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By Gregory A. Stephan

A case history of design, prediction, instrumented static load tests on probe piles, installation monitoring, and integrity testing of production piles is presented. Based upon project-specific subsoil conditions, as obtained from several 60 to 80 ft (18.3 to 24.4 m) deep test borings, deep foundation system alternatives included driven concrete and steel pipe piles as well as augered cast-in-place (ACIP) piles. High structural loads, site-specific constraints, and the production time frame mandated by the project owner led to the selection of an ACIP pile foundation system that was designed for a pile capacity of 75 tons (667 kN) in compression and 35 tons (309 kN) in tension. Site-specific concerns were raised about the highly porous nature of fragmented and decomposed sandy limestone as well as the high grout intake during construction that could result in increased foundation cost as well as interconnecting of the piles in the rock layer. Consequentially, a multi-phase ACIP pile evaluation program consisting of instrumented compression pile load tests, in conjunction with single-hole ultrasonic pile testing, pile echo testing (sonic testing), as well as full-time production pile monitoring by an experienced geotechnician was specified. As a result of this testing and evaluation program, while grout usage was determined to be within an acceptable range, the instrumented compression load tests yielded data that allowed use of 55 ft (16.8 m) long ACIP piles in lieu of the original plans to use 70 ft (21.3 m) long precast concrete piles. This information was effectively utilized as part of the overall quality control program to install a total of 268, 14 in. (356 mm) diameter ACIP piles within the building footprint to depths of 55 ft (16.8 m) below the pile cut-off elevation as part of the foundation support system. Information recorded during installation included rate of insertion/extraction of the auger, grout pump strokes and pressure, total grout volume, and grout factors, as well as quality and strength of grout. Additionally, many pre-selected installed piles were tested for integrity with a Pile Integrity Sonic Analyzer (PISA) using both sonic and ultrasonic methods. This engineered, monitored, and tested foundation solution provided an effective and quality intensive basis for completion and approval of the foundation work for the building that resulted in cost savings over other foundation alternatives for the owner.

Jan 1, 1999

By John P. Turner, Steven S. Dapp, Dan A. Brown

"The Goethals Bridge Replacement (GBR) spanning the Arthur Kill Waterway between Elizabeth, NJ and Staten Island, NY consists of a dual-span 1,982.5-ft long cable-stayed bridge with approach spans of 2,545 ft on the NJ side and 2,788 ft on the NY side. The bridge is supported on over 200 drilled shaft foundations ranging in diameter from 4.5 ft to 10 ft and socketed into Passaic Formation siltstone. Drilled shaft resistances for design were based on load tests as described in a companion paper (Dapp et al. 2016). This paper presents the main foundation design considerations and challenges. The approach to construction of the rock sockets, with a focus on quality in order to support the use of high nominal values of side and base resistance, is described. Lessons learned from this project and their application to future similar projects are presented.INTRODUCTION AND BACKGROUNDThe Goethals Bridge Replacement (GBR) project is a Public-Private Partnership (P3) that represents a major milestone for the Port Authority of New York and New Jersey (PANYNJ) in its distinguished history of bridge building in the greater New York City metropolitan area. The new bridge will replace the existing Goethals Bridge, named after Major General George W. Goethals, Chief Engineer of the Panama Canal and the first consulting engineer for the Port Authority. The existing Goethals Bridge along with the Outerbridge Crossing and the Bayonne Bridge comprise the three Port Authority bridges connecting Staten Island with New Jersey. The existing Goethals Bridge and the Outerbridge Crossing are cantilever truss structures and both opened on the same day in 1928. They were designed by J.A.L. Waddell under the supervision of the eminent engineer Othmar H. Ammann (1879-1965), who was the designer of many other iconic bridges in the NY City area including the Bayonne Bridge (1931), the George Washington Bridge (1931), and the Verrazano Narrows Bridge (1964). The designer of record for the replacement Goethals Bridge is Parsons Corporation, which is the successor firm of Robinson & Steinman, whose principal David B. Steinman was also a notable NY area bridge designer and a contemporary and rival of O.H. Ammann.The replacement Goethals Bridge is supported on over 200 rock-socketed drilled shaft foundations. Each main pylon tower is supported on a group of six 9-ft diameter drilled shafts and each anchor pier is supported by two 10-ft diameter shafts. Each approach pier consists of a two-column bent with each column supported on a rock-socketed drilled shaft. A rendering of the Main Bridge crossing the Arthur Kill is shown in Fig. 1."

