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By Shawna Munn, Katie Castelo, Dave Wiley

The City of Toronto is in the middle of “The Big Move”, a 25 year, $50B plan to address congestion in the Greater Toronto and Hamilton Area (GTHA). This includes 7 new subway or light rail transit lines in various stages of planning or construction, and corresponding major urban densification along major rail corridors in the city. This paper will show how transit infrastructure projects, and projects adjacent to major rail corridors in the GTA, are less economic due to prescriptive based design requirements compared to similar complexity local private projects. Using case histories from several recent projects, the paper will compare adjacent specification driven design and performance-based design examples to show the potential when leveraging performance-based design methodologies safely and effectively rather than a “paint by numbers” approach to design. The paper will describe the risk specification driven design parameters can have on design economy, constructability, and schedule, and outline proposed tendering methodologies for incorporating performance-based designs into contracts to limit risks to both Owners and Contractors.

Oct 7, 2024

By Finlay Leibrick, Muhammad Zaheer, Sourav Agarwal

Limited published information is available on the design guidelines for rock-socket friction of piles in Abu Dhabi, United Arab Emirates. The prevailing industry practice relies on empirical correlations between shaft capacity and the unconfined compressive strength proposed by various authors for the weak rocks. Pile load test results consistently indicate that current design methods underestimate shaft capacities. Despite this, optimization in rock socket lengths is rarely practised in local design and construction. This paper aims to share design experience with the local industry, proposing a suitable empirical correlation for preliminary rock-socket design. The goal is to assist colleagues in avoiding the uneconomical practices currently prevalent in pile foundation engineering in the Emirate of Abu Dhabi. The study analyses the results of eight bi-directional static load tests conducted on instrumented preliminary test piles with diameters of 750mm and 900mm. The test locations represent the typical geological formations found in Abu Dhabi. Maximum test loads ranged from 200% to about 600% of the design compressional loads, attempting to maximize shaft friction mobilization. The study compares the maximum mobilized shaft frictions within various rock units with corresponding characteristic unconfined compressive strength values. The findings suggest that the correlation proposed by Rosenberg and Journeaux (1976) may be suitable for the preliminary design of rock-socket friction of piles in Abu Dhabi, pending verification through preliminary load tests. This approach holds the potential to contribute to value engineering in foundation design and reduce construction costs.

Oct 7, 2024

By James Pegues, Ron Johnson

A solar facility in the western United States was sited within the footprint of a dry lakebed, or playa, with construction completed in 2016. Conventional geotechnical studies were performed prior to design and no unusual conditions or features were noted. The facility has unexpectedly experienced several episodes of ground fissure development after moderate to heavy rainfall events, the first somewhat isolated event occurring shortly after the facility was placed into service. Subsequent fissures developed in 2017 and 2022, with severity of the fissures and their impacts increasing each time, with the final episode resulting in fissure depths on the order of 30 feet. Initial fissure events primarily impacted site access. The 2022 event impacted site access, infrastructure, and solar array pile foundations. Various remedial measures were implemented to address the fissures, including CLSM backfill (2016) and the injection of epoxy-based urethane foam (2017). Prior to developing repairs for the 2022 event, additional studies were performed to evaluate the fissure formation including geophysical exploration, review of historical topography and aerial photographs, hydrologic modeling, and research. Mitigation of the 2022 feature included backfilling with granular backfill and sand-cement slurry and constructing surface water conveyance features to direct surface runoff away from the fissure.

