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By E. Hosca

Alternative tailgate loading conditions due to conventional and conventional/yield pillar combinations were evaluated to define roof loading. In order to isolate different loading situations, the tailgate entry was considered as part of the roof-pillar-floor system, which is controlled largely by the structural integrity of each member. A data bank of case studies was compiled, which contains details of roof and floor lithology, structure, support, and mining data, including any failure modes. The range of loading conditions that any tailgate can be subjected to was identified to form the basis of numerical modeling. Numerical modeling was then conducted on tailgate openings to determine roof, floor, and rib responses, including failure modes to a variety of loading conditions. Trends developed from the numerical modeling were modified using field data to form the basis for support evaluation and application. The effects of support were modeled numerically to determine optimum load capacity and points of application for reducing the potential for entry failure.

Jan 1, 1994

By Kikro Matsui

Longwall mining 1s more productive in comparison to other methods but requires particular conditions for its effective use This paper relates to longwall roof instability at Ikeshima Colliery In order to make clear the cause of the longwall roof instability, scientific investigation in terms of geomechanical factors and longwall support system was planned and carried out

Jan 1, 1997

By D. L. Price

This paper presents a method of measuring field power consumption of shearers and deriving specific energy consumption versus shearer haulage speed performance curves. A description of a computer program which simulates the cutting action of a shearer drum is presented. A comparison between the field specific energy curves and the computer simulation results is made. The simulation results compare well with the field data where all the coal seam is being cut by the shearer. The computer simulation results give hack-calculated field pick force cutting characteristics, which allow the performance of the shearer to be predicted for other operating conditions, e.g. effect of changes to pick lacing, effect of changing the drum rotational speed, allows the calculation of power requirements for a particular production rate.

Jan 1, 1992

By Syd S. Peng

Full-face shield leg pressures in a longwall panel for a three-month period were collected and analyzed. The pressure data were presented in the following forms: full- panel full-face shield pressure, individual shield pressure, full-face shield pressure, full-panel time-weighted-average pressure, and relationships among setting pressure, final pressure and pressure increment. Although shield pressure varies from shield to shield and from cycle to cycle, the setting pressure and face advance rate do control the 6nal pressure and time-weighted average pressure.

Jan 1, 1997

By Daniel W. H. Su

This paper presents a retrospective assessment of ground control research and its successful application by CONSOL Energy over the past 25 years. Recognizing the need to improve the understanding of coal pillar design mechanics under shallow, medium, and deep covers, an extensive underground coal pillar instrumentation program was initiated in the mid 1980s. Combined with sophisticated numerical modeling technique and laboratory tests, results from this instrumentation program were used to advance the concept of coal pillar design and to demonstrate that numerical modeling can be used to predict in situ coal pillar strength, especially under non-ideal conditions where interface friction and roof and floor deformation are the primary controlling factors. To evaluate the impact of longwall mining, a 10-year subsidence research program was initiated in 1986 that encompassed surface, subsurface, and underground measurements, as well as a sophisticated numerical modeling technique. Results from the research revealed that interface friction and shearing between rock layers within the overburden had a profound effect on surface subsidence development and the resulting strain. Recognizing the impact of horizontal stresses on CONSOL?s mining operations, extensive horizontal stress measurements were conducted using the USBM Borehole Deformation Gage and the CSIRO Mininfrac system in the mid to late 80s. Roof extensometers and CSIRO HI Cells were used to measure roof displacement and roof stress concentration in longwall headgates and tailgates, which resulted in the definition of right-hand and left-hand longwall panels. Pillar design modifications, combined with cable bolt application and innovative standing support installation, were then successfully employed to mitigate horizontal stress impact on the right-hand longwall headgates and left-hand longwall tailgates. An in-house floor bearing capacity test apparatus was fabricated and employed underground to determine mine-specific floor bearing capacities which, along with other geotechnical parameters, were then used in the mine-specific shield design. To promote caving of thick, massive sandstone immediately behind longwall face supports and to improve face conditions, the hydraulic fracturing technique was successfully employed by CONSOL to pre-fracture the sandstone prior to longwall mining. Face monitoring and numerical modeling confirmed the effectiveness of the hydraulic fracturing technique. A roof geology reconnaissance program was initiated by CONSOL in the early 1990s to improve roof control, safety, and production. Information obtained from the reconnaissance program was used successfully to guide mine planning decisions and daily roof support practices.

