Search Documents

By F. Rosenblum, P. Spira, F. Kitzinger

The possibility of increasing the efficiency of mineral processing plants by means of computer control has prompted metallurgists to examine their flowsheets more critically in order to develop practical control strategies. Control schemes in use to date generally rely on the automation of traditional and previously manually regulated control loops, e.g., the addition of reagents to maintain a constant assay or a constant pH. This approach is predicated on the availability of well established primary sensors such as pH electrodes or on-stream analyzers. Noranda Research Center, in cooperation with Noranda Group concentrators, has developed a froth level monitor and a pulp density meter adaptable to this type of control. Although some of the basic principles on which they are based have been known for some time, their incorporation into the design of reliable, direct-reading instruments which can be interfaced with a computer is believed to be novel.

Jan 1, 1980

By J. Vakili

The objective of this paper is to present a practical method for calculating minimum safety factors of rock slopes with a horizontal layer of weak material. It is demonstrated that the most critical failure surface, in this case, is a bilinear surface composed of a horizontal failure surface inside the weak layer and an inclined surface inside the rock. The model presented in this paper shows that with a good approximation, the change in slope for the bilinear failure surface may occur directly below the slope crest. This assumption simplifies the calculation of safety factors considerably, because the most critical failure surface is located directly, and the trial computations for a number of failure surfaces are not necessary. Special parameters involved in slope stability analyses of highwalls in open-pit mines are discussed and, by an example calculation, the applicability of this method is demonstrated.

Jan 1, 1985

By JOHN BIRKNBINE

MR. NEILSON was born Aug. 12, 1842, at Philadelphia, Pa., where he died Dec. 30, 1906. His business career began with his graduation, in the class of 1862, from the Polytechnic College of the State of Pennsylvania. For a short time after graduation he was instructor in mathematics at the college, and then became associated with Messrs. Booth & Garrett, chemists, of his native city: In 1867 he was sent to the Adirondack mountains to care for mining interests of the late Jay Cooke, and spent about three years there, operating the forges at Elizabethtown, Essex county, N. Y. He also prepared an interesting monograph on Catalan forges and their operations. In 1868 he published a chart showing the material progress of the United States, and the cost of certain staple products during a series of years, which is believed to be the first of its kind issued in this country. In 1870 he made a trip to the Pacific Coast, prior to entering the service of the Pennsylvania Steel Company. In 1871, when the Logan Iron & Steel Co., of Burnham, Pa., failed, Mr. Neilson was appointed receiver, re-organized the company, became' its General Manager, and spent more than four years in this work. In the meantime, he became interested in the Freedom forge of the same place, and, with Mr. Wm. Burnham and Mr. Milton Brosius, laid the foundations for what is now the Standard Steel Works. From Jan. 1, 1877, to April 1, 1890, he was General Manager of these works, and closely associated with the Baldwin Locomotive Works. In 1878 he was in charge of the first consignment of Baldwin locomotives to Europe, which, with a picked crew of men from Baldwin's, he took to Eydtkennen, Russia, and placed in service. In 1890 he resigned from the Standard Steel Works and ac-

Jul 1, 1907

By K. Harms, T. D. Jones

TO unload large tonnages of lead bullion cast in 100-lb. bars is a problem which has confronted the lead refineries for many years. The bars, on arrival, must be restacked for unloading by truck or hand-charged to charging machines. Selected crews of labor, capable of working at sustained speeds for five- or six-hour periods, are required for this exhausting task. Due to the fatigue involved crew personnel changes rapidly. During the war it became increasingly difficult to maintain crews, especially in critical labor areas, so that the development of casting and shipping ten-ton lead blocks from the smelters to the refineries became a must in our operating program. For many years lead refineries, when making interdepartment or intradepartment transfers, have cast lead blocks weighing five or ten tons which are easily handled by crane by merely attaching the crane hook to a steel anchor embedded in the frozen lead blocks. In previous years, the practice was to use regular smelter slag pots which, due to their rounded shape, produced what were called "buttons" by the refinery personnel. The button-type blocks were unsafe as they rolled and tipped easily and were unsatisfactory for stacking since no piling pattern could be followed. To remedy this situation, flat-bottom molds came into general use and later the bottoms were made concave to prevent slipping.