Oct 7, 2024

By Soon-Hoe Chew

Deep Cement Mixing (DCM) is a well-established ground improvement technique renowned for its efficacy. It has been widely adopted due to its robustness and effectiveness in stabilizing weak or soft soils, thereby enhancing its applicability across various engineering applications. Traditionally, the quality assessment of Deep Cement Mixing (DCM) columns is reliant on post-curing coring test. Thus, it will not be able to give any indication on strength and permeability until later stage of curing, when coring tests are conducted. This delayed QA/QC hinders quick remediation when unsatisfactory strength or permeability values are obtained. This study advocates a proactive quality assessment methodology of the DCM columns, right from the initiation of the DCM process. On one hand, this approach provides an early warning which prompts for early intervention. On the other, this approach also allows for an early confirmation of the acceptance of the completed works. In addition, this approach can also reduce the number of coring tests needed. The proposed assessment methodology leverages real-time data of various operational parameters during the construction of each and every individual DCM column. By scrutinizing critical operational parameters, such as drilling rate, injection method and pattern (i.e. penetration or withdrawal injection), slurry flow rate, mixing duration, and termination criteria, extracted from real-time operational process, this study endeavours to establish correlations indicative of columns’ quality. Hence, the goal is to develop predictive models capable of pre-emptively gauging the quality of strength and permeability improvements, without the need of prolonged curing and coring test (or reduce the number). The meticulous analysis of these parameters serves as a benchmark to gauge the quality of the DCM columns constructed against predetermined design specifications.

Oct 7, 2024

By Sathya Subramanian, Jun Yuan Ryan Lee, Angelina Yi Tian Theng, Kai En Low, Soon-Hoe Chew, Yeow Chong Tan, Kai Yang Toh, Pei Ling Goh

Conventional Quality Assurance and Quality Control (QA/QC) methods for Cement Bentonite (CB) walls rely on destructive coring, which is carried out at specific curing times like 28 days or 91 days. The key parameters determined are strength and permeability. Hence, the conventional methods will not be able to give any indication on strength and permeability until later stage of curing. This delayed QA/QC hinders quick remediation when unsatisfactory strength or permeability values are obtained. To address this limitation, this study utilizes non-destructive resistivity monitoring system to provide indications of the parameters at early days of curing. By continuously assessing resistivity of CB at various depths, this method aims to provide predictive indicators of long-term strength and permeability, enabling proactive interventions before the conventional 91-day coring, if needed. A comprehensive case study is presented, which includes scaled model in a laboratory, as well as a actual measurement in the field. The large-scale laboratory setup models the actual thickness of the CB wall in the field (0.8 m). Specially designed and fabricated resistivity devices are installed in the laboratory setup, and two sections in the field CB wall. Findings show that in terms of resistivity development with curing time, the field resistivity continuous monitoring data displays a similar trend to those resistivity measurements conducted in the laboratory-scaled model. Cored samples were also taken in the laboratory and field at specific curing time of 91 day. The resistivity correlated well with the cored samples’ strength and permeability values. 

Oct 7, 2024

By David Eley

Coastal communities continue to be at risk with sea levels rising. Along these coastal shorelines, vegetated marshes and ridges provide habitat for wildlife and resiliency against storm surge and erosion in low-lying areas. Often, spoils from maintenance dredging of harbors and rivers are placed in confined disposal sites (impoundments), providing little benefit to the environment. Reusing these spoils to restore low-lying marsh areas that are disappearing because of sea level rise, storm damage, sediment deficits, and other natural and manmade processes is growing trend. Design and construction using dredged sediments in a coastal environment can be challenging. It is critical to design and place fill in sensitive habitats in a controlled, thoughtful manner that enhances the environment. Low dikes are often used to contain fill, which is typically excavated and placed using a hydraulic dredge. These dikes are long linear features, often in a marsh environment, and can be difficult to construct. During construction, the project team (contractors and designers) must understand that these are controlled fill projects, with elevation targets and containment requirements. Distribution of sediments to meet project goals typically requires regular movement of the dredge outfall and monitoring during construction to prevent over-topping of containment dikes, and ensure sufficient fill has been placed to meet project objectives. Dredged sediments can be a renewable resource to restore coastal areas when used in projects that are designed and constructed correctly. In this paper, we will discuss design considerations, construction challenges and construction monitoring, including innovative instrumentation, that can help enhance the sustainability and resiliency of low-lying coastal communities.

