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By Kenneth N. Weaver

Portland cement can be made from relatively abundant industrial minerals and rocks, and this may explain why cement producers placed little emphasis on geology during the early days of the industry. After World War II, however, the industry began to recognize the need for geological exploration, and some of the larger companies began to build a permanent geological staff. This development had its roots in the following factors: Rapid expansion of the industry; closing of many cement plants due to inadequate raw materials; necessity for upgrading the quality of portland cement; and the increasingly large capital investment required to build new cement plants, which in turn, required a higher degree of accuracy in reserve calculations. Whereas the geologist's function during the active expansion of capacity was primarily in exploration, one of his major functions today is the development of existing reserves.

Jan 1, 1965

By William M. Huang, T. Carl Shelton

There are undoubtedly many factors that affect the emission of gas from coal but the permeability of coal to gas flow would seem to be fundamental. However, there is very little information on coal permeability to gas flow available in the U.S. at the present time, despite the fact that such knowledge would appear to be significant in any degasification effort. Studies made recently in the mining engineering laboratories at Virginia Polytechnic Institute have determined values of permeability on one-inch cubes of selected coals. COAL PERMEABILITY The permeability values given in this paper are based on adaptations of Darcy's Law formulated by Henry Darcy in 1856 from experiments with fluid flow in porous media.' Using air as the gaseous fiuid, they were obtained by employing similar methods as are used to determine the permeability of petroleum and gas reservoir rock specimens.

Jan 5, 1962

By L. G. Truby

DISCUSSION By Rhrt G. Nisle, Phillips Petroleum Co., Barthesville, Okla. The subject paper presents the results of a reservoir behavior analyzer study of the pressure-production performance of five Ellenburger pools in West Texas. These five pools are Wheeler, TXL, Andector, Embar, and Martin. This laboratory has also made reservoir behavior analyzer studies in this area and arrived at substantially the same conclusions. Although the principal results of the studies made in this laboratory are confirmed by the results in the subject paper, there are certain points of difference. The points of difference are (1) the subject paper includes the Martin pool in the common aquifer, whereas our studies indicate that it is not, and (2) the subject paper concludes that the effective aquifer is considerably smaller than that derived from studies made in this laboratory. In terms of reservoir analyzer data, our rejection of Martin is based on the inability to obtain a satisfactory match of the pressure curve when Martin is considered as lying within the common aquifer. A satisfactory match was possible, however, when Martin was run as an isolated pool. This indicates that the pressure disturbance resulting from production at Martin had not reached Embar, Andector, TXL, or Wheeler at the time of our study. A similar situation exists relative to Dollarhide. In tern of geological data, our rejection of Martin is based on the presence of a faulted zone between Martin and Embar. This condition is indicated in Fig. 4 and again in Fig. 10 of the subject report. If a permeable connection between Martin and the other fields does exist, it is probably by way of a detour around this fault. The second point of difference between the two studies is illustrated by a comparison of Fig. 4 of the subject paper with Eg. A. Fig. A is obtained from an internal report on one of the studies made by this laboratory. It will be noted that the area indicated in Fig. 4 is roughly that marked "Pool Unit" in Fig. A. The additional portion of the aquifer shown in Fig. A was simulated on the reservoir analyzer by means of the water drive network. A satisfactory pressure match could not be obtained without this additional network. The differences involved here stem from a more fundamental consideration concerning reservoir analyzer operating techniques. The true source of these differences in reported results cannot at this time be determined because of the incompleteness of the subject paper. It is not stated, for instance, whether the pressure match was induced by altering the field resistance or the field capacitance, or both. Changing analyzer

