Leonard

A mine's productivity can be significantly increased by using physical and chemical methods to increase the bulk density of newly mined coal. Increases in coal bulk density allows greater amounts of coal to be placed in ships, barges, railroad cars, trucks, shuttle cars and scoops. Increased bulk density can help increase productivity by increasing throughput of container-based, materials-handling systems. Small, easy-to-achieve changes in mining operations are required to obtain the increased productivity. This article deals with chemical methods used to increase coal bulk density. The results and discussion are based on experiments performed in the laboratory. Research at the University of Kentucky using a chemical method shows that an increase of about 15% in bulk density can be achieved using typically small quantities of commercial reagents. This increase in bulk density can produce a proportional increase in the productivity of a mine.

Jan 1, 1992