Oct 7, 2024

By Jason Huang, Thamer Yacoub, Steve Chai

RS-GPT (Rock and Soil Generative Pre-Trained Transformers): Large Language Model solution for geotechnical engineering applications.  Seok Hyeon Chai[1], Jason Huang [2], Sina Javankhoshdel [3], and Thamer Yacoub[4] 1,2,3,4 Rocscience, Toronto, Canada steve.chai@rocscience.com The use of Natural Language Processing (NLP) in the field of engineering seems complex with many applications which require calculations and engineering judgements. Large Language Models (LLM) have been successfully presented to be one of the most effective solutions in many specific fields such as arts and literature, to finance, to even software development. However, the use of LLM in the field of Civil Engineering and specifically in Geotechnical Engineering has not been discussed often compared to the other fields of expertise that utilize the functionalities of Application Programming Interfaces (API) of OpenAI. This paper aims to cover the details of the framework and breakdown of how LLMs can be used to train a domain-specific dataset, specifically related to settlement analysis, ground improvement, to slope stability analysis and provide results that are generated from a fine-tuned model with the dataset of research papers and technical documents provided by geotechnical engineers. The paper presents three folds: introduction for LLM models with pre-trained models, and choice of the models used. Then, the paper discusses the fine-tuning process of the LLM model with a domain-specific database. The paper provides benchmarks and metrics for performance of the model using the technique called Recall-Oriented Understudy for Gisting Evaluation (ROGUE) for validation of the outputs by comparing the result with prompt-completion pairs.  With sufficient data for the prompt-completion pairs from the experts in the field and also from the scientific literature and localized technical documents, the LLM model trained with data related to the geotechnical engineering domain provides reasonable responses that otherwise would not have been achieved with the original ChatGPT LLM model. This paper introduces innovative way to manage current database of geotechnical documents and literature that can be optimized to be used with LLMs.  The paper provides discussion of the comparative results and the future potential capabilities of its fine-tuned model.  Key words: Large Language Models (LLM), ChatGPT, Civil Engineering, settlement analysis, slope stability analysis, fine tuned models, APIs with OpenAI.

Oct 7, 2024

By Brent Robinson, Matthew Baudo

Matthew Baudo and Brent Robinson PIle Dynamics, Inc. Circular and rectangular deep foundation elements are commonly tested by thermal integrity methods. A multiphysics model was adapted using COMSOL to evaluate the effect on thermal measurements of the size and extent of soil and weak concrete inclusions. The temperature change as measured by nearby wires for small intrusions into the reinforcement cage at and between thermal measurement locations, exposed reinforcement and full cross section contamination are modeled. The modeled temperature versus depth results are analyzed directly as well as using the interpretation recommendations combining placed concrete volume and measured temperature by Piscsalko et al. (2016). A comparison to field measurements is also included. 

Oct 7, 2024

By Mark Brooks, Brian Freeland, Eric Eisinger

Colorado Parks and Wildlife (CPW) operates more dam and reservoir facilities in the State of Colorado than any other single entity and is in the process of completing rehabilitation upgrades to improve operational safety and modernization as required by the Office of the State Engineer. Many of these dam facilities have been operating 50 to 100 years in remote locations presenting challenges related to routine operations, maintenance, and completion of dam safety related repairs. Historically CPW has utilized design-bid-build procurement of construction services to complete these projects which presented additional challenges related to local contracting capabilities and undesirable contract disputes and claims. CPW recently pivoted to a CM/GC procurement process to contract for construction services for dam rehabilitation improvements where the remoteness, seasonal high-altitude limitations, complex topography, availability of local construction resources, stakeholder involvement, and other factors having an increased potential to negatively impact construction success and completion timeliness. The CM/GC delivery method has proven to be beneficial to the success of these projects by early construction contractor involvement as part of a collaborative Integrated Project Team to promote enhanced constructability solutions, innovations to improve quality and cost efficiency, risk identification and mitigation, and schedule and budget adherence. CPW has completed three projects using the CM/GC project delivery approach and select case histories (particularly the most recently completed Alberta Park Dam Rehabilitation in partnership with SEMA Construction) will be presented to demonstrate how this project delivery method overcame project site challenges and constraints to complete complex safety critical rehabilitation projects. The project scope on these projects included improving the capacity and function of service spillways, outletworks, and embankment stability and seepage features, and other dam safety infrastructure.