Jan 1, 1953

By J. W. Rutter, K. T. Aust

In previous studies of grain boundary migration in zone-refined lead, the authors used bicrystal specimens consisting of a striated crystal which was grown from the melt, and an adjacent striation-free crystal, introduced by artificial nucleation and growth.1 While this method permits the study of the motion of individual grain boundaries, it does not provide control of the relative orientations of the grains. The present note will describe a technique for controlling the orientations of the two crystals in this type of specimen. The technique consists essentially of placing a striated crystal and a striation-free crystal of controlled orientations end-to-end in a graphite trough, then melting a short zone at the junction of the two crystals and allowing it to freeze to form the desired grain boundary. The apparatus used to carry out this process is illustrated in Fig. 1. It consists of a trough milled from high-purity graphite,with grooves in the underside for the placement of thermocouples. The graphite piece fans out on one end at the level of the bottom of the trough; the sides of the trough are completed in this region by the attachment of a mating plate with a slot cut at any desired angle to permit reorientation of the crystal placed at this end of the assembly. The joint between the crystals is made at or near the point where the slotted plate joins the rest of the trough. The thermocouple slots are deepened in this region so that the thermocouples are separated from the melt by only 1/32 in. of graphite. An induction heater, with suitable temperature control, is used to obtain the molten zone. The two single crystals used are first chemically polished in a solution consisting of eight parts glacial acetic acid and two parts 30 pct hydrogen peroxide. They are then placed in the trough with the ends to be joined at the position of the thermocouples. Next, cooling is applied to the two crystals by means of air

Jan 1, 1962

By J. C. Cordell, C. F. Weinaug

A study of the behavior of retrograde condensation from gas mixtures was made in the presence and absence of sand in order to determine if the condensed liquid would re-vaporize in the Presence of sand. Methane-butane and methane-pentane mixtures that would form liquids by retrograde condensation when produced from a constant volume cell were used. The methane-butane mixtures of similar composition were produced by three different methods. The first two were charged into an empty cell and were produced in one case within a period of 9 hr and in the other within a period of 3 days. The third mixture was charged to a sand-packed cell and produced within a period of 9 hr. The curves relating composition of the produced gas to pressure obtained from these experiments show that equilibrium was maintained as long as liquid was condensing. However, during the portion of the pressure decline where the condensed liquid should be revaporizing, equilibrium was maintained only when the mixture was produced from the sand-packed cell. The methane-pentane mixture is produced only in the presence of sand. The data obtained for this system also show that equilibrium is maintained at all times during the pressure decline. These results indicate that revaporization is aided rather than prevented by the fact that the condensate "wets the sand." The significance to the petroleum industry of the behavior of hydrocarbons in the retrograde region is becoming increasingly important because a large percentage of reservoirs being discovered today arc of the gas-condensate type. The important characteristic of a gas-condensate reservoir is the retrograde condensation of a liquid phase throughout the reservoir if the pressure is allowed to decline. In order to prevent the loss of this retrograde liquid in some of these reservoirs, they are "cycled"; that is, the material produced from the reservoir is processed to remove the heavier hydrocarbons and the light fractions are returned to the reservoir to maintain the reservoir pressure. Another method of producing these reservoirs is Pressure depletion. There are other methods but they are not in general use. Although a large number of factors are involved in determining the optimum method of producing a reservoir, only the problem of whether the retrograde condensate resulting from pressure depletion will revaporize from sand at equilibrium conditions is considered in this paper. Also the data are limited to the methane-n-butane and the methane-n-pentane systerns at loo°F and one type of sand. Three types of tests were run in order to compare the revaporization of retrograde liquid formed in a cell with that formed in a sand-packed cell, and to establish the effect of time. The results of tests presented in this paper indicate that both time and the presence of sand promote the revaporization of