Jan 1, 2016

By Ruth McKeown, Gilson de F. N. Gitirana, Murray Fredlund, HaiHua Lu

The current design standards for the use of anchors in slopes is based on two-dimensional (2D) limit equilibrium analyses. Anchors are considered as discrete loads and the 2D anchor, factored based on the spacing distance, corresponds to extending anchors indefinitely in the third dimension. A three-dimensional (3D) analysis offers a more realistic representation of the problem, including the true discrete nature of the anchor point loads. This paper explores the typical differences between analyzing anchors in 2D and 3D, using four typical conceptual models. Slopes with constant cross sections were shown to be adequately represented by the traditional 2D approach. The maximum difference between 2D and 3D models was 21% and becomes negligible for lower anchor spacing values, as expected. A slope with an external load was analyzed to evaluate critical slip surfaces with lower aspect ratios. Slip surfaces with lower aspect ratios presented higher edge effects that contributed to the stability of the slope. The results indicate that optimum design requires the 3D evaluation of field conditions inducing low aspect ratios, such as concave and convex surfaces, weak layers, and external loads. INTRODUCTION Slopes may be stabilized using a variety of solutions, including anchors. When performing an analysis, geotechnical engineers often follow the traditional two-dimensional (2D), Limit Equilibrium Method (LEM). It is important to understand the consequences and limitations of the assumptions on which the 2D LEM is based. There are numerous studies on anchors that show the importance of considering the actual three-dimensional field conditions. Desai et al. (1986) proposed a three-dimensional procedure based on the Finite Element Method and considering elastoplastic behavior and interface elements, to account for stress and displacement distributions, the relative motion between the anchors and the soil mass, and nonlinear soil behavior. Several important stabilization mechanisms were explained. The role of grout injection was evaluated in terms of the produced normal stresses along the anchor-soil bounding surface. The approach was shown to reproduce adequately experimental tests on a sand, proving realistic stress distributions around the anchor. Nonlinear soil behavior influenced to a large extend relative interface motions. Michalowski (1989) applied an upper-bound limit analysis in 3D to slope stability analyses. Anchors were not specifically considered in this study, but the consideration of locally loaded conditions shed light on important modeling aspects. The manner how the slide mechanism becomes three- dimensional as the slope is locally loaded was demonstrated. This emphasizes the fact that anchors should produce field conditions that require 3D analysis approaches.

Jan 1, 2019

By Karsten Beekhaus, Sander W. Odijk, Rabea Bahlum, Mazin Adnan, Ayman Abdelh Al Nuaimat, Hassan Farhat

The Arab Potash Company, APC, is one of the 10 largest potash producers of the world. The solar ponds at the Dead Sea, used for the enrichment of the salt content in the brine, are of crucial importance for the first step in the exploitation of the potassium salt. Targeting at the expansion of production in the since over 50 years utilized facilities, the increase of the brine exploitation capacity, reducing the substantial brine seepage losses from the ponds, becomes a crucially required measure. In this context, the remediation measures on the over 11 km long Dyke 1, being a main dyke of the solar ponds system, became inevitable to reduce the brine losses, prevent further development of sinkholes and cavities and hence assuring the stability of the dyke. The highly aggressive environment, the acting hydraulic conditions and the sensitive stratification and nature of the existing ground represented remarkable challenges for the design, as well as its implementation by the construction activities. Royal Haskoning developed a solution addressing the challenges above and targeting at a high sustainability of the executed structure, especially in view of the various geological and hydrological hazards repeatedly occurring in this Dead Sea region, including sinkholes of several meters by diameter and depth. The construction works, consisting of a cut-off wall, with depths reaching down to 31 m, were awarded to Bauer International FZE, a subsidiary of Bauer Spezialtiefbau GmbH. Upon the execution of the first section of 4.2 km length, additional sections were subsequently commissioned, also on further dykes, totaling to about 300,000 m² of cut-off wall. The specific project conditions, such as utilization of cutter technique for the excavation in Halite rock, the stability of open trench exposed to hydrostatic pressure of salt-saturated ground water, resulted in unconventional requirements towards the supporting fluid. The extremely aggressive saline conditions –with a Dead Sea water density of 1.25 tons/m3; one of the world's saltiest water–, were further a decisive factor for the definition of the backfill material concept. Despite its clear advantage for construction of cut-off walls with installed sheet piles, the single-phase system with hardening slurries, fulfilling both functions of excavation support and cut-off wall backfill material, had to be abandoned in favor of the two-phase system, to construct a hybrid cut-off wall made of sheet piles and plastic concrete.