Jan 1, 2011

By Archie Richardson

Periodic weighting of longwall supports occurs during retreat ofthe face under certain geologic conditions. Strong stratain the immediate and main roof tend to cantilever over the gob, weighting the supports periodically. The distance between weighting peaks, as well as the intensity ofperiodic weighting, is determined by the suength and thickness of roof members, their location relative to the seam, the frequency of joinling, and characteristics of the gob. In this paper the effects of varying several of these variables ate investigated using block modeling. The models are calibrated against a published case history of periodic weighting in the Pittsburgh Seam. It is concluded that block modeling is a useful tool for correlating measured support pressure histories with expected modes of strata behavior in the roof, with potential for predicting shield behavior in new geologic enviromnents.

Jan 1, 1998

By Jennifer Riefenberg

Underground coal mines often experience ground control problems related to weak floor. Developing a methodology for rating floor quality can aid in understanding and delineating ground hazards. U.S. Bureau of Mines researchers are currently exploring methods for generating ground control hazard potential maps. One component of hazard potential in floor-heave-prone mines is delineating floor quality and its correlation with failure. Although field exposures are limited, significant information on the roof and floor quality can be gained through analysis of existing drill core data. Drill core data and roof and floor exposures were analyzed for quality. Laboratory tests were run on 50 core samples to evaluate, compressive and tensile strengths of various roof and floor lithologies. Extensive geologic and lithologic examinations of the cores and samples were also completed. Results of this work involve the formation of a preliminary quality rating for coal mine floor using a modified Coal Mime Roof Rating (CMRR).

Jan 1, 1995

By Johann van Wjk

Mandatory Codes of Practice to Combat Rock Fall Accidents came into force on South African Collieries in 1997. These were drawn up in accordance with guidelines issued by the Chief Inspector of Mines, The Codes of Practice (CoP's) are legal documents in terms of the South African Mine Health and Safety Act 1996. One of the main results Of the introduction of the COP'S from a practitioner's point of view is that they formalized much of what would have constituted a typical visit to an underground section previously. Other important requirements were as Billows: Support rules and Strata Control Standard Procedures were to be drawn tip. Identification of Special Areas (areas requiring a higher level of rock engineering input and with, typically, higher order of support and restrictions on mining geometries), Changing conditions underground to he identified timeously. Implementation of the CoP to he monitored. To comply with these requirements on Ingwe Collieries (a division of BHPO Billiton Energy Coal) it was decided to produce too separate forms to be used in conjunction with each other. The first of these, the "Underground Section Physical Risk Rating" measures the physical conditions in each section whereas the second form, the "Section Perfomance Rating" determines how well the section personnel are Coping with the conditions. This form also pleasures compliance with the Support Rules and Strata Control Standards. Both forms are essentially risk matrices but with various scenarios described, each with a certain weighting. The "Risk and Performance Form" system for bord and pillar operations has by now been used for five years in the Ingwe and Eyesizwe Mining Collieries and has achieved a great deal of acceptance. This system has enabled the quantification of previously subjective observations and has improved the strata control awareness and management of underground mining sections. Amongst other initiatives it has assisted ill reducing the severity and frequency of fall of-ground accidents.