Jan 1, 1949

The following is a partial list of members and guests who called at Institute headquarters during the period July 10, 1917, to Aug. 10, 1917: G. A. Collins, Seattle, Wash. Norman Picot, Melbourne, Aust. A. D. R. Galloway, Komfrodua, W. Africa. W. E. Pomeroy, El Paso, Tex. F. Lynwood Garrison, Philadelphia,; Pa. Francis R. Pyne, Elizabeth, N. J. Geo. M. Henderson, Bland, N. M. W. L. Remick, W. Norfolk, Va. L. B. Herr, Jr., So, Bethlehem, Pa. M. F. Sayre, Schenectady, N. Y. Zay Jeffries, Cleveland, 0. Leighton Stewart, New York, N. Y. H. H. Lauer, Allentown, Pa. Randolph D. Talmage, Joplin, Mo. Wm. B. McKinlay, Yonkers, N. Y. H. J. Volker, Ossining, N. Y. A. N. Mackay, Republic of Colombia. Dwight E. Woodbridge, Duluth, Minn. Edmund Newton, Minneapolis, Minn. Kwong Wu, Peking, China. J. N. Acosta has resigned his position as mining engineer for the Shannon Copper Co., Gleeson, Ariz., and is now engaged as consulting engineer for Lower California, Mexico, with headquarters at San Diego, Cal. L. D. Albin, formerly assistant general sales manager of the Ingersoll-Rand Co., was appointed general sales manager on July 25,1917.

Jan 9, 1917

By R. E. Reed, C. J. McHargue

Poly crystalline aluminum specimens having random and diffuse (001) initial orientations were reduced 90 pct in area at room temperature by drawing, extruding, and swaging. Although each procedure produced the duplex (001)- (111) texture, there were marked dqferences in the relative amounts of each component. This also produced variations in the tensile properties of the aluminum rods. It is generally agreed that the fiber texture found in aluminum rods consists of a strong (111) and a weak (001) component after reductions in area of 90 pct or more. An examination of data summarized in recent reviews'-3 shows much spread in the values for the relative amounts of the two components reported by different investigators. That the initial orientation has a marked influence on the final texture even after reductions in area greater than 90 pct is well-documented.4-7 Another factor which may influence the relative amounts of the two components is the method of fabricating the wires or rods. Barrett and ~assalski' state that the center of wires formed by rolling, swaging, and drawing have the same textures. The data cited in support of this conclusion came from qualitative X-ray techniques. In recent years there has been renewed interest in correlating the type of preferred orientation with such parameters as stacking fault energy and onset of mechanical twinning.'' Since these analyses have often used many sources of data, it is essential that the data be evaluated for the effect of fabrication variables. In this study we have produced aluminum rods by drawing, swaging, and extruding and have quantitatively determined their textures. All specimens had the same purity and fabrication temperature, and the amount of deformation and the starting textures were determined. We have compared our results with published studies on similar materials and fabricating parameters. We have also compared results from the same three fabricating procedures for single-crystal specimens in three instances. EXPERIMENTAL PROCEDURE The aluminum was 99.99+ pct with the only detected impurities being (by weight) 0.002 pct Cu, 0.001 pct Si, and 0.001 pct Mg. Cylinders a in. in diam by 1 in. long with a fine-grain random texture were made by the following method. Cubes 1+ in. on a side were machined from 2-in.-diam ingots. These cubes were slowly pressed about 30 pct in each of the cube directions. The material was recrystallized by annealing 1 hr at 350°C. Three deformation-anneal cycles produced the desired material. Polycrystalline specimens with a diffuse (001) texture were made by casting into a graphite tube 1 in. ID, li in. OD, by 8 in. long which had been preheated to 900°C. One end of the tube was placed on a water-