Jan 1, 1946

By Roy L. Zuber

Identification and analysis of mining hazards involves the correlation of accident, injury and illness information from all segments of the mining industry. It would not be feasible to process the volume of data involved without substantial reliance upon a computerized information system similar to that maintained by the Health and Safety Analysis Center. Numerous statistical programs are applied to the computerized accident-injury-illness data base to identify those mining tasks and associated activities which are responsible for most of the injuries and occupational illnesses. These programs are used to flag those mining tasks or conditions at specific mines or segments of the mining industry where either a significant increase in the injury/illness trend has been reported or where the number of injuries/illnesses related to specific mining tasks or conditions are high. Upon identification of those mining hazards which warrant further analysis, a computerized search of the coded accident data is performed to correlate the predominant categories by cause of injury or illness, source of injury, nature of injury, type of accident, etc. From this correlation, those factors most common to the conditions responsible for the hazard may be identified. Based upon analyses of this form, recommendations are made regarding the appropriate engineering, training, and/or operational improvements necessary to alleviate the hazard. In addition to mining hazard analysis, the computerized data base also has application in the area of optimum resource allocation. Computer programs have been developed to assist management in allocating resources based upon organizational requirements and historical accident - injury trends.

Jan 1, 1983

By hydrometamorphism is meant the alteration of rocks, ores and minerals by atmospheric waters. In its broadest sense, it includes the varied processes of weathering, oxidation, hydration, the leaching of rocks and ores, and the solution, migration and enrichment of metals. Rain water, as it strikes the earth, is practically pure water, except for small quantities of dissolved atmospheric gases; upon coming in contact with ore minerals, especially sulphides, however, it is transformed into solutions of great chemical activity, which attack, transform and rearrange the minerals of ore- bodies, and so effect enrichments of the greatest economic importance. Primary deposits so low in grade as to be without commercial value are frequently thus transformed into deposits of commercial importance. It is necessary in the examination of any orebody, therefore, to determine whether the valuable ore is of primary or of secondary origin; if primary, its value may be expected to continue indefinitely in depth to the zone of primary impoverishment; if secondary, the ore deposition is known to be controlled by surface agencies, and the valuable ore may be expected to continue to such depths only as have been reached by surface waters. The decomposition and weathering of rocks, unlike the changes undergone by orebodies, are accomplished by water carrying as dissolved constituents chiefly atmospheric oxygen and carbon dioxide, together with vegetable acids. The chemical changes wrought are principally hydration, oxidation and the formation of carbonates. The tendency is toward the solution of the more easily dissolved minerals, which is attended by the formation and a surface concentration of the more resistant minerals,

Jan 1, 1932

By John C. Holtz

Hostility is a characteristic of the environment in underground mines. Nature opposes man's efforts to remove mineral deposits, and this condition is recognized when mining is described as winning minerals from the earth. Evidence of this conflict is the action of natural forces to close excavated passageways. In many mines, this behavior of the surrounding environment is an ever-present and ever-changing problem despite much research and empirical study. Geological conditions change abruptly and may result in rock bursts, the inrush of water, or variations in rock hardness. Although aspects of these problems will become intensified as the rate of mining increases, they are not considered in this discussion. Emphasis herein will be on the changes in the atmospheric environment. Men underground work in an ever-changing, alien, ambient atmosphere. Many conditions are encountered that will affect their health and safety unless properly controlled. Potentially explosive gases are released from minerals as they are mined or enter from the surrounding earth. Some mining methods generate noxious gases. Natural processes and diesel equipment can steal life-sustaining oxygen. Airborne dust may cause lung diseases when breathed by miners in excessive amounts and by affecting visibility, introduce safety hazards. Deep mines pose heat problems that may be aggravated by high-speed mining. The deleterious effects caused by these changes, and their mitigation, are subjects of this discussion. THE UNDERGROUND ATMOSPHERE Health and safety problems from changes in the underground atmosphere have been apparent since the beginning of mining. Alleviation of these problems has been by ventilation with normal air from the earth's surface that flushes away the vitiated mine atmosphere. The objective is to provide atmospheric conditions essentially similar to those that man is accustomed to on the surface.

Jan 1, 1970

By Robert L. Thoms, Richard M. Gehle

Hydraulic fracturing is of considerable interest as a possible release mechanism during operation of storage caverns in salt formations. However, field data are lacking on fluid pressures required to initiate and propagate fractures over a range of depth in U.S. salt domes. A currently active research project is outlined which has the objectives of gathering field data on hydrofracture gradients in inland and coastal domes of the Gulf Coast. A wireline minifracturing system with downhole microprocessor controls is briefly described.

Jan 1, 1985

The regular activities of the Institute are financed mainly by income derived from members' dues, from advertising in MINING AND METALLURGY, and from the sale of publications to the public In addition, collateral activities and special projects are financed each year by means of income from endowed funds controlled and administered by the Institute In the aggregate, the amount of these endowments totals more than $830,000 An active effort is being made to increase the endowment funds of the Institute through a standing committee, of which Harvey S Mudd is Chairman, and

Jan 1, 1952

By William Loblowitz

A simplified system of flotation testing has been developed recently at the Bureau of Mineral Research of Rutgers University. The technique involves the known principle of skin flotation and can be used with minute quantities of sample and reagents in a beaker. A vessel containing the conditioned sample with added water and flotation reagents is held inclined and rotated slowly. Water-repellent particles come in contact with air and float on the surface of the liquid, while wettable particles are submerged. The float is poured off and filtered whereas the nonfloat remains in the beaker. The filtrate may be returned to repeat the process.