Jan 1, 2002

By Klaus Opolony

The world's most popular method of longwall mining requires multiple entry systems for the panels. In contrast to this mine layout the roadways in German coal mining are used for advanced mining from the rock mechanic point of view or are even re-used by a second panel. This procedure of roadway use is presented within this paper using a 3D visualisation software tool. In the previous conferences in Morgantown several papas had addressed the basics of rock mechanic background, planning tools and variants. This paper gives a practical case study for reuse of a roadway in a German coal mine. The heading and the use of various alternatives are compared under the aspect of efficiency and costs. Within the comparison the specific requirements and benchmarks of German coal mines are taken into consideration. The costs for a multiple entry system and first of all the development rates that can be achieved with common road heading systems are compared with international layout alternatives. A prospect includes a discussion of pro and con for various development methods. Devices are given due to this prospect if and how multiple entry systems are applicable to German coal mines. The paper gives an initial point for international comparison and is a base for further discussion.

Jan 1, 2003

By Ali Benbia

The paper shows results from the physical modelling of longwall excavations concentrating on the fracture pattern development above longwall panels. The modelling technique is briefly described and the detailed analysis of the fracture pattern is discussed. The physical modelling is particularly useful in visualising the caving process above longwall panels. This advantage has been exploited using the image analysis technique. Black and white pictures have been taken while the models are tested in successive stages and then enhanced and stored as binary images by scanning using an image analyser coupled with a video camera. These images are then processed using a custom C program which allows the discretization and characterisation of the fractures. This provides a valuable data base for further numerical and statistical analysis which subsequently may allow the assessment of the water inflow hazard to the workings. In this paper a sequence of different extraction thickness have been analysed using the technique mentioned above to show the effect of the extraction thickness on the fracture distribution and intensity.

Jan 1, 1993

The purpose and current practice of cable trusses in underground coal mines is briefly outlined and details of various cable truss designs are presented. The main part of the paper describes the in-situ performance of cable trusses installed as secondary supports in gateroads and recovery roads of longwall coalfaces. The performance analysis is based on the results of in-situ monitoring carried out at a number of sites at two underground coal mines within Australia. Truss performance has been assessed as load developed in relation to roof convergence, face position and time. Additionally, the influence of strata conditions, installation pattern/density, roadway layout and geometry have been taken into account. An analytical model has been developed to predict truss loads. The principal variables are listed and the basis of the model is described. Based upon behaviour observed in the field the model has been progressively upgraded and validated against measured performance. Guidelines on truss performance and factors which influence it are presented and the implications of these to the use of cable trusses is discussed. Possible methods for improving truss performance in certain strata conditions are outlined and some comments are made on the value of cable trussing compared to cable bolting in these situations,

Jan 1, 1992

By John P. Dunford

Ground support continues to be the most important safety consideration in underground mining. The Bureau of Mines has developed a yielding steel post with a capacity of 45 tons and b c1osure allowance of 24 inches in a 6 to 7 foot seam height. The post mechanism in a three piece unit consisting of a top and bottom leg made from standard steel pipe and a separate foot bracket. It develops its load carrying ability when the lower pipe, with an attached interference ring, is forced into the larger top leg. The walls of the top leg are deformed radially and along the axis. Yield continues until the unit bottoms out. Other advantages of the post is that due to its simplicity it can be made at the mine shop level and its cost should be about one-hundred dollars. Prototype units were tested in the laboratory. Based on these results, modifications were made that would make the post perform better as a mine support. Two field tests were conducted. The first test used the units as supplemental support for the wood crib rows in a longwall tailgate. The second and larger field teat had 84 posts placed on salvaged track rails. They were installed on two foot centers in the middle of the entry. Overall the supports functioned well during use in the headgate entry, but problems with the quality of some of the pipe caused localized failures. However, these problems can be attributed to one manufacturer of pipe and through tighter specifications can be eliminated. The use of the posts with the rails is showing additional benefits as a ground support system. By providing continuous support between the posts a beam is created that has much more load bearing. The additional support can reduce floor heave and in some cases eliminate the need for the rib side crib line.