Jan 1, 1969

By William Victor Vietti

West Texas and New Mexico have been overshadowed by the dcvelopment in East Texas to such an extent that the area has been placed on a settled production basis by most of the operators. Considerable develop-mCnt work on both proven and unproven acreage remains to be carried 011, but the incentive, a ready and profitable market, has been lacking. The main characteristics of the fields in this area are so well known that they are not described again in this paper, which thus resolves itself into a statistical review of the more important production features of the area. Proration has been in effect during the year and has been rigorously applied with the full cooperation of all producers. Proration in West Texas and New Mexico is based in the more productive fields on a potential and acreage distribution of the allowance to the individual wells or acreage units. Potentials are determined generally by a short production test of from 1 to 4 hr.; and the hourly rate is multiplied by 24 to obtain the 24-hr. production or rated potential of the separate wells. The potential values thus set up have been questioned by many production men who are not willing to concede that the instantaneous (hourly) capacity of a well to produce is its potential capacity for a day with all other wells in the pool producing at their capacity. However, the potential of a well determined as above remains its chief rating as a measure of the permeability in place and as an indication of the possible reserve feeding that well. The acreage factor has made it unnecessary to overdevelop properties in order to obtain an allowance proportionate to neighbors who are willing to drill an excessive number of wells on a piece of acreage in the hopes of a quick drainage and a corresponding profit. Proration has resulted in an orderly development of many of the pools in this area on the base as outlined above, resulting in more reasonable spacing of wells and the more even withdrawal of oil and the ensuing expectation of high recoveries. Big Lake.—Production from the shallow or 3000-ft. pay at Big Lake totaled a little more than 3,000,000 bbl. during the year, and we may expect a smaller recovery for 1933. The deep or Ordovician production

Jan 1, 1933

By W. F. Kieschnick, Eugene Harrison, W. J. McGuire

W. J. McGuire, et al, are to be commended for their undertaking of a mathematical solution of a very difficult problem. Unfortunately, however, a mathematical approach requires the application of several assumptions. These assumptions appear to be unrealistic and lead to answers which do not describe what actually happens when hydraulically fracturing oil and gas wells. Considering laboratory confirmation of breakdown phenomena, the authors appear to have tested their theories only on cement specimens and on samples of Austin limestone, much too small to provide any fracture system. This work resulted in the formation of vertical fractures. If the authors had tried similar experiments on thick walled cylinders made from almost any sandstone cores, they would have found that, using crude oil as the breakdown fluid, horizontal fractures would almost always occur, and at pressures much lower than any calculated. They would also find that by confining the fluid to within the bore (using oil base mud for example) on similar samples, the pressures required to burst the cylinders would be considerably higher and most of the fractures would be vertical. This breakdown pressure behavior has been duplicated in wells in Texas, Oklahoma, Kansas and in Wyoming. Considering field data the phenomena of different breakdown pressures for different breakdown techniques can be further illustrated. Most production and service personnel will agree that a breakdown can be more easily obtained if injection into a formation can be established prior to the occurrence of the breakdown. This is true whether the formation being treated is completed as open hole or as a perforated interval. This is clearly illustrated by a Lakota well in Wyoming, completed open hole at a total depth of 7,358 ft. An attempt to vertically fracture this well failed when a bottom hole pressure of 10,326 psi was insufficient to break down the formation. A non-penetrating type fluid (oil base mud) was in the well at the time the breakdown was tried." The oil base mud was then cleaned out of the well and replaced by a 30" API gravity crude oil. With this oil in the hole the formation breakdown was easily accomplished at a bottom hole pressure of 3,607 psi. This large difference in fracture pressures would be impossible according to the theories presented by McGuire, et al. The authors have used as an example the breakdown pressures experienced when acidizing Permian Basin wells. During acid treatments of limestone and dolomite the "breakdown" (drop-off in pressure) seldom occurs until some injection of acid has been accomplished. In these cases the breakdown is most likely to result from the chemical reaction of acid and rock in already existing vugs and fractures rather than from making a new fracture by hydraulic pressure. If this is true, then results in the Permian basin should not be used to validate the authors' calculations. *** AUTHORS' REPLY to ROSCOE C. CLARK and HENRY F. COFFER The purpose of our laboratory experiments in which thick-walled rock cylinders were hydraulically fractured was to determine the validity of the "thick pipe" formula for brittle materials, and not to predict nor demonstrate directly the orientation of field fractures. Our conclusions concerning field results resulted from calculations involving the "thick pipe" relationship as well as considerations of overburden stresses, rock strengths, and the geometry and dimensions of the field system. Clark suggests that had the models been more porous or contained weak bedding planes, horizontal fracturing would have occurred. This is undoubtedly true provided external stresses similar to those in the earth's crust are nor imposed. However, if we were going to design experiments to represent directly the field case we would impose the proper stresses on the models. It is generally recognized that the vertical compressive stress in the earth's crust arising from the weight of the overburden is approximately 1 psi/ft of depth. Then, as an example, even though a horizontal bedding plane has zero strength, the formation cannot be separated to form a horizontal fracture unless the hydraulic pressure exceeds the stress due to overburden. And in those cases in which the stress resisting vertical fracturing is significantly less than that resisting horizontal fracturing, vertical fractures should result, notwithstanding horizontal plane weaknesses. We agree that breakdown pressure will be less if the fracturing fluid penetrates the formation. In Appendix HI of our paper it is shown that leak-off reduces the pressure necessary to initiate either a horizontal or vertical fracture. It would be difficult to attempt to

