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By W. K. Tolley, D. G. Kotlyar

Silver is an economically important component of many complex, massive sulfide ores. The beneficiation of this type of ore is now almost entirely accomplished by flotation. Silver recovery is often low, and little is known about the flotation behavior of the silver-bearing minerals. Floatability studies were conducted using silver-bearing tetrahedrite and lead-zinc ore. The effects of xanthate-collector concentration, conditioning time, potentiostatic control of the mineral potential and control of the pH on mineral floatability were evaluated. The floatability of the silver-bearing minerals was shown to depend on collector concentration and mineral potential. The effect of controlling the mineral potential during the flotation process is discussed.

Jan 1, 1996

By Dennis Ortega, Rich Kramer

After several operational improvements to FMC's Westvaco Mine Longwall, an ergonomic and operational bottleneck resulted at the mobile belt tail/rigid conveyor junction. Ergonomic hazards, cutting time losses, and spillage problems near the belt tail were identified and targeted for improvement. FMC Westvaco, consulting with FMC Material Handling Division, corrected the bottleneck using an expandable/retractable conveyor system to fill the gap between the mobile belt tail and the rigid conveyor structure. This paper explains the operational expectations, defined before; the challenges, encountered during; and the real outcomes, measured after the installation of an expandable/retractable conveyor system.

Jan 1, 2002

By Chris C. Sundberg, Ronald E. Heuer, Stanley L. Paul, Peter M. Douglass

Use of prestressed concrete cylinder pipe (PCCP) for pressure tunnel liners is gaining popularity with contractors, engineers, and owners. This paper presents loading considerations and a beam-spring computer model approach to tunnel liner analysis, together with ultimate strength (US) and service load (SL) procedures for liner design. The US procedure is best suited to check for adequate liner strength under extreme loading conditions. The SL procedure, based on conventional pipeline design practice, is considered more appropriate when addressing crack control and serviceability under normal working load conditions. Other design and construction considerations are discussed and a design example is presented.

Jan 1, 1987

By David D. Gallagher

Customer demand for greater efficiency and reduced operational costs on modern overland conveyors has focused attention on the conveyor belt's rolling resistance properties. Studies have indicated as much as 60% of the power losses on a long horizontal conveyor can be attributed to the indentation of the pulley cover rubber as it passes over idlers. This paper will compare tan delta values of different compounds with large scale rolling resistance test data from the University of Hannover. Results will then be compared to actual power consumption data gathered on several long overland conveyors using identical belt construction except with different pulley cover compounds. Concluding comments will be made indicating substantial operating cost differences based on the rolling resistance of the cover compound.

Jan 1, 2000

By R. Sharma, S. Svoronos, S. Gupta, N. A. Abdel-Khalek

This paper presents the results of a column flotation study on a fine feed sample of Florida phosphate. A central composite design was used to study the main and interaction effects of parameters affecting column efficiency. The statistical design is also used to determine the optimum conditions. The results indicate that, depending on the experimental conditions, it is possible to produce a high-grade concentrate with a high recovery. A 15ppm concentration of nonionic frother was found sufficient to maximize the recovery at pH of 9.5.

Jan 1, 2002

By Wm. Randolph Reed, John A. Organiscak

Haul trucks have the potential to generate large amounts of respirable dust. This respirable dust has been shown to be a health hazard to personnel, especially if it contains a high silica content. Lack of dust sampling data from haul trucks prompted the completion of a study to quantify respirable dust concentrations. These field studies were conducted measuring instantaneous respirable dust at stationary locations from passing haul trucks at a stone quarry and a coal mine site. Fugitive dust levels from haul trucks were analyzed to characterize dust dispersion. This analysis will indicate safe following distances for haul trucks and other heavy equipment to avoid over-exposure of respirable dust from the lead haul truck.

Jan 1, 2005

The authors give a corrected form of the Korobov algorithm of optimal open pit determination and describe a method of optimising the mining sequence within a preliminary pit design. A method of automatically including roadways is also given.