May 1, 2022

By Dan Brown

Improvements in construction equipment and techniques in recent years have made possible the use of drilled shaft foundations in diameters and lengths not previously considered practical or feasible. Many highway bridge and other structures are now routinely founded on drilled shafts which are 2.5 m to 3.0 m (8 to 12 feet) in diameter and extending over 60 m (200 feet) in depth below grade. There are unique challenges associated with constructing such large and deep cast-in-place foundations and engineers should be aware of the special needs associated with site investigation, construction specifications, material requirements, and quality assurance. This paper outlines a number of special considerations for these foundations, along with strategies that may be employed to improve the reliability and quality of large drilled shaft foundations.

Jan 1, 2008

? Hollow Stem Auger ? Drill Bits ? Leads/Torque Arm ? Hydraulic Gearbox ? Hydraulic Power Unit ? Grout Pump ? Crawler Crane

Jan 1, 1998

By V. T. Ganpule

The effect of Sulphate and Chloride is well understood by the engineers. Most of the codes stipulate permissible limits for sulphate and chloride content in groundwater. Relatively few reference are available about the effect of organic acids on pile concrete. While executing a pile foundation work around Bombay, the authors came across the peculiar phenomenon. The routine testing of water has indicated that water is non-aggressive; however, on exposing the piles, the piles were found to be highly detonated. The testing of water on the guidelines followed by engineers associated with flow through pipes revealed that water is corrosive as per the Ryznar index concept. The present papers discussess the significance of Ryznar index in under water concreting.

Jan 1, 1996

By Anand J. Puppala

This paper provides information on various evaluation studies conducted to assess the CPT based interpretation methods. Salient findings from these evaluations are summarized. Additionally, a comprehensive evaluation study on both LCPC and European methods was performed on twenty-four driven piles selected from four different states. This evaluation showed that the LCPC method predictions are close to measured pile capacities. The European method provided good predictions for driven steel piles. Overall, both methods' predictions show high values of coefficients of variations, which are in agreement with other studies. Overestimation of driven concrete pile capacities is attributed to large estimations of unit point resistance. Suggestions to consider appropriate CPT based pile capacity interpretation methods are presented.

Jan 1, 2002

By Z. Q. Bian

The wireline sampling originates from core drilling in rocks. The authors combined the wireline sampling technique with conventional undisturbed soil samplers, including Osterberg sampler, Denison sampler and double tube barrel, and then developed the wireline samplers of WPS, WSS and WSR models. These samplers are able to sample various soils. They reserve all the advantages of the original samplers, and moreover, they are noted with quick hoisting and lowering by wire rope. Therefore, it becomes an efficient new technique of sampling undisturbed soil from deep foundation.

Jan 1, 2010

By K. C. Foye

Use of load and resistance factor design (LRFD) of foundations is growing, from offshore applications to bridge applications and beyond. The development of load and resistance factors for design has traditionally relied on calibration to traditional factors of safety. This technique, however, offers little insight into the challenges of pile design. This paper discusses an approach to LRFD factor development that seeks to isolate the various sources of design uncertainty. Using this approach, reliability analysis is used to develop resistance factors for the design of driven pipe piles in sand. These findings shed light on many aspects of the ongoing discussion of how LRFD can be successfully applied to pile design.

Jan 1, 2008

By Carl Ealy

Static and STATNAMIC (STN) rapid load test (RLT) was performed on 3-drilled shafts. The purpose of the RLT part of the study was to obtain data in support of FHWA research on innovative load testing methods. The research site is located at the National Experimentation Research Site (NGES) in Amherst Massachusetts and is underlain by Connecticut valley varved clay. Two of the tested shafts were constructed without planned defects and the third with manufactured defects to evaluate current non-destructive integrity testing (NDE) methods. Quick Load Test (QLT) and Constant Rate of Penetration (CRP) static axial load tests were performed on two shafts to plunging failure. Good agreement between static and RLT derived static failure loads was attained for a 5% failure criterion (load at a movement equal to 5% of shaft diameter).