Jan 6, 1951

By C. D. Locker

COMMON salt is mentioned in the most ancient writings as an impor-tant article of diet. It is fairly certain that it was used by men and animals long before the dawn of civilization. Its presence in natural springs has often been the determining factor in colonization; wars have been fought for possession of salt deposits; trade routes have been estab-lished expressly for the purpose of traffic in salt. Naturally this led men into adventures and discoveries that altered history and advanced civilization. In the early days the uses for salt were few and the methods of manu-facture were crude and the purity low when compared to salt of the pres-ent day. Then the salt came largely from springs, shallow wells or the ocean, while today deep wells must be drilled to the natural brines or beds of rock -salt and spacious shafts sunk so that the ancient deposits may be made to yield their supply of stored mineral.

Jan 1, 1936

By John J. Schanz

THE highly publicized shortage of students enrolled in engineering curricula has brought about a rapid increase in the enrollment in engineering schools in many parts of the country. Though most of the various curricula in the mineral industries field have participated in this increase, the experience at Pennsylvania State University has been that the nonmineral types of engineering have been increasing at a much more rapid rate than those in the College of Mineral Industries. [ ] It has been a matter of some concern to the staff of the College of Mineral Industries that enrollment in the curricula of the school has not been increasing at a rate commensurate with that experienced in the College of Engineering. If the lack of trained young graduates for our vital mineral industries is to be overcome, this situation must be remedied.

Jan 8, 1954

By John Gross

THE deductions drawn in crushing and grinding operations have heretofore been based on a separation of the products into various sizes. A crushed product may be sized by sieving, by elutriation, and by aid of the microscope. To estimate the surface of each size the relation of the surface to the estimated average diameter must be assumed. Such a relation, owing to the irregularity of the particles, may involve two assumptions: First, a factor to convert average diameter to surface for one particular size; and second, a variation in the factor as the diameter of the particle changes. Obviously a surface measurement in which such assumptions and estimates are involved is questionable. In the first paper of this series1 a method has been given by which an accurate measure of surface of quartz can be obtained from its dissolution rate. By the use of this method, surface measurements have been made on a series of sieve sizes of crushed quartz, the results of which are given and discussed in this paper.

Jan 1, 1928

By Vincent P. Gianella

Barite deposits are of widespread occurrence in Nevada but there are few producing properties; most of the latter are in northern Nevada. The production of the state is small at present—in the neighborhood of 15,000 tons annually—but is steadily increasing. The barite occurs in veins and also as replacement deposits in limestone. The bulk of the production has come from the replacement deposits. It is thought that the barite was deposited from rising hot waters similar to—and probably contemporaneous with—those responsible for some of the metallic ores of the state. This paper discusses only the deposits in northern Nevada. The commercial mining of barite did not begin in Nevada until 1916 but although the production has been small there has been a rapid increase in tonnage during the past several years. Barite is widely distributed in the state and production comes from at least nine of the seventeen counties. Apparently this is not generally known, as only two counties arc mentioned in a recent publication6 dealing with barite. The increase in output is due largely to recently discovered barite deposits in northern Nevada. The principal production has come from the northern portions of Lander and Eureka counties; smaller amounts from Elko County. The discussion in this paper is confined largely to the deposits in these counties. Most of the producing area is tributary to the Western Pacific and Southern Pacific Railroads, whose tracks lie along the Humboldt River. Barite is known from other northern counties but so far the production has been small. The output has come entirely from veins and replacement deposits, the latter largely in sedimentary rocks. In general, the barite from veins is white; that from the replacement deposits usually is dark gray to black, although some is light gray or white. Most of the veins contain sulphides and many barite-bearing veins have been worked for their content of base or precious metals. Production The recorded production in Nevada to the end of 1938, according to the U. S. Bureau of Mines,3 is 66,424 short tons, of which 57,157 tons