Jan 1, 1992

By Wen-Long Cai, A. Frederick Banfield

This paper investigates, through case studies on a porphyry copper and a coal deposit, the differences and relevances between an approximate production schedule approach, i.e., the best case and the worst case schedules and a practical production schedule approach. The comparisons were with regards to: 1) choosing an optimum ultimate pit size, 2) determining processing capacities, 3) selecting 'optimum' cutoff grades, and 4) blending. The comparison criteria was to maximize the project net present value. Conclusions were drawn based on the study results.

Jan 1, 1996

By R. Llerena, P. Dunstan, R. L. Amelunxen

A single four feet diameter cell, treating a Cu/Mo rougher concentrate, has been fully instrumented and linked to a Distributed Control System. This has enabled the writers to further understand the mechanics of operation of the cell, particularly that of the "TRANSITION ZONE". This is the volume between the feed port and the pulp-froth inter- face. The results have shown a need for the re-designing the control loops whereby the Transition Zone volume (or pulp level ) becomes the single most important control parameter to achieve the de- sired recovery. Air consumption, previously thought to have played this role, is now kept at precoalescence level s for maximum efficiency.

Jan 1, 1988

By R. D. Hagni, R. T. Brandom

An ore microscopic study of the Boss-Bixby, Missouri, copper-iron deposit has shown that the mineralization formed as a simple sequence of oxides followed by cobaltian sulfides, copper-iron sulfides, and then oxides. The hypogene ore minerals found by this study are magnetite, hematite, ilmenite, rutile, chalcopyrite, bornite, covellite, cobaltian pyrite, carrollite, sphalerite, clausthalite, galena, electrum, scheelite, wolframite, and a Pb-Bi-Se-Te mineral. Textural evidence indicates that some of the early oxides were original constituents of the host syenites and oxidized during cooling. The remainder of the mineralization formed as breccia fillings and replacements. Subsequent partial oxidation has formed martite, covellite, rutile, and anatase.

Jan 1, 1987

By J. Gathje

Normal process development for pressure-preoxidation treatment of refractory gold ores starts with laboratory batch autoclave tests. That is followed by continuous autoclave pilot-plant testing to confirm the process options. This scheme will generally provide good information showing the effects of grind size, time and temperature. And it will indicate whether autoclave preoxidation will produce solids that are amenable to cyanidation for gold recovery. However, several test programs have shown that the cyanide-leaching responses of treated solids from the batch tests can differ considerably from those achieved by the continuous pilot-plant autoclave. It has become apparent that laboratory investigations should extended to include the use of a semicontinuous autoclave test procedure. Santa Fe Pacific Gold conducted several months of metallurgical investigations for a major refractory sulfide gold deposit. The project started with batch tests to investigate and optimize the primary variables, such as grind size, retention time and temperature. These tests were conducted using a representative whole ore composite.

Jan 1, 1995

By Dave Rogstad

The DART NC-1B Tunnel Project consists of two 5,100 m TBM excavated tunnels, a principal underground station, a partially completed future station, a surface station, and eight associated ventilation shafts and exit tunnels. This paper presents a case history of the project's construction, and will focus on six topics that give this project a unique and unusual history; the TBM excavation, two major differing site conditions, roadheader excavation, polyfiber reinforced shotcrete lining, the NATM design geometry, and a design/build type of contract.

Jan 1, 1995

By David D. Gallagher, Edmond J. O’Donovan

It has been well accepted for many decades that hard starting of conveyors has associated problems. It is particularity damaging to the belt and splices. Recent measurements of hard starts on a long conveyor with a low modulus belt showed very unusual responses. These included violent accelerations and repeated "whip cracking" of the belt. Laboratory investigations of the very high strain rates experienced by the belt during the whip cracking, show mechanisms for belt damage that are not associated with normal usage. This paper outlines the measurement to show that for long, low modulus conveyors, constant torque controls are inappropriate and time ramp controls are really essential.