Jan 1, 1986

By David L. Kuck

This paper describes a system for providing structural, support in underground mines, employing water ice for pillars. packwalls and brattices. It consists of a refrigeration brine chiller, brine circulation system, and disposable plastic containers. The system provides for the timely freezing of uniform ice pillars, and for ice maintainance and/or melting on demand. Unique, useful ice properties include: expansion upon freezing, resilience to dynamic loads, and plasticity. Ice will not dilute or contaminate coal or ore. Economic advantages include: 1) lower labor and material costs (water can be piped to the ice pillar site through mine-water, spray-water, or drill-water lines); 2) replacement or supplementation of timber. concrete or other roof support equipment; and 3) potential use of ice brattices as ventillation control; and 4) conversion of ice bratices to ice pillars upon retreat. See Figure . A safety advantage for personnel and equipment is that ice pillars can be placed in hazardous sites, by remote control, if neccessary, without human entry. All filling, freezing and melting operations can be controlled from a safe distance.

Jan 1, 1987

By Xu Linsheng

Datong coal Mine suffers from delays and sudden caving of its massive competent conglomerate roof. Detailed geological studies of the nature of pebbles and matrix of the conglomerate and its sparse bedding, joint and fracture structure, gave rise to investigation of water injection to destroy its strength and to control caving. Comparative investigations, including porisity, permeability, compressive strengths and water injection of conglomerate and sandstone led to empirical expressions relating various properties and to guidance for effective injection and caving practice. This new safe roof control practice should be even more improved with further research, including modelling.

Jan 1, 1992

By Dion Pastars

Kestrel Coal has undertaken a surface-to-seam consolidation program of faulted ground prior to longwall retreat in the 304 panel. Micro fine cement is used to improve the rock mass quality and therefore reduce the risk to personnel and equipment whilst increasing previously assumed sterilised reserves. The program is based on information attained from previously successful grouting campaigns in the Queensland coal area and follows the decision making process to ensure there is sufficient spatial permeation of cement across the faulted area. This data is used to assess the residual risk to the business in terms of health, safety and production

Jan 1, 2007

By Rodger Fry

All coal deposits contain anomalous geologic conditions which have an impact on roof control, Run-Of--Mine (ROM) coal quality and production costs. To remain competitive in today's coal market and provide a safe working atmosphere, mine operators need to know in advance of mining the geologic conditions which prevail in the coal deposit. In order to identify geologic anomalies within a coal seam and surrounding roof rock in advance of mining, the Radio Imaging Method (RIM) survey procedure has been developed. This paper describes the RIM procedure and how it is used to predict various geologic conditions within a coal deposit. Figure 1 illustrates the RIM in-mine and surface surveys which can be used in an underground mine. [ ] RIM is an electromagnetic (EM} wave process which consists of in-mine and surface survey techniques. Both techniques are used in underground coal mines to detect faults, interbedding, sandstone channels, and thinning coal. Thesurface survey can also be used to determine seam correlation and continuity in strip and underground mining. In-mine and surface surveys work by propagating EM waves along straight paths through the coal. As the RIM signal travels along a ray path, it interacts with the seam material and surrounding rock. This interaction causes the signal to lose energy thereby decreasing its strength along the path. The amount of energy loss per unit path length depends upon the coal seam height and type of surrounding roof and floor rock. A reading of the signal level is taken at the end of the ray path at the receiver location. This reading is used to determine the loss (attenuation) rate of the signal along the path. The signal level data is compiled and analyzed through computerized algorithms which construct images of any anomaly present. This graphical depiction of the coal provides a basis for further geologic interpretation. By comparing the images reconstructed by the RIM analysis to in-mine geologic mappings made while mining through RIM study zones, it has been confirmed that RIM can help detect the following; Rapidly Thinning Coal Incompetent Roof Rock Poor Floor Lithology

Jan 1, 1984

By M. W. Fabjanczyk

Cement and resin encapsulated tendons are widely used in the stabilisation of mine roadways. One of the main factors in controlling the efficiency of the reinforcement is the ability of the tendon to generate load in response to rock deformation. The analysis of field data from instrumented reinforcing tendons complimented with extensive laboratory investigations have more accurately defined the mechanisms by which load generation occurs. The role of reinforcing tendon profiles, hole geometry and encapsulation medium properties in controlling the reinforcement stiffness and capacity are discussed. The results of the investigation have implications in both the design of rock reinforcing systems and the optimisation of encapsulation mediums and tendons.