Oct 7, 2024

By Jason Hertz, Tony Amis

Low to zero carbon ground sourced heating and cooling solutions face limitations in densely populated urban areas, especially when building footprints span entire sites. Despite these challenges, alternative approaches exist. This paper explores one such alternative—embedding geothermal loops into a building's foundations, connected to a ground-sourced heat pump. This innovative method efficiently caters for a significant portion of the base heating and cooling load, with an air-sourced heat pump incorporated for any remaining heating and cooling requirements. The focus of this paper is on the successful deployment of energy foundations in a 250,000 ft² commercial building in lower Manhattan, New York. The building, now fully operational as an all-electric structure, serves as a case study. Insights gained from this project provide valuable lessons for future endeavors. The paper not only discusses the technical aspects of the installation but also offers operational performance data gathered over the past six months. By presenting real-world applications and lessons learned, this paper aims to contribute to the knowledge base for similar projects in urban environments. The insights shared here can guide future initiatives seeking sustainable and efficient heating and cooling solutions, particularly in densely populated areas.

Oct 7, 2024

By Andrew Dobson

The assessment and control of environmental noise from mines has become increasingly important in recent years, due to urbanization and population growth, increased regulation of environmental factors, and overall awareness and sensitivities to noise exposure. Minimizing adverse effects on communities and achieving compliance with local ordinances is now commonplace, and consideration of noise during the design and/or operation of a mine cannot be ignored. Ventilation equipment can represent the loudest and most bothersome equpiment at mines, however there are complexities when attempting to control the assocaited noise, due to the acoustical nature of mine vent fans. In fact, the utilization of traditional and/or industry standard methods can intensify the noise impact, or simply not work as intended. This paper provides recommendations on specific noise control methods that are suitable for mine ventilation equipment, based on recent assessment work and field experience.

Oct 1, 2024

By Karl Dufresne

Blasting in geothermally high temperature ground and/or extremely reactive ground is an increasing common challenge for surface and underground mines. Many current PETN based non-electric and electronic detonators have manufacturer published in-hole temperature limits ranging from 55°C to 65°C (131°F to 150°F). When confronting blasthole temperatures above the manufacturer published limits, operations may request site-specific guidance and qualification for use. The advised safe loading window for in-hole PETN based detonators is often too short to be practicable for production blasting. To overcome limitations of PETN based initiation systems, surface mines with high temperature ground and/or reactive ground are known to load blastholes with a qualified high temperature bulk emulsion that are top primed with a cartridge of temperature qualified detonator sensitive emulsion plus an RDX detonating cord downline. As there is no in-hole delay detonator in this system, blasthole timing is accomplished with surface delays. Although this system is safe, top priming and surface delaying does influence floor quality and top size fragmentation, and safe loading windows times reduce blast block size and increase blasting frequency. A mining company with a site characterized by geothermally high temperature ground plus highly reactive ground employed a blasting system like the one described above. The site desires to improve blasting performance by moving to an in-hole delay initiation system that can withstand the site ground conditions. At the request of the mining house, DynaEnergetics developed an electronic initiation system for application in geothermally high temperature ground and/or extremely reactive ground conditions. The DynaEnergetics IGNEO high temperature electronic initiation system is rated for in-hole use in ground up to 150C (302°F) for 48 hours. The detonator consists of a high strength detonator with an HMX base charge and thermally resistant downline. To make up a primer, the detonator is inserted into a booster charge assembly that is fitted with a small HMX shape charge. This high energy primer is designed to be compatible and reliable for firing bulk emulsions, including those with high percentages of urea inhibition to combat reactive ground. Up to 1000 detonators may be programmed in 1ms increments up to 1500ms. The system is controlled by a digital firing panel that can be used with either a wired or wireless trigger.  The system enables high temperature and/or reactive ground sites to utilize in-hole delay initiation and realize the associated performance benefits. Conclusions and Future Work 1] The HMX based electronic initiation system permits bottom in-hole delaying in ground temperatures above 80°C (175°F). As compared to top priming and surface delaying, in-hole bottom delaying is known to improve floor quality, muckpile fragmentation uniformity and reduce oversize. 2] Field evaluation of the HMX initiation system at the Lihir Mine is continuing. 3] Work on the next generation of the HMX initiation system is underway and will bring with it expanded application range and flexibility. 