Jan 1, 1998

By J. Partyka

Adequate ventilation is a main concern if Lockerby Mine near Sudbury is to be expended. This study investigate a two-fold problem: (1) the new pressure and volume requirements of the main fans due to the theoretical. deepening of the mine, and (2) the effect of the natural ventilation pressure on the main fans. Field data was analyzed with the aid of a newly developed network simulation program, VNETPC Version 3. 0. The density change throughout the mine is accounted for by performing all computations at reference density. Results of the investigation indicate that the existing fan system must be supported by three to five additional underground fans as well, the density effect is significant. If neglected, it will greatly alter the simulation results

Jan 1, 1991

By N. S. Harding, M. C. Mai, A. G. Fonseca

Many coal characteristics affect combustion performance. Mill wear, boiler efficiency and derate, slagging, fouling, and ash collection and removal are only a few of the impacts of coal quality on boiler performance. The ability to assess fuel characteristic impacts on busbar costs is essential, although difficult to obtain. The relationships between coal characteristics and ignitability, operability, slagging, and fouling were investigated. The examination of combustion data/performance from a laboratory study, a boiler simulation system (pilot combustor), and commercial boilers indicated the benefits of burning improved quality coal. The specific effects of cleaning are discussed. A validation of the necessity of commercial-scale and/or pilot-scale testing is presented.

Jan 1, 1988

By Kal V. S. Sastry, Stephen N. Little

Computer simulation of comminution systems is found to provide significant cost savings by enabling efficient circuit design and development of control systems. These simulation systems are based on sound mathematical models and numerical methods. Nevertheless, they are found to be hard-to-use and hard-to-modify to carry out more elaborate process analysis. This paper discusses the fundamental principles and practical aspects of an advanced, highly functional, and user-friendly SIMulator for COMminution, SIMCOM, that is being developed at Berkeley by incorporating state-of-the-art software engineering principles.

Jan 1, 1992

By James M. Prudden, Jon C. Sprague

Valdez Creek Mining Co. properties consist of multiple intersecting paleo-placer channels containing appreciable quantities of coarse gold. Reverse circulation drilling, combined with geophysics, is used for both exploration and development reserve determination. Classical drill-blast-load-haul open pit mining techniques used for the 22,000 cubic yard per day production schedule required modification to compensate for arctic winter operating conditions. High wall stability problems within the glacial sediment overburden necessitated developing multiple dewatering methods and variable pit slope designs to eliminate unstable pit wall conditions. Processing mine run fluvial gravels utilized a classical winter protected screening plant-sluice box recovery system enjoying high metallurgical recoveries and zero discharge tailings disposal.

Jan 1, 1987

By P. Brumit, L. Grady, R. Mitts, V. Holm

The Mesquite mine is a large, open pit, heap leach gold mine owned and operated by Gold Fields Operating Co.-Mesquite. The mine uses a fully integrated mine planning and reserve modeling software system developed at the mine. This system has recently been extended to include short-term mine planning, grade control, and daily production reporting. The grade control portion of the program uses a multiple indicator kriging (MIK) approach using the blast-hole spacing and exploration assays. The program permits ore control geologists and mine planning engineers to have immediate access to all the information.

Jan 1, 1991

By Steve Richards

Incorporating a bottleneck analysis into the mine plan can provide a significantly better basis to make economic decisions regarding materials handling systems. Every materials handling system has a bottleneck. The bottleneck at a mine may change over time as a function of location or time. Since a mining reserve is a finite amount and can usually only be mined once, knowing how the bottleneck changes can provide a critical backdrop to capital investment decisions, especially those affecting the materials handling system. A bottleneck analysis can better quantify the expected 'return and also indicate the optimal time to complete tile project.

Jan 1, 2002

By Joel Lenz, Warren Hood, Jackson Jenkins

Whole ore or other process streams are being transported from mines to remote processing facilities for multiple reasons, such as improved project economics, maximum utilization of capital, and minimization of environmental risk. Case studies will be presented from a variety of operations. Glenbrook Nickel processes ore from their deposit and receives ore from New Caledonia, crushes and dries the ore, and transports it inland to the smelter. The Mule Canyon and Rosebud ore bodies truck-haul their ores to the Lone Tree and Twin Creeks processing plants. Pegasus Gold hauls their Diamond Hill ore to their Montana Tunnels facilities, and Sierrita pumps solution to an existing tank house 8 miles away for electrolytic recovery.

Jan 1, 1998