Jan 1, 1941

By Vincent P. Gianella

Barite deposits are of widespread occurrence in Nevada but there are few producing properties; most of the latter are in northern Nevada. The production of the state is small at present—in the neighborhood of 15,000 tons annually—but is steadily increasing. The barite occurs in veins and also as replacement deposits in limestone. The bulk of the production has come from the replacement deposits. It is thought that the barite was deposited from rising hot waters similar to—and probably contemporaneous with—those responsible for some of the metallic ores of the state. This paper discusses only the deposits in northern Nevada. The commercial mining of barite did not begin in Nevada until 1916 but although the production has been small there has been a rapid increase in tonnage during the past several years. Barite is widely distributed in the state and production comes from at least nine of the seventeen counties. Apparently this is not generally known, as only two counties arc mentioned in a recent publication6 dealing with barite. The increase in output is due largely to recently discovered barite deposits in northern Nevada. The principal production has come from the northern portions of Lander and Eureka counties; smaller amounts from Elko County. The discussion in this paper is confined largely to the deposits in these counties. Most of the producing area is tributary to the Western Pacific and Southern Pacific Railroads, whose tracks lie along the Humboldt River. Barite is known from other northern counties but so far the production has been small. The output has come entirely from veins and replacement deposits, the latter largely in sedimentary rocks. In general, the barite from veins is white; that from the replacement deposits usually is dark gray to black, although some is light gray or white. Most of the veins contain sulphides and many barite-bearing veins have been worked for their content of base or precious metals. Production The recorded production in Nevada to the end of 1938, according to the U. S. Bureau of Mines,3 is 66,424 short tons, of which 57,157 tons

Jan 1, 1941

By H. De Cizancourt

AS in former years, Pechelbronn, in Alsace, was the most important producer in 1936, with 484,453 bbl., of which 283,151 from drilling and 201,302 from mining showed a slight increase in comparison with the preceding year. Gabian, in France and Tliouanet, in Algeria, are nearly exhausted. At Gabian, four wells drilled in intermittent exploitation produced during the year 2893 bbl. Four wildcats, one of which is producing, constituted all the activity in research on French territory. In Morocco, some wildcats have been drilled in search for new fields and exploratory drilling has been done in Tselfat and in Djebel Bou Draa in known fields, but the results have been inconsiderable. In Tunisia there was a gas outburst in Kebir 1, which is the first practical result obtained. In Madagascar, the Andrafiavelo region has been left and a new region has been tried in Folakara with the Tsimororo. In French Equatorial Africa, one drilling is in progress.

Jan 1, 1937

By T. C. Sandford

Thermal conductivity measurements of intact rock specimens do not reflect the effects of natural rock discontinuities, and large scale insitu tests are location specific and costly. To allow extrapolation of laboratory measurements to rock masses with discontinuities, the effects of discontinuities on rock thermal conductivity were measured using divided-bar techniques. The introduced discontinuities lowered the thermal conductivity in all cases, and conductivity decreased systematically with increasing roughness of the discontinuity. Conductivity increased with increasing pressure on the discontinuity.

Jan 1, 1984

By James J. Scott

A four-year program of research, development, and field testing has led to the refinement of a ground support system utilizing friction rock stabilizers, or "Split Sets," as they are known by their patented trade name. These rock anchors are a distinct departure from conventional anchors or fully grouted anchor systems, and allow control of ground movement internally in a manner that permits controlled deformation during the early phase of rock "relaxation" around a mine opening, increased anchorage per unit length during the secondary creep stage, and have the ability to strengthen and stabilize mine openings for extended periods of time.

Jan 7, 1977

By J. H. Frye, D. L. McElroy, E. E. Stansbury

The rates of growth of pearlite in high-purity Fe-C alloys have been measured as a function of the transformation temperature. These and other data have been correlated in terms of a derived rate equation. Activation energies for the growth were found to be 24,200 cal per mol of austenite for the 0.78 pct C alloy and 27,600 cal per mol for the 0.93 pct C alloy. Theoretical implications are discussed. AN excellent review of the the theoretical and experimental studies on the mechanism and kinetics of the eutectoid reaction has been presented recently by Mehl and Dube.' They have pointed out that these investigations have followed two lines of approach: 1—experimental studies and derivations of expressions for the overall transformation characteristics, and 2—derivation of expressions for the nucleation and growth rates in terms of fundamental processes. Investigations of the latter type have been concerned for the most part with the nature of the growth at the austenite-pearlite interface in plain carbon and alloy eutectoid steels. They discuss two theories of the rate of growth of pearlite from aus-tenite—those of Brandt and of Zener. Both derive rate equations which are based on the assumption that carbon diffusion is the controlling mechanism. Mehl and Dube,' Zener,2 and Brandts. " have attempted to calculate growth rates by use of these equations together with thermodynamic and diffusion data. The results are encouraging, but agreement is not so good as to constitute verification of the theories. Furthermore, it Is not clear how these equations are to be used to study the effect of alloying elements which apparently exert little influence on carbon diffusion, but markedly decrease growth rates. It is not clear whether or not the addition to iron of an alloying element which does not diffuse during transformation can alter the rate of growth of body-centered from face-centered cubic iron. That it can greatly decrease the overall transformation rate has

Jan 1, 1954

By Malcolm D. Flavel

This article synopsizes the major conclusions of Allis-Chalmers research into crushing and screening plant design. The full text of the research findings, together with the supporting mathematical details, is expected to be made available to the industry within the next several months.

Jan 7, 1977