Oct 1, 2024

By Jeanie Wills, Theresa Nyabeze, Samantha Espley, Donna Beneteau

This presentation reports survey findings that aim to modernize the definition and understanding of the term 'mining.' The survey, conducted via LinkedIn in Winter 2024, garnered responses from a diverse group of individuals, including current or former employees of mining or exploration companies, mining consulting firms, service providers, supplier firms, as well as students and retirees with industry experience. The data, ethically approved by the University of Saskatchewan, offers valuable insights into satisfaction levels within the mining sector and suggests an expansion of the identifying characteristics of definitions of mining. This marks the third CIM gaining insights paper by Beneteau, Espley, and Nyabeze, following previous works on 'Career Satisfaction for Women in Mining' (2010) and 'Mentorship Initiatives in the Canadian Mining Industry' (2018*)."

Oct 1, 2024

By Muhammad Usman Siddiqui

Managing and analysing the vast amounts of data collected in a mining project effectively is crucial for enhancing the project's economic feasibility. The efficient utilization of this data is critical to minimising the time spent on projects and increasing project value. Process engineers can effectively integrate geometallurgical data into plant operations by employing analytical tools like Python, significantly optimizing the mine-to-mill process. This practical approach is a game-changer in the mining industry. Classifying a geomet dataset into units of similar characteristics (properties of the ore) is an important outcome of a geomet study. This approach simplifies data classification, allowing for class-by-class process modelling, which improves the decision-making process in mine planning and development. Classifying a geomet dataset involves using grade, lithology, and test work data (if available) to create blocks of similar characteristics, known as ‘geomet units.’ Compared to conventional methodologies, these units provide context and empirical evidence that can be more accurately mapped onto block-by-block process flowsheet development and net present value (NPV) estimation. This robust classification method reduces a project's technical risks and influences the initial mine planning sequence to maximise profitability. Defining robust geomet units with data sets with similar material is challenging due to the vast amounts of data available and the database's high heterogeneity. The methodology's purpose is to minimise time-consuming low-value-adding aspects of geometallurgy. The approach is different for a greenfield and a brownfield study, as all the valuable data in a brownfield process can be utilised to define the geomet units. Python has various libraries providing multiple machine-learning algorithms to assist in classification. The k-means algorithm is used for clustering, and the SHapley Additive exPlanations (SHAP) method is used to quantify the effect of each feature on the clustering results. However, even with automation, the methodology still requires a keen eye to account for the nuances that appear from project to project.

Oct 1, 2024

By Amir Karami, Derek Kinakin, Catherine Schmid

The Mathews Stability Graph Method (Mathews et al., 1981) has been used by geotechnical engineers and mining engineers for over 40 years to estimate the performance of longhole open stopes in underground mines. The method is widely used and accepted by practitioners because it is relatively simple to use and can be modified to account for observed performance at a given mining operation. While the simplicity of the method increases its accessibility and utilization, it does not intrinsically account for variability in the various inputs, including rockmass quality, structure, stress, or stope orientation. This paper presents a modified approach for the Stability Graph Method, whereby Python scripts are used to process available geotechnical datasets and combine them with actual or potential distributions of Q parameters, induced stress, structure, or stope orientation. The resulting Stability Numbers are then plotted as a contoured distribution on the Stability Graph.  This allows the practitioner to quickly incorporate large datasets into the analyses, while also developing an understanding of how variability in rockmass quality, induced stress, structure, or stope orientation could affect stope stability.  This paper presents the fundamental principles of the Stability Graph method, the Python script and workflow, and two case studies to demonstrate the utility of the tool.