Jan 1, 1992

By Anton Sroka, Antoni Tajdus, Axel Preusse, Krzysztof Tajdus

"In Europe, the magnitude and range of mining deformation predicted on the surface have been, in most cases, determined using methods based on Gauss' influence function (e.g., Knothe's theory, Ruhrkohle method, Stochastic method). The increase in the application of numerical methods (finite element method FEM, finite difference method FDM, etc.) provides an opportunity to offer a different approach in describing mining deformations. However, this phenomenon is very complex, and due to numerical limitations, a two dimensional analysis was made (in plane strain) in most cases. Such 2D models could not accurately describe the mining geometry and geological conditions. The authors of this paper carried out the calculations in 3D models which describe a mining situation and the character of the strata in one Upper Silesian Polish mine. Furthermore, the authors include some tips for three-dimensional modeling.INTRODUCTIONThrough the years, many numerical models have been used to describe a phenomenon of underground mining exploitation influence on the ground surface. However, such rock masses are highly disturbed (cracks, fractures, changes in water conditions, etc.), and it is very difficult to suitably describe, in a mathematical manner, such materials. Therefore, many of the numerical models created have been corrected in various degrees.At first, models widely used to describe the behavior of strata in the region of exploitation appeared as elastic models, where scientests assumed that a whole strata behaved in a linearly elastic manner, according to Hook's law. Those models have been modifed to received suitable VALUES (of settlement and range of subsidence troughs. Scientests created this amongst others: elastic models with contact between the rocks layers (Shippam, 1975; Salamon, Chugh and Yang, 1993), elastic models with no tension (Chrzanowska-Szostak, 1988), and elastic models with a contact on the subsidence limit plane (Tajdus K., Tajdus A., 2005). However, in most cases, those models did not bring the expected results and the differences between shapes of measured and the calculated subsidence trough were substantial."

Jan 1, 2010

By A. Bortolussi

The paper discusses the state of the progress reached in the development of the diamond wire tool for cutting hard rocks. To the advances of this relatively new technology a substantial contribution has been provided by the research being carried out at the University of Cagliari on samples of granite rocks from different Sardinian stone quarries. On the basis of field experiments and laboratory test data, the mechanism of diamond wire cutting has been assessed. In particular the influence of the rock features and operational variables an tool performance (cutting rate and bead wear) has been elucidated.

Jan 1, 1992

By Chris Pritchard

Falconbridge Ltd., a major base metal producer in the Sudbury Basin of Ontario, Canada, identified a need to find a safe and cost effective replacement for welded-wire mesh used to support loose ground during underground nickel mining. Safer and lower operating costs are a must to maintain mine viability in lower base metal price environments. Stringent material strength parameters were put in place to determine if a spray-on liner was acceptable for testing and application trials. Falconbridge Ltd. took a methodical approach to the concept of a spray-on liner as a screen replacement proving the strength characteristics of the liner as a safe, cost effective, and suitable method of supporting ground. Materials testing was undertaken at Laurentian University to further understand the capacity of the material Laboratory and field tests indicated excellent adhesion and good tensile strength. Further, it maintains significant tensile strength even after elongation of over 25%. Compact, hydraulic mixing and spraying equipment have been developed and successfully utilized in the Fraser Mine of Falconbridge's Sudbury Operations Currently the Tekflex material has been approved as a wire-mesh replacement and is undergoing full-scale production trials in selected locations at Fraser Mine.

Jan 1, 1999