Jan 1, 1955

By Kelvin K. Wu, Daniel S. Mazzei

As a result of the 1972 Buffalo Creek disaster, the Mining Enforcement and Safety Administration (MESA), now the Mine Safety and Health Administration (MSHA) initiated the draft of new federal regulations to deal with the mine waste impoundment and refuse pile problems. Public hearings were held and finally promulgated in October, 1976. As stated in 30 Code of Federal Regulations 77.214-216, the complete engineering design plan which is mandated by the regulations has to be approved by a coal mine health and safety district manager. During the past 18 months MSHA has gained considerable experience through the submission, review, and approval process. This report indicates the procedures, general design criteria and inspection requirements for submission of engineering plans to be approved. In particular, problem areas encountered most frequently by both operators and MSHA will be discussed. Only through diligent efforts by the operators, consultants and government, can we hope to accomplish the common goal to improve the safety of operations.

Jan 1, 1982

By Cecil Desch

THIS annual lecture, under the auspices of the Institute of Metals Division, and which was illus- trated by lantern slides, has been printed in full and a limited number are available for distribution on request. Some excerpts from the lecture are given below: Ever since the simple geometrical relations of crystals were discovered, it has been recognized that their proper-ties are best explained by assuming that their ultimate particles are arranged on a space lattice, and that the char-acteristics of that lattice determine the shape of the crystal and its physical and mechanical properties. Modern ex-amination by means of X-rays has widened that concep-tion and given it greater; definiteness, and the atoms are now regarded as the particles forming the space lattice. The splendid achievements of investigators in this field have made it possible to state, for a large number of sub-stances, the form and dimensions of the lattice. The char-acteristic of a lattice is that a unit of simple geometrical form is repeated at regular intervals in three dimensions so as to fill the entire crystal. It follows that there must be certain planes in which the atoms are more closely packed than in planes drawn at any angle to them, and it is these planes of closest packing which play the greatest part in determining the growth and other properties of the crystal. There are actually two stages in crystallization, what-ever be the medium in which it occurs. The first is the ap-pearance of crystal nuclei; the second the growth of those nuclei to form crystals of appreciable .size. The first is clearly a kinetic phenomenon. In the molten mass, solu-tion, or vapor, the molecules are in a state of rapid motion and frequent collision. When the temperature has fallen so far. that it is possible for a crystal to exist, a few col-liding molecules may fail to rebound, and so become at-tached to one another, the balance between the attracting and repelling forces-between them causing them to arrange themselves on a space lattice, to which other molecules sub-sequently attach themselves. It was once maintained that the X-ray evidence demanded that the molecule should dis-appear in the solid crystal, but this was a wrong inference, and in many crystals, but not in all, the chemical molecule retains its identity in the solid state. In pure metals the atom and the molecule are identical, so that the conditions are unusually simple. How many. nuclei will be formed in a given mass is evi-dently a problem in probability. Experiments to deter-mine the relation between the temperature and the number of nuclei formed in a given time have been made with some success by using viscous organic substances, but metals offer much greater difficulties, and the few determinations which have been published are vitiated by serious errors. However, the examination of sections of ingots of the same composition and cast at 'the same temperature in similar molds will show, that the number of crystals does not vary widely.