Oct 1, 2024

By Cesar Carrasco

Mine reconciliation is the art and science of comparing predictions and real-world outcomes with the intent of revealing the true quality of performance of models, planning, mining, and mineral processing. When mine reconciliation is conducted in a systematic, transparent and sustainable way it can play a central role in the governance of Mineral Resource and Mineral Reserve (MRMR) estimation and reporting. The core processes of modelling, planning, mining, and processing need to be transparent to be able to demonstrate that MRMR are reliable predictors of mine performance and value. Transparency is also necessary for mine technical staff to generate meaningful analyses, conclusions, and business improvement actions that demonstrably maximise value for all stakeholders. Most mines have some form of mine reconciliation practice, however because there is no agreed industry standard, and because mine reconciliation is difficult for a variety of reasons, it is often unsustained and/or ineffective at delivering the required transparency of performance. To deliver true governance of MRMR and business value, mine reconciliation must be sustainable. There are two categories of issues that combine to make mine reconciliation extremely difficult to sustain, these are technical, and people related. Technical issues include defining standard terms, accurately tracking material flows, data availability/adequacy/quality, calculation of key performance indicators and tolerance limits, analysis, and interpretation of results, understanding limitations of modelling techniques, and defining appropriate actions that can deliver value. These technical challenges are non-trivial, however compounding these are a range of people issues that include personal agendas, scepticism, lack of knowledge and experience, poor teamwork, absent leadership, toxic workplace culture, staff turnover, ineffective communication, siloed organisational structure, and lack of deliberate change management. All these problems can be solved with clarity of purpose, definition of the process of mine reconciliation, discipline in following the process, appropriate resourcing, and commitment to success across the entire organisation. Outlined in this paper is a management system that delivers sustainable mine reconciliation by addressing both the technical and people issues described above. This approach can deliver significant value for a mine and adds a robust, defensible governance over MRMR estimation and reporting.

Oct 1, 2024

By Gurupraveen Ramanathan

Slot raises are relief holes within a stope in longhole stoping methods, designed to provide a free face that facilitates the expansion of the blasted rock during blasting, ultimately achieving the desired fragmentation. Various methods are employed to produce these slot raises, like conventional drop raise drilling, raisebore & V30 drilling. However, slot drilling is generally characterized by high costs and limitations in precision, resulting in unplanned ore losses and dilution. This paper introduces a novel alternative to slot drilling referred to as the "paste slot", designed specifically for paste backfill operations in underground mining. This new method emphasizes considerations in cured paste strength, paste wall removal, and stope dimensions and employs modified drop raises or dumped rings to optimize blast gas effectiveness and material flow. The paste slot method eliminates the need for reamers and reduces the total slot drill meters an average from 650m to only 300m for narrow stopes (3-4m wide). This significantly reduces the stope cycle time, leading to substantial cost savings and increased productivity. This new method was successfully implemented at the underground mines in Canada and Australia, resulting in a 20% reduction in stope cycle time and cost savings of 53,000 USD per slot compared to the conventional slot. This paper discusses the design and execution strategy of the paste slot method in underground paste backfill operations. It highlights the advantages of the method, shares operational insights gained during implementation, and showcases its potential applicability to other mines across Canada and globally.

Oct 1, 2024

By S. Afrouz, C. Keles, E. Sarver, A. Greth

While respirable dust monitoring has long been done on the basis of mass concentration, it is increasingly recognized that specific dust characteristics may play an important role in health outcomes. Scanning electron microscopy with energydispersive X-ray (SEM-EDX) can be used for detailed particle analysis, but the quality of results can be dependent on the sample substrate; ideally, particles should be deposited on a smooth, uniform substrate like polycarbonate (PC). While direct air sampling onto PC filters is possible, this is not the standard approach in many situations. For example, in coal mines, polyvinyl chloride (PVC) filters are often used. They enable conventional mass-based analysis — of the total respirable dust, and the content of crystalline silica in this fraction — but are fibrous and thus not ideal for SEM-EDX or other microscopy. To address this issue, the current work tested a simple method to recover respirable dust particles from PVC filters and redeposit them to PC. Results generally indicated that recovered particles are representative of the original dust sample in terms of mineralogy distributions. Where this was not the case, the issue appeared to be with high particle loading density during SEM-EDX work rather than related to the recovery/redeposition method itself. This bodes well for applications where a single PVC filter sample could be used for nondestructive analysis to determine respirable dust mass and/or respirable silica mass, followed by preparation for SEM-EDX analysis to evaluate particle characteristics. The recovery and redeposition method might also be adapted for other applications, such as to enable the analysis of respirable dust samples collected by the continuous personal dust monitor (CPDM).