Jan 1, 2002

By Kenneth M. Berrry

A unique situation has developed at an abandoned coal mine in St. Clair County, Illinois. Subsidence features have been observed at the ground surface over the mine including settlement of a pair of bridges for Illinois Route 158. The Illinois Department of Transportation (IDOT) is currently replacing the two bridges. Foundation treatment for the two new bridges included backfilling the mine void. The light rail system for St Louis (MetroLink) is also constructing a bridge over the same abandoned coal mine less than 1000 ft from the Route 158 bridges. The new MetroLink bridge is being constructed using piles which extend through the coal mine and overlying bedrock in order to transfer the loads to below the mine floor. The differing foundation types for the IDOT and MetroLink bridges were due to geometry and economic factors involved with the individual structures.

Jan 1, 2001

By Jiun-Yih Chen

Pile load tests are regularly used to verify pile capacities. Sometimes, they are used to optimize pile designs. This paper presents a case study based on a real project, in which the information obtained from load tests during construction was used to shorten the design pile lengths without a formal decision analysis. In this study, a simple probabilistic model was used to assess the probabilities of failure based on design information. The Bayesian approach was used to update the probabilities given the additional information from load tests. These probabilities were then used in a formal decision analysis to determine the optimal pile lengths based on design information and based on the additional information from load tests. The optimal pile lengths are different from those implemented in the project without a formal decision analysis. The value of the formal decision analysis is illustrated by its ability to optimize the pile length in a transparent and defendable way.

Jan 1, 2009

By Jim Bruce

This paper presents details of a slope stabilization scheme built in late 2003 at a 16m-high railway embankment in southern Ontario, Canada. The owner, faced with continuing maintenance and safety issues arising from numerous nuisance slides, and residential neighbors in close proximity to the slope, sought new proposals to replace a previous recommendation to cut down all trees and undertake a deep soil nailing scheme. A non-reticulated micropile array with surface cap beam was proposed and built on the south side of the embankment with no tree removal required. A detailed FLAC analysis was completed, using multiple iterations to arrive at the eventual, optimized micropile depth and spacing. Analysis predicted an 18% increase in the factor of safety. Short term inclinometer monitoring and performance evaluations in the months since construction so far corroborate the prediction.

Jan 1, 2004

By Paul W. Mayne

The axial load-displacement-capacity and load-transfer response of deep foundations can be conveniently assessed by geophysical piezocone tests that provide four independent readings with depth, including tip stress (qt), sleeve friction (fs), porewater pressures (ub), and shear wave velocity (Vs). The penetration data (qt, fs, and ub) of the CPT are utilized to obtain the pile side friction (fp) and end bearing capacity (qb) while the shear wave measurements provide the initial stiffness. Within an elastic continuum framework, the axial pile deflections are calculated and an approximate nonlinear response is obtained by modulus degradation from small-strain response (G0) to intermediate- and large-strains (G). The continuum solution permits separation of load transfer along the sides and proportion to the base. Applications are shown for case studies involving an end-bearing drilled shaft, two friction-type drilled shafts in Alabama and Georgia, and a "Class A" prediction involving driven pipe piles in residuum of the Atlantic Piedmont geology. Load-transfer data were available for the drilled shaft foundations.

Jan 1, 2002

By Kyle A. Kershaw

The City of Grand Forks, North Dakota obtains drinking water from both the Red River and Red Lake River through a system of raw water intakes, shallow pipelines, and pump stations. However, during flood events, the City often loses access to the system, as evidenced during the record flood event in 1997. As a result, the City decided to construct a new gravity raw water intake system, including a pump station at the base of a 65-foot-deep, 60-foot-diameter caisson, behind a new levee system. Because of high design flood elevations and connectivity of river head to underlying soils, uplift resistance was required for the caisson. A total of 37, 2-foot-diameter, augered cast-in-place (ACIP) piles were chosen to provide uplift resistance. Because of the difficulties associated with installation of piles within the confined space of the constructed caisson and basal stability concerns, installation was completed from the existing ground surface to a depth of 120 feet. Several design and construction issues arose, including squeezing ground during pile installation, placement of long reinforcing bars, and installation of a dual material pile. A dual material pile was required to ensure that the ACIP pile below the base of the caisson was structurally sound and the pile above the base of the caisson could be easily excavated during sinking of the caisson. This paper discusses the solutions to each of these issues, as well as construction sequencing, load testing and integrity testing of the ACIP piles, and the successful completion of the project.