Jan 3, 1927

By Stephen R. Holsinger

During 1972, Asarco's Silver Bell Unit embarked upon a project to test a digital computer-controlled grinding circuit against the performance of its other five grinding lines. The planning, implementation, and subsequent outcome of that project has been previously reported in a paper by Pitts 1, et al. This paper will describe the solutions to major problems incurred during the implementation of this control strategy on the remaining five primary grinding lines. Changes made in operating philosophy and methods during the expansion will also be discussed.

Jan 12, 1978

By M. A. Quader, D. Kuhlmann-Wilsdorf, R. A. Dodd

STACKING fault tetrahedra were first observed in quenched and aged pure gold by Silcox and Hirsch1 and identified as defects originating in the collapse of vacancy discs on {111} planes. It was supposed that sessile loops are the first product of the collapse, and that by a dislocation dissociation/glide sequence these are converted into tetrahedra. Although the tetrahedra can be mechanistically accounted for in this way, recent investigations indicate that their growth occurs by the absorption of individual vacancies on small nuclei involving perhaps as few as six vacancies.2-7 Besides stacking fault tetrahedra, triangular and crystallographic shaped Frank loops, although fewer in number, have always been observed in quenched and aged gold.19798 It is not known definitely whether these loops form from collapsed tetrahedra. The fact that the Frank loops are usually larger than the accompanying tetrahedra might indicate that the loops grow independently by absorbing vacancies, but this does not rule out the possibility of the collapse of tetrahedra into loops under all circumstances. Silcox and Hirsch1 have actually observed under the electron microscope tetrahedra collapsing into loops, probably due to stresses set up by the heating of the specimen by the electron beam. The energy residing in the stacking faults of a tetrahedron is proportional to the square of the edge length, while the energy of a triangular perfect dislocation loop depends on its edge length, L, as const L ln(L/ro). Therefore, beyond some critical size tetrahedra must become unstable with respect to collapse into triangular loops.1,3,8-11 However, it seems that in the absence of strong stresses tetrahedra usually decay by the

Jan 1, 1969

By M. Van Siclen

THE outstanding fact in connection with dust disease in the United States at present is the growing recognition of its seriousness by state officials and by the more progressive operators of mining, metallurgical and allied industrial plants. The same may perhaps be said of labor in some of its better organized centers, but the average independent non-union workman continues, as of yore, to suffer the toll of disability and even of death from dust inhalation without realization of the source of his ill-being. Progress in the betterment of the handling of sufferers from dust disease and of the conditions creating dust hazards in mining and allied industries is pursuing a course similar to that of the now widespread campaign against accidents, in which the risk is more obvious, more severe, and was naturally recognized. sooner. The coming on of dust disease is generally relatively slow and its immediate effects not infre-quently masked by or attributed to other diseases. Marked exceptions to this general rule have occurred in districts where the dust is particularly pernicious, such as the Rand and Joplin; yet such exceptions, unhappy in themselves, opened the eyes of medical men, and of those in other localities charged with the responsibility for the welfare of industry, to the much more widespread if less spectacular hazard existing from the inhalation of dust in all rock-excavating operations and all industrial operations creating inorganic dust, whether it be crushing and grinding, sand-blast-ing, granite-cutting, or what not. Advancement to date in the United States in prevention and treat-ment has been slow, yet the record shows that quantitative methods for determining the degree of hazard and means for decreasing it were being developed as far back as 25 years ago; and that more rapid progress may be looked for from now on. In 1908, in this country, F. L Hoffman?(1) discussed the mortality from consumption in dusty trades, especially brass foundries; and in 1913 E. R. Hayhurst(2) described the effects of inhalation

Jan 1, 1933

By J. O. Glanville, L. H. Haley

Ice frozen from a dilute chemical solution is mechanically weaker than ice frozen from pure water. This phenomenon is the basis of a practical method for reducing the strength of a mass of frozen coal. If a chemical additive is applied to moist coal prior to its shipment during freezing weather, the resulting frozen coal can be more easily broken than in the absence of the chemical additive. This greatly expedites the unloading and handling of coal during winter. There has been considerable research into the nature and mechanical strength of ice frozen from various solutions. In this paper, literature relating to this process as well as literature relating to the chemical treatment of coal and mineral particulates is reviewed. Some important articles are discussed and speculations made about the nature of the ice-weakening process. A laboratory evaluation of the effects of chemical additives on the mechanical strength of ice and frozen coal has been made. An apparatus designed for this purpose is described, and some results obtained with it are discussed.