Oct 1, 2024

By Fouad Faraj

For every blast pattern, zones of unique material types need to be classified before mining. Most material types can be summarized into different kinds of ore and waste. Blocks generated from blasthole assays are too small to be selectively mined, so areas with a single material classification meeting the mine’s selective mining unit must be defined. Current industry standard practices are to manually draw ore/waste dig limits, but this process is subjective and results in quantities of dilution and ore loss that can be improved upon to enhance the profitability of mining operations. In this study, two weeks of production data from a homogeneous copper (Cu) porphyry and heterogeneous manto-type Cu deposit were used to assess the variability in the hand-drawn dig limits of 20 geologists, mining engineers and ore control specialists, which were compared with the optimal ore/waste delineation. The profit for 20 distinct hand-drawn dig limits for the homogeneous mine varied by 3.7 percent, from $10.5 million to $10.9 million, averaging at $10.8 million. The percentage was nearly double for the more heterogeneous mine at 5.9 percent, from $17.9 million to $19.0 million, averaging at $18.6 million. Using the optimal ore waste delineation, the profit increased to $11.0 million (1.9 percent increase) and $19.3 million (7.0 percent increase) for the homogeneous and heterogeneous deposit, respectively. The natural variability, diggability requirement and selectivity are identified as the main drivers of ore loss and dilution. Recommendations are provided for reducing the subjectivity in manual hand-drawn dig limits by integrating dig limit optimization algorithms as a tool to assist practitioners.

Oct 1, 2024

By Mona M. Fawzy, Ahmed A. Eliwa, Ebrahim A. Gawad, Ahmed H. Orabi, Amal E. Mubark

The growing demand for rare earth elements (REEs) has led to numerous recent studies to recover these elements from various bearing ores and wastes. Therefore, the recovery of REEs from Ras Baroud polymetallic concentrate has been investigated in the current study. Physical beneficiation for the Ras Baroud pegmatite sample was carried out, yielding a concentrate for euxenite (Y), fergusonite (Y), xenotime (Y), monazite (Ce), allanite, thorite, uranothorite and Hf-zircon, which resulted in raising the concentrations of REEs, Th, Zr, U and Ti in the sample. Fusion digestion processes with sodium hydroxide were studied using the conceived predictive diagonal (CPD) technique. The three experimental digestion groups proved the dissolution of 99.9, 95.6, 99.9, 52.5 and 0.47 percent for REEs, Th, U, Ti and Zr, respectively, under fusion conditions of 723 K, 120 min, 1/1.5 ore-to-alkali ratio, and smaller than 100-μm particle sizes. Fusion kinetics, isotherms and thermodynamics were investigated using several suggested models, namely, pseudo reversible first order, uptake general model and shrinking core model, which matched well with the experimental digestion results. Selective recovery of actinide content from the REE content of the digested concentrate chloride solutions was accomplished using solvent extraction with di-2-ethyl hexyl phosphoric acid. About 99.9, 99.9 and 4.2 percent extraction efficiencies for Th, U and REEs were realized, respectively, using 0.3 mol/L solvent concentration in kerosene as a diluent, 1/2 organic-to-aqueous ratio, aqueous pH of 0.2 and contact time of 15 min. Thorium and uranium ions were stripped with 2.5 mol/L sulfuric acid solution with 94 and 98 percent stripping efficiency, respectively. A highly purified REE precipitate was obtained from the raffinate solutions. Zircon mineralization tailings were obtained as a byproduct through the alkaline digestion process.

Oct 1, 2024