Jan 1, 2003

By David R. Black

Foundation problems due to collapsible and expansive soils are well known throughout the arid western United States. Millions of dollars are spent annually to counteract the effects of such soils for both new foundations and existing foundations suffering from settlement or heave. Over the last 20 years helical screw piles have come into wide-spread use as a permanent deep foundation element for these problem soils, especially in the arid western United States where, in some areas, they are a standard of practice. Independent research resulting in recognition by every national building code in the United States has legitimized helical screw pile technology. Once thought of in terms of light structural underpinning, helical screw piles of today are designed to take heavy structural loads, vertical and lateral, tension or compression, including seismic loads. With proper pile grouping, design capacities for column loads over 4,500 kN (1,000 kips) are attainable. This paper discusses design considerations specifically dealing with collapsible and expansive soils: soil investigation parameters, predicted settlement and long-term creep, heave in expansive soils, downdrag in collapsible soils, shaft slenderness buckling, maintaining shaft alignment during installation, refusal condition, water migration along the shaft, lateral loading, cyclical loading for seismic loads and machine foundations, corrosion, helix durability during installation, the installation torque vs. capacity equation, and design methodology. The paper concludes with several case histories where helical screw piles were used for new structural foundations and to underpin existing failed foundations in St. George, Utah, Cedar City, Utah, and Denver, Colorado, USA, sites of some of the most expansive clay and collapsible soil in North America. Soil descriptions and performance histories are presented.

Jan 1, 2002

By Andrew Baxter

The Crystal Bridges Museum of American Art in Bentonville, Arkansas is a beautiful glass and concrete structure cut into a valley that mingles with water ponds spanned by multiple bridges with suspended roofs. Or, at least it will be when completed in 2009. At Crystal Bridges, most of the proposed buildings involve cuts up to 50 ft high to be retained by the building structures. This requires the construction of retaining walls adequately founded to support lateral loads of up to 70 kip/ft. To add to this difficulty, the site is within a karst region with all the variability and irregularities associated with solutioning and erosion of the parent rock in this environment. The irregular rock profile made it virtually impossible to conceive a predictable arrangement of shallow footings and shear keys for the retaining walls. The existence of layers of soft soils within a hard rock formation made a caisson foundation impractical. The authors developed an innovative solution based on micropiles, which proved to be invaluable from a cost and schedule point of view. In areas where rock was shallow, micropiles were used as ?shear pins? to transfer the horizontal loads to the rock. In areas with significant overburden, a system of vertical and battered micropiles was devised to carry vertical and horizontal loads from the retaining walls. This paper presents a detailed description of the design and installation of the micropiles used as shear pins, and includes the results of lateral load tests performed on full-scale models of the grade beams on shear pins. The work performed shows that micropiles in rock can be effectively utilized for support of significant lateral loads provided that an adequate arrangement of suitably sized micropiles is provided, and that micropiles used as shear pins may develop significant tensile stresses when loaded laterally.

Jan 1, 2008

By Helen Ahnberg

The scope of the present paper is limited to report the experimental evidence and not for describing the analytical assumptions. However, the idea behind the experimental program is that the deterioration may be caused by the leaching of Ca from the treated soil to surrounding soil or water driven by the difference in the Ca ion concentration. As a consequence of Ca leaching, it may be natural to expect the expansion of micro void space within the treated soil. In a saturated condition, the water inflow into the treated soil may accompany the leaching phenomenon. We measured the water content within the treated soil. But there is not much difference in water content within the soil.

Feb 10, 2003

By Timothy Flaherty

We observed the boiling in the water very close to the water adjacent to where we were drilling. That only happened at the very beginning before it was switched to water flushing. Yes, it was performed with water flush.

Feb 10, 2003