Jan 1, 1983

By H. C. H. Darley

Particles of montmorillonite-type clays consist of plate-like clay crystals stacked face to face. Under certain conditions in a suspension, these particles disperse to individual platelets with the formation of diffuse double layers round each platelet. This action has a profound influence on the rheo-logical and other properties of the suspension. This paper describes a test for degree of dispersion and uses this test to correlate changes in dispersion with changes in viscosity and gel strength. The test is of practical value in determining and controlling dispersion in drilling muds. INTRODUCTION It has long been recognized that the hydration and dispersion of clays, particularly those of the montmoril-loilite type, strongly influences the rheological and other properties of drilling muds, but little has been done to measure either of these phenomena under conditions that exist in drilling muds. The hydration of clays as such has been extensively studied by those interested in clay mineralogy, but in drilling muds it is to be expected that dispersion is at least as important a factor as hydration because of the much higher water-to-clay ratios and the very high degree of mechanical agitation. The term dispersion as generally applied to colloidal systems means the subdivision of large particles to small. Particles of montmorillonitic clays, however, consist of plate-like particles stacked face to face. Dispersion of these aggregates to individual platelets may be expected to have an unusually large influence on the properties of the suspension because of the shape factor, the enormous increase in specific surface, and the pronounced surface phenomena exhibited by the crystal surfaces. It is this form of dispersion that is particularly considered in this paper, -and the term degree of dispersion is used to imply the number of platelets per particle. The term aggregation is used to denote the opposite of dispersion, the association of individual platelets face to face to form stacks. It is important, as Garrison' has pointed out, to distinguish between the deflocculation-flocculation phenomenon and the dispersion-aggregation phenomenon. Flocculation of clay suspensions is characterized by the formation of voluminous sediments that are stable under quite high centrifugal fields. This indicates an edge to plate association of particles to form an open network type of structure, which obviously will have quite a different influence on the properties of the suspension than aggregation of the platelets face to face. The work described in this paper was primarily concerned with developing a test for degree of dispersion in clay suspensions and by means of this test to follow changes of dispersion brought about by addition of electrolytes and to show the influence of dispersion on the rheological properties. The Clay-Volume Test This test is based on the assumption that the greater the number of particles per unit weight of clay in a suspension the greater will be the volume of sediment when it is flocculated under standard conditions and centrifuged. After considerable experimentation the following procedure was established: 1 cc of the test mud vigorously shaken with 100 cc of 1-N NaCl in an ASTM oil centrifuge tube and centrifuged for five minutes in an International No. 2 centrifuge at 2,000 rpm. When drilling fluids of different solids content are being compared, the clay volume is expressed in cc per gram of clay solids, but generally changes in dispersion in a given mud are being compared and it is more convenient to report as cc of sediment. The test is strictly a comparative test, so that it is not necessary to adhere to the conditions specified above, e.g., with field muds a stronger flocculant such as Al2(SO4)3 may be preferable to NaCl.

Jan 1, 1958

By Arthur F. Johnson

Plant sites for the light metal industry must be located where ample low cost power is available. In the first half of the century hydroelectric development was the only source of this power-now the best sites have been exploited and those remaining do not promise enough water to permit year-round capacity power plant operation. In searching for economic plant sites engineers have concentrated on locations with vast water power potential. Olin Mathieson Chemical Corp. has been studying the economics of developing water power to make aluminum. However natural gas, lignite, and even atomic energy have also been considered as possible power sources for aluminum production. Economic studies have given consideration not merely to investment and production costs, but to total costs of delivering fabricated products to the market center of the U. S. When delivered costs are considered and when full account is taken of the newest techniques of mining bituminous coal and utilizing it to make electric power, one arrives at the inescapable conclusion that coal has emerged as the economic answer to American aluminum production.

Jan 4, 1955

By P. Bandopadhyay, T. C. Rao

Geologically the Indian coals belong to Gondwana formations. Being of drift origin, these coals contain high percentage of mineral matter distributed in finely disseminated form. Indian coal-preparation plants process prime coking and medium coking coals for use in steel plants. Limited resources of good quality coking coals (Table 1) could not keep pace with the rapid developments of the iron and steel industry in India. This resulted in the introduction of coal-preparation technology and the establishment of washeries in India in the last 30 years or so. The first four washeries were set up during the early fifties at West-Bokaro, Jamadoba, Lodna and Kargali. Next came the first non-coking coal washery at Nowrozabad set up by the Associated Cement Company. In 1961, following the recommendation of Central Coal Washeries Committee (1953-54), Hindustan Steel Ltd. had set up five central washeries at appropriate locations, viz Durgapur, Dugda (2 washeries), Patherdih and Bhojudih, so that the raw coal feed having similar washability characteristics can conveniently come from a number of collieries to a particular washery. Subsequently, to meet the increasing demand of metallurgical coal by steel plants, two more central washeries (at Durgapur and Chasnala) and three pit-head washeries (at Kathara, Swang and Gidi) were installed by 1970. The prime objective of washing Indian coking coal is essentially to reduce the ash content. All the washeries in India, taken together have an installed capacity of about 26 million tons of raw coal input per annum. Details of these washeries in respect of their annual capacity, main washing systems adopted and the nature and size of the products are given in Table 2. It can be observed from this table that (1) bulk of the coal is processed in units like jigs HM baths and HM cyclones; (2) only two of the washeries have cleaning circuits for treatment of fines.

Jan 1, 1980

By Donald C. Moore

INTRODUCTION Published laboratory procedures used by the major crusher manufacturers for estimating crusher size are based upon techniques developed in the mid 1940's. Specifically, the two largest U.S. crusher manufacturers are using the Bond impact procedure. Although the procedure is still in use, there is little confidence in the results. Unless the laboratory results fall within a preconceived range, personal experience is used for selecting the number of crushers and connected horsepower (Coleman, 1978). There have been numerous theoretical studies of the communition of particles. However, no procedure has been widely acclaimed for predicting crusher power requirements. Experimental studies have included breakage by slow compression, slow speed impact and high speed impact. Theoretical results have increased our knowledge of the comminution process, but the procedures have not been capable of analyzing the complex mechanism of industrial crushing machines. The purpose of this chapter is to review the empirical crushing procedures that have been used, including advantages and disadvantages. A new procedure which has been in development at Allis-Chalmers Corp. from 1977 to 1982 is detailed. Actual results of the new procedure on a concentrator feasibility study are included. EXPERIMENTAL GOALS The goals of a laboratory crushability procedure are accurate predictions of: (1) Rock crushability, measured as energy per unit mass. (2) Crusher product size analysis. A procedure capable of predicting these parameters should be inexpensive and require a minimum amount of sample. CRUSHABILITY TESTS Bond Impact Procedure F. C. Bond (1946) detailed the development of the pendulum impact device that is still used by the leading crusher manufacturers (Bond; Rexnord, 1976). The device (Fig. 1) is comprised of two bicycle wheels with 13.6 kg steel hammers tangentially attached to the rims. The hammer faces are 50 mm apart at rest. On opposite ends of the hammers lifting

Jan 1, 1982

By Stanley M. Jarrett

Operating one of the world's largest underground copper mines, Braden Copper Co. has been able to reduce its total accident frequency rate per million manhours by 84 pct, from 27.4 pct in 1945 to 4.45 pct for the first ten months of 1958. It has also won the Inter-American Safety Trophy for 12 consecutive years. The record may seem to indicate a secret formula, but there is none. The results stem only from hard work, and more and more of it.

Jan